519.763.1032 • tf. (+1) 800.265.7246 (US and Canada only)
t. (+31
) 73 747 0144 (Europe only) • f. (+1) 519.763.5069
e-mail: info@viqua.com
www.viqua.com
520190-R_RevG
Congratulations on the purchase of your ultraviolet (UV) water disinfection
system! This system uses the most advanced UV technology on the market and is
designed to provide you with years of trouble free operation with minimal maintenance
required to protect your drinking water from microbiological contaminants.
To ensure ongoing disinfection of your water, UV lamps need to be replaced annually
with VIQUA factory-supplied replacements. VIQUA lamps are the result of extensive
development resulting in a highly efficient disinfection platform with extremely stable UV
output over the entire 9000 hour lifetime. Its success has led to a proliferation of nongenuine copies in the market.
The UV lamp is the heart of the disinfection system, and there should be no compromise
when it's time for a replacement.
Why should you insist on genuine factory supplied VIQUA replacement lamps?
•Use of widely available, non-genuine, replacement lamps has been shown to
damage the control module of VIQUA UV disinfection equipment.
•An increasing number of calls to VIQUA Technical Support are connected with nongenuine lamps being used (unknowingly) as replacements.
•Damage arising from the use of non-genuine lamps poses a safety risk and is not
covered by equipment warranty.
•Unless the UV equipment is equipped with a UV sensor (monitor), it is not possible to
verify the UV (invisible) output of replacement lamps.
•Similar appearance to the original lamp and the presence of (visible) blue light does
not mean equivalent disinfection performance.
•VIQUA replacement lamps undergo rigorous performance testing and strict quality
control processes to ensure that the safety and performance certifications of the
original equipment are not compromised.
So, you can see that it's simply not worth the risk! Insist on genuine VIQUA replacement
lamps.
2
Section 1Safety Information
Hg
UV
Cu
These are the original instructions. Please read this entire manual before operating this equipment. Pay attention to all
danger, warning, and caution st atement s in this manual. Failure to do so could result in serious personal injury or damage to
the equipment.
Make sure that the protection provided by this equipment is not impaired. DO NOT use or install this equipment in any
manner other than that specified in the installation manual.
1.1Potential Hazards:
Read all labels and tags attached to the system. Personal injury or damage to the system could occur if not observed.
Waste electrical and electronic equipment (WEEE). This symbol
indicates that you should not discard wasted electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
This symbol indicates there is Mercury present.
This is the safety alert symbol. Obey all safety messages that follow
this symbol to avoid potential injury. When on the equipment, refer to
the Operational and Maintenance manual for additional safety
information.
This symbol indicates a risk of electrical shock and/or electrocution
exists.
This symbol indicates the marked equipment may contain a
component that can eject forcibly. Obey all procedures to safely
depressurize.
This symbol indicates the system is under pressure.
Safety Information
This symbol indicates not to store any combustible or flammable
material close to the system.
This symbol indicates that the contents of the transport package are
fragile and the package should be handled with care.
This symbol indicates safety glasses with side protection is required for
protection against UV exposure.
This symbol indicates gloves must be worn.
This symbol indicates safety boots must be worn.
This symbol indicates the operator must read all available
documentation to perform required procedures.
This symbol indicates there is a potential UV hazard. Proper protection
must be worn.
This symbol indicates the marked item could be hot and should not be
touched without care.
This symbol indicates there is a potential for VERY hot water when
flow is started.
Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
This symbol indicates the plumber must use copper piping.
This symbol indicates that the system should only be connected to a
properly grounded, grounding-type controller receptacle that is
protected by a Ground Fault Circuit Interrupter (GFCI).
1.2Safety Precautions:
DANGER
Failure to follow these instructions will result in serious injury or death.
•Electric Shock: To avoid possible electric shock, special care should be taken since water is present near the electrical equipment. Unless a
situation is encountered that is explicitly addressed by the provided maintenance and troubleshooting sections, DO NOT attempt repairs yourself,
refer to an authorized service facility.
•GROUNDING: This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electrical shock. This system is equipped with a cord having an equipment-grounding conductor and a grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service
personnel if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the plug provided with this system – if it does not fit in
the outlet, have a proper outlet installed by a qualified electrician. DO NOT use any type of adapter with this system.
•GROUND FAULT CIRCUIT INTERRUPT ER PROTECTION: To comply with the National Electrical Code (NFPA 70) and to provide additional
protection from the risk of electric shock, this system should only be connected to a properly grounded, grounding-type controller receptacle that is
protected by a Ground Fault Circuit Interrupter (GFCI) or to a residual current device (RCD) having a rated residual operating current not exceeding
30 mA. Inspect operation of GFCI as per manufacturer’s suggested maintenance schedule.
•DO NOT operate the disinfection system if it has a damaged cord or plug, if it is malfunctioning or if it has been dropped or damaged in any manner.
•DO NOT use this disinfection system for other than intended use (potable water applications). The use of attachments not recommended or sold by
the manufacturer / distributor may cause an unsafe condition.
•DO NOT install this disinfection system where it will be exposed to the weather or to temperatures below freezing.
•DO NOT store this disinfection system where it will be exposed to the weather.
•DO NOT store this disinfection system where it will be exposed to temperatures below freezing unless all water has been drained from it and the
water supply has been disconnected.
3
Safety Information
Hg
•During extended periods of no water flow, the water in your chamber can become very hot (Approx. 60 °C) and potentially lead to scalding. It is
recommended to run your water until this hot water has been purged from your chamber. Do not allow water to contact your skin during this time.
To eliminate this condition, a temperature management valve can be installed at the outlet of your UV system.
•This system contains a UV Lamp. Do not operate the UV Lamp when it is removed from the chamber. Unintended use or damage of the system
may result in the exposure of dangerous UV radiation. UV radiation may, even in little doses, cause harm to the eyes and skin.
•Changes or modifications made to this system without the consent of the manufacturer could render the system unsafe for operation and may void
the manufacturer's warranty.
Failure to follow these instructions could result in minor or moderate injury.
•Carefully examine the disinfection system after installation. It should not be plugged in if there is water on parts not intended to be wet such as, the
controller or lamp connector.
•Due to thermal expansion concerns and potential material degradation due to UV exposure, it is recommended to use metal fittings and at least 10"
of copper pipe on the outlet of your UV chamber.
•Hg EXPOSURE: The UV lamp contains mercury . If the lamp breaks, then avoid inhalation or ingestion of the debris and avoid exposure to eyes and
skin. Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury. Obey local regulations and guidelines for the
removal and disposal of mercury waste.
•The UV lamp inside the disinfection system is rated at an effective life of approximately 9000 hours. To ensure continuous protection, replace the
UV lamp annually.
•The UV system is not to be used or played with by children. Persons with reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, are also not to handle the UV system unless they have been given supervision or instruction.
•This system is intended to be permanently connected to the water lines.
•This system is not intended to be used in or above water or outdoors or used in swimming pools when persons ar e in the pool.
•EXTENSION CORDS: If an extension cord is necessary, use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord
connectors that accept the plug from this system. Use only extension cords that are intended for outdoor use. Use only extension cords having an
electrical rating not less than the rating of the system. A cord rated for less amperes or watts than this system rating may overheat. Exercise caution
when arranging the cord so that it will not be tripped over or pulled. DO NOT use damaged extension cords. Examine extension cord before using
and replace if damaged. DO NOT abuse extension cord. Keep extension cord away from heat and sharp edges. Always disconnect the extension
cord from the receptacle before disconnecting this system from the extension cord. Never yank cord to pull plug from outlet. Always grasp the plug
and pull to disconnect.
•If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
•SYSTEM PROTECTION: To protect your Controller, a UL1449 certified (or equivalent) transient voltage surge suppressor is strongly
recommended.
•The UV lamp in this system conforms to the applicable provisions of the Code of Federal Regulations (CFR) requirements including, Title 21,
Chapter 1, Subchapter J, Radiological Health.
•Read and understand the Owner’s Manual before operating and performing any maintenance on this equipment.
WAR NI NG
CAUTION
NOTICE
1.3Water Chemistry
Water quality is extremely important for the optimum performance of your UV system. The following levels are
recommended for installation:
* Where total hardness is less than 7 gpg, the UV unit should operate efficiently provided the quartz sleeve is cleaned
periodically . If total hardness exceeds 7 gpg, the water should be softened. If your water chemistry contains levels in excess
of those mentioned above, proper pre-treatment is recommended to correct th ese water problems prior to the in sta llation of
your UV disinfection system. These water quality parameters can be tested by your local dealer, or by most private
analytical laboratories. Proper pre-treatment is essential for the UV disinfection system to operate as intended.
4
Section 2General Information
1
2
3
45
11
7
12
7
6
9
8
10
General Information
Figure 1 Syst em Com ponents
ItemDescriptionPart NumberUV Systems
Filter Housing
1
Sediment cartridge filter 10” High 5 micronCMB-510-HFVH200-F10
Sediment cartridge filter 20" High 5 MicronCMB-520-HFVH410-F20
2SS Flexible Hose
3Bracket420589-RUsed on all systems.
4Controller - 100-240V/50-60HZBA-ICE-CLUsed on all systems.
IEC Replacement Power Cords For VIQUA ICE
5
Controller™ (Sold Separately)
6UV lamp
7Gland NutRN-001Used on all systems.
8O-ring410867Used on all systems.
9Quartz Sleeve
10Lamp Connector Base270276-RUsed on all systems.
11304 Stainless Steel Chamber-12SpringSP008Used on all systems.
AWP40B-VVH200-F10
AWP42B-VVH410-F20
410997-RVH200-F10
411041-RVH410-F20
260010
602637
260012
260013
260019NO CONNECTOR, 3-WIRE, BARE LEADS
S200RL-HOVH200-F10
S410RL-HOVH410-F20
QS-001VH200-F10
QSO-410VH410-F20
NORTH AMERICAN (NEMA 5-15P),
3-PRONG GROUNDED
CONTINENTAL EUROPEAN (CEE 7/7)
2-PIN WITH GROUND, “SCHUKO”
UK VERSION (BS 1363)
3-PRONG GROUNDED (5 AMP FUSE)
AUSTRALIAN VERSION (AS 3112)
3-PRONG GROUNDED
5
Installation
Section 3Installation
3.1UV Disinfection System
Electronic controller must be connected to a Ground Fault Protected Circuit (GFCI) receptacle. Ensure the green ground wire ring terminal is securely
fastened to chamber ground stud.
The disinfection system is designed to be installed at point-of-entry. Drip loops in all cordage connected to the controller is
highly recommended. Refer to Figure 3.
•The complete water system, including any pressure or hot water tanks, must be sterilized before start up by flushing
with chlorine (household bleach) to destroy any residual contamination.Refer toSection 3.2.
•For safety purposes, the disinfection system must be connected to a Ground Fault Protected Circuit (GFCI).
•The disinfection system is intended for indoor use only, do not install disinfection system where it may be exposed to
the weather.
•Install the disinfection system on cold water line only.
•If treating the entire house, install the disinfection system before any branch lines.
CAUTION
Procedure:
1. Figure 2 shows the installation of a typical drinking water system and the related components that may be used for the
installation. The use of a bypass assembly is recommended in case the system requires “off-line” maintenance. If this is
the case, it must be noted that the system will require supplementary disinfection of the distribution system if any water
is used during this bypass condition. In addition, during bypass, the water will NOT be disinfected and a “DO NOT
CONSUME THE WATER” tag should be physically installed on the bypass assembly until such time as the system is
sanitized and returned to service. Please refer to Section 3.2 for the complete dis inf ection procedure. If the water is to
be consumed while the
system is off-line, the water must be boiled for two minutes prior to consumption.
VH200-F10
6
Figure2
Figure 2 Disinfection System
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