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XPT 6000
User Manual
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Viper XPT 6000 User Manual

User Manual
Viper XPT 6000
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Revision 6.12.15.1 – June 12, 2015
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Contents
1.0 SYSTEM OVERVIEW ..................................................................................................... 1
1.1 System Overview ....................................................................................................................................................... 2
2.0 GETTING STARTED ....................................................................................................... 5
2.1 Uncrating ...................................................................................................................................................................... 6
2.2 Stand Assembly .......................................................................................................................................................... 6
2.3 Connecting the Pre-Treatment Fluid Lines .................................................................................................... 6
2.3.1 Selecting Fluids for Spraying ........................................................................................................................... 8
2.4 Connecting Power ................................................................................................................................................... 11
2.5 Preparing Viper for Pre-Treatment ................................................................................................................. 12
3.0 USING THE TOUCH SCREEN INTERFACE ...................................................................... 13
3.1 Control Screen .......................................................................................................................................................... 14
3.1.1 Fluid Laydown ..................................................................................................................................................... 14
3.1.2 Spray Length ........................................................................................................................................................ 14
3.1.3 Spray Zones .......................................................................................................................................................... 15
3.1.4 Job Counter ........................................................................................................................................................... 15
3.2 Zones Screen ............................................................................................................................................................. 16
3.3 Counter Screen ......................................................................................................................................................... 16
3.3.1 Job Counter ........................................................................................................................................................... 17
3.3.2 Total Sprayed ....................................................................................................................................................... 17
3.4 Menu Screen .............................................................................................................................................................. 17
3.4.1 Fluid Maintenance ............................................................................................................................................. 18
3.4.2 Move Platen .......................................................................................................................................................... 18
3.4.3 General Settings .................................................................................................................................................. 18
3.4.4 Language ................................................................................................................................................................ 19
3.3.5 Customize Buttons ............................................................................................................................................. 20
4.0 Spraying a Garment ................................................................................................... 21
4.1 Loading a Garment ................................................................................................................................................. 22
4.2 Setting Spray Parameters .................................................................................................................................... 22
4.2.1 Setting the PT FLUID SPRAY value: ............................................................................................................ 22
4.2.2 Setting the SPRAY LENGTH value: .............................................................................................................. 22
4.2.3 Setting the SPRAY ZONES: .............................................................................................................................. 22
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4.2.4 Fluid Laydown ..................................................................................................................................................... 22
4.3 Starting Spray ........................................................................................................................................................... 23
4.4 Unloading and Curing/Drying Garment ........................................................................................................ 23
4.5 Pre-Treament Fluid Laydown Values ............................................................................................................. 23
5.0 MAINTENANCE .......................................................................................................... 25
5.1 Keeping the Viper Clean ....................................................................................................................................... 26
5.2 Daily Preventative Maintenance ....................................................................................................................... 26
5.2.1 - Nozzle/Spray Tip Maintenance ..................................................................................................................... 26
5.2.2 - Cleaning the Viper Nozzle Tips : ................................................................................................................... 27
5.2.3 - To Clean the Yellow Spray Suppressant Guards : ................................................................................. 28
5.3.4 Machine Body Maintenance ........................................................................................................................... 28
5.3 Weekly Preventative maintenance ............................................................................ 29
5.3.1 Nozzle/Spray Tip Maintenance .................................................................................................................... 29
5.3.2 Machine Body Maintenance ........................................................................................................................... 31
5.3.3 Internal Maintenance ....................................................................................................................................... 32
5.3.4 Flushing the Fluid System with Image Armor CLEANING SOLUTION ......................................... 33
6.0 Troubleshooting ........................................................................................................ 35
6 Troubleshooting ........................................................................................................................................................... 36
6.1 General Troubleshooting ..................................................................................................................................... 36
6.1.1 - The Viper will not turn on/doesn’t have any power: ........................................................................... 36
6.1.2 - The Viper will not spray pre-treatment fluid: ......................................................................................... 36
6.1.3 - The Spray Pattern is “blotchy” ....................................................................................................................... 36
6.1.4 - The Spray Pattern has gaps or appears to not be irregular: ............................................................. 37
6.1.5 - There are drips inside the spray chamber: .............................................................................................. 38
6.1.6 - I can’t load in any pre-treatment fluid or water: ................................................................................... 38
6.1.7 - Certain Spray Heads will not spray fluid: ................................................................................................. 39
6.1.8 - The moving platen shudders, grinds or binds when trying to move in or out or spraying: 39
7.0 Appendix .................................................................................................................. 41
7 Appendix.......................................................................................................................................................................... 42
7.1 Appendix A – Stand Assembly....................................................................................................................... 42
7.2 Appendix B – Pre-Treatment Fluid Laydown Values .......................................................................... 43
7.3 Appendix C – Valve and Fluid Connection Information ..................................................................... 44
7.4 Appendix D – Image Armor CLEANING SOLUTION: ............................................................................ 45
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7.5 Appendix E – Disassembling, Cleaning, and Reassembling the Brass Pressure Relief Valve
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7.6 Appendix F – Disassembling, Cleaning, and Reassembling the Exit By-Pass Solenoid ......... 49
7.7 Appendix G – Disassembling, Cleaning, and Reassembling the Fluid Pump .............................. 51
7.8 Appendix H – Disassembling, Cleaning, and Reassembling the Spray Head Solenoid .......... 52
7.9 Appendix I – SPRAY TIP CLOGGING AND WEAR................................................................................... 54
7.10 Appendix J – Image Armor CLEANING SOLUTION: .............................................................................. 56
7.11 Appendix K – Pretreating Basics with the Viper XPT-6000 .............................................................. 58
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1.0 SYSTEM OVERVIEW
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1.1 System Overview
WARNING!!! The Viper XPT is designed for applying pre-treatment fluid to apparel that will be used
for white ink direct-to-garment printing. User assumes all risks associated with the use of the
machine and the fluids run through the Viper XPT.
WARNING!!! Disconnect Viper from power source before any servicing of the machine to reduce
potential for shock.
Viper XPT Specifications
Dimensions: 43.25” x 35.125” x 17” (109.85cm x 89.22cm x 40.32cm) Weight: Viper 148 lbs. / 40lbs stand 110VAC (230VAC European model) 1.5 amps Diaphragm pump with over pressure relief valve set to 60 psi
Other Information regarding the Viper:
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LABELS:
Keep all bodily parts and items away from and out of these areas.
Shock Hazard – 110V/220V input point. This is to warn that the
unit needs to be disconnected from the power source before servicing or cleaning the
machine.
Fuse Holder CAUTION – Warning for replacing the fuse with the
correct sized fuse (1.5 amp GMA type) and also to remind the user to disconnect the
machine from the power source prior to changing the fuse.
The Viper XPT-6000 is an industrial system to apply a pre-treatment solution to garments that are
to be printed on a digital inkjet garment printer. Features include:
Touch screen interface Control of spray length and fluid laydown Zone Spraying – save pretreatment by selecting zone / shirt size to be treated:
o Full Adult o Left Chest o Right Chest o Youth o Infant o Independent Spray Head Control by the User
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Interchangeable Platens
o Adult o Youth o Infant
Minimal bounce and overspray of sprayed pre-treatment solution Multi-lingual interface Plug & Play – just power up the machine to start treating Easy to load and unload garment on platen Easy weekly maintenance Job and total counters Ideal and consistent pre-treatment solution lay-down
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2.0 Getting Started
2.0 GETTING STARTED
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CAUTION: The unit is heavy and requires at least two people to lift the Viper from the box when placing it on the stand. Use proper lifting techniques.
Fig. 2.3 B – Firmly insert tube.
2.1 Uncrating
1. Remove the Viper’s included metal stand and assemble (See Section 2 below) before removing
Viper from shipping crate.
2. Once stand is assembled, remove excess cardboard from around Viper and lift unit straight off
crate and onto stand.
3. The Viper’s back will sit flush with the back of the stand, and the feet on the base will drop onto
the stand foot rests.
4. You can adjust the feet of the Viper by rotating the feet pads to either raise or lower the feet to
level the Viper as it sits on the metal stand.
2.2 Stand Assembly
Please see Appendix A, Stand Assembly, for stand assembly instructions.
2.3 Connecting the Pre-Treatment Fluid Lines
1. Find the 4 included tubes and 2 clear filters and unpack.
2. Insert one tube in each of the following ports on the back of the
machine by inserting the tube firmly into the connector. (Figure
2.3B)
3. One tube will connect to the Water IN quick connect.
Make sure that the tube labeled IN is inserted into this port.
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CAUTION: REVERSING THIS FLUID OUT HOSE CAN RESULT IN A PRESSURE BUILD UP THAT CAN BLOW THE CHECK VALVE OFF THE TUBE CONNECTION POINT OR A TUBE CAN BURST IN THE SPRAY CABINET. USE EXTREME CAUTION WHEN HOOKING THIS UP.
4. Another tube will connect to the Pre-Treatment 1 IN quick connect. Make sure that the
tube labeled IN is inserted into this port.
5. The third tube will connect to the Water Out/Waste quick connect.
6. The fourth tube will connect to the Pre-Treatment 1 OUT quick connect. The fluid out
tube for the pre-treatment has a clear check valve on one end. This end has a shorter hose tube connected to the check valve. The SHORT end of the hose is what is placed into the pre-treatment container.
7. Take the two supplied white rigid plastic tubes and thread the Water In and Pre-treatment 1 In
tubes through the white rigid plastic pipe. (The and ports on the back of the machine)
8. Connect a clear filter to each of the two tubes you just put through the white rigid plastic pipe.
(The Water In and Pre-treatment 1 In ports).
9. Place the pre-treatment IN and OUT tubes in your pre-treatment solution containers. Place the
water IN tube in a container with water, and the water OUT in a waste container*.
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WARNING: It is highly recommended that you use distilled water for cleaning out routines
and Image Armor CLEANING SOLUTION for general maintenance in the Viper. Failure to do
so violates the warranty.
NOTE: * Pre-treatment, water and waste containers are not included. Use the pre-
treatment solution container, your own containers or order Viper branded containers,
available online from ViperXPT.com. Additional tubes for connecting a second pre-
treatment are also available.
** See Appendix 7.3 for detailed information on the Valve and Fluid Ports.
2.3.1 Selecting Fluids for Spraying
During the normal course of use you will need to select different fluids for different purposes. You can select water for use in cleaning the Viper and flushing the fluid lines to keep your machine operating in top condition.
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Here’s a quick guide to the Valves and how to use them.
The valve selector on the top allows you to select which fluid you would like to allow the Viper to use or pull into the delivery system. There are 4 options for this valve:
Water In (used for cleaning the Viper) Pre-Treatment Fluid 1 Pre-Treatment Fluid 2 None (allows air into the system to flush all fluids out of the fluid delivery system in the Viper).
The valve selector on the bottom is the return fluid (fluid out of the Viper) selector. This valve setting will allow the fluid that is not used in the system to be returned to an external container. There are 3 options for the bottom valve:
Waste Water Return Pre-Treatment Fluid 1 Return Pre-Treatment Fluid 2 Return
Normally you will position the top and bottom valve selectors to the same input/output selection choice.
To Select a Fluid:
1. Turn the top selector to the fluid of your choice.
2. Turn the bottom selector to the fluid of your choice.
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WARNING! Do not turn the bottom valve selector to the 12 o’clock position. This is not a valid option
and will result in the possibility of the Viper fluid delivery system over pressurizing and resulting in a tube failure. This will create a wet mess in your machine you will have to clean up. Only position the
bottom valve in the 9 o’clock position (Waste water return), 6 o’clock position (Pre-Treatment 1 return) or the 3 o’clock position (Pre-Treatment 2 return).
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2.4 Connecting Power
1. Plug the power cable into the Viper’s power port, located on the right side of the machine, then
plug into a grounded outlet.
2. Power on the Viper XPT by toggling the power switch, located on the right side of the machine
above the power cord.
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2.5 Preparing Viper for Pre-Treatment
1. Eject the platen
2. On the touch screen, select the Menu tab at the top. a. Select Platen In/Out option.
b. The platen will move in or out depending on the direction that it last traveled. If the
platen moves in, select the Platen In/Out button to move the platen back out.
3. Place the included yellow Sham-moo cloth on the platen once it is ejected
4. Select the Fluid Maintenance button on the menu screen, then select the Fill button
5. Follow the On-Screen instructions to complete the line fill.
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3.0 USING THE TOUCH SCREEN INTERFACE
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3.1 Control Screen
The control screen is the main screen of the Viper’s
touch screen interface will load when the Viper is
powered on. This screen allows for change the
fluid laydown, the length of the spray, and zone of
the shirt that pre-treatment will be applied to. You
can also navigate to any of the menus by pressing
the tabs at the top of the screen.
3.1.1 Fluid Laydown
The fluid laydown option changes the amount of liquid that is sprayed. To change fluid laydown,
you can press the numerical display which will allow you to manually enter a fluid laydown value or
you can press one of the preset “buttons”.
If you press the numerical number display,
enter a fluid laydown value between 17 and
100 (17 being less, 100 being more). Press
enter to activate the value and close the popup.
Fluid laydown values control the amount of
fluid that is sprayed. For more information on
choosing the laydown value that is appropriate
for your application, please see section 4.2.1,
Choosing Fluid Amounts.
3.1.2 Spray Length
The spray length determines the length down the platen that fluid is sprayed. To change the spray
length, press the numerical value. On the popup input screen, enter the desired spray length in
inches. Press enter to activate the value and close the popup.
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You can also press the + or – increment buttons to increase or decrease the spray length values.
3.1.3 Spray Zones
The Viper is designed with 6 independently controllable spray heads. This allows you to save
money in pre-treating by reducing the amount of fluid laid down on the garment by “zoning” your
spray pattern.
The Viper has several built-in preset spray configurations. These configurations are changed simply
by pressing on the image of the Shirt on the main display screen. Each tap of the shirt will change to
the next available preset value and the spray length indicator on the shirt will also change to
visually indicate the new spray pattern.
These spray patterns are as follows:
● Full Adult
● Left Chest
● Right Chest
● Youth
● Infant
● Independent Spray Head Control by the User
You can also independently control each spray head by clicking on the Custom Spray Zone button to
the right of the T-Shirt icon to manually select each head to create your own spray patterns. See
section 3.2 for more information on this feature.
3.1.4 Job Counter
The job counter shows how many spray cycles have been completed for the current job. This value can be reset from the Counter screen. See section 4.3 for more information.
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