Viper DR2000DC User guide

DRA

GON 200

0RPM DUST

www.cleanfreak.com

IMPORTANT: READ OWNERS MANUAL CAREFULLY

Please fill out & return your warranty

CONTROL BURNISHER

OWNERS MANUAL

card!

MODEL#

SERIAL#

VIPER NORTH AMERICA

P.O. BOX 104

HAMILTON, MI 49419

[phone]
(866) 41 - VIPER

DR2000DC

VIPER ...exceptional

value

REV.01(11-09)

VF54042

CONGRATULATIONS on your purchase of a Viper
product, and welcome to the V.I.P. family. We
appreciate your business and will do everything in our
power to keep you happy with your purchase for many
years to come.

As part of the V.I.P. family, you are entitled to the best
protection by one of the most comprehensive warranties
in
the industry.

Thank-you for purchasing Viper products!

Tom Vander Bie, CEO

Safety Precautions 1

Machine Operation 2-3

Machine Maintenance & Storage 3

Parts Lists 4-9

Wiring Diagram 10

TABLE OF CONTENTS

SAFETY PRECAUTIONS

!!! This machine must be grounded!
Grounding provides the path of least
resistance for electrical current. To reduce
the risk of electrical shock should the
machine malfunction, the machine has a
special grounding plug. Do not remove the
ground pin under any circumstances!

This machine is intended for commercial
use. It is constructed for use in an indoor
environment and is not intended for any
other use. Use only recommended
accessories.

All operators shall read, understand and
exercise the following safety precautions:

1) Do not operate machine:

- Unless trained and authorized.

- Unless you have read and understand
operators manual.

- In flammable or explosive areas.

- With damaged cord or plug.

- If not in proper operating condition.

- In outdoor areas.

- In standing water.

- Without bag / filters in place.

- With the use of extension cords.

2) Before operating machine:

- Make sure all safety devices are in
place and operate properly.

3) When using machine:

- Only use approved burnishing pads.

- Do not run machine over cord.

- Do not pull machine by cord or plug.

- Do not pull cord around sharp
edges or corners.

- Ensure the dust collection bag is in
place and is tightly sealed to the
machine.

- Turn power switch to “off “ prior to
unplugging machine.

- Do not unplug by pulling on the cord.

- Do not stretch cord.

- Do not handle plug with wet hands.

- Keep cord away from heated
surfaces.

- Do not pick up burning or smoking
debris such as cigarettes, matches
or hot ashes.

- Report machine damage or faulty
operation immediately.

4) Before leaving or servicing machine:

- Turn off machine.

- Unplug cord from outlet.

5) When servicing machine:

- Unplug cord from outlet.

- Use manufacturer supplied or
approved replacement parts.

1

Operation of High Speed Floor Machine

*THIS IS A SPECIALIZED MACHINE

WHICH REQUIRES THE OPERATOR TO
UTILIZE A VIPER APPROVED PAD, AND
MUST BE ADJUSTED PROPERLY TO
ENSURE THE HIGHEST POSSIBLE
PERFORMANCE AND PRODUCTIVITY.

*Read operators manual thoroughly prior

to operating or servicing this machine.

GENERAL USE

1] Remove any obstructions or other

obstacles in the area which is to be
cleaned.

2] Remove dust recovery bag and empty it

out in a trash receptacle. Replace
dust recovery bag on machine, ensuring
it is sealed tightly to the machine.

3] Place handle in upright position and tilt

machine back until handle rests on the
floor.

*Be sure the machine is not plugged into

an outlet.

4] Remove the pad center gripping device

by unscrewing the thumbscrews.

5) Place a "Viper approved" burnishing pad
on the pad driver and re-attach the
center gripping device. (check with your
Viper distributor for approved pads)

6] Place machine back into its upright

position.

7] Plug power cord into grounded outlet.

*Do not use an extension cord in

conjunction with the standard power
cord.

8] The handle height may be adjusted by

lifting up on the handle release lever,
located on the right side of the
switch housing. Pull trigger and
lower handle to desired operating
position. Release trigger to lock
handle into place.

9] To start the machine, push on the red

safety release button located on the
top of the switch housing and
squeeze either switch lever.

10) Once the machine has reached
operating speed, look at the digital pad
pressure meter located on the top of
the motor cover. There are 3 light
colors which will help you determine
optimal pad pressure for operating the
machine. RED LIGHT(S): If one or both
red lights are illuminated, stop the
machine and turn the pad pressure

2

adjustment knob to the right to reduce
pad pressure. YELLOW LIGHT(S): If one
or both yellow lights is illuminated, stop
the machine and turn the pad pressure
adjustment knob to the left to increase
the amount of pad pressure. GREEN
LIGHT(S): If one, two or three green
lights are illuminated, the machine is
running at the optimal pad pressure
and you may begin working.

11] When the machine is in operation,

both hands should be gripping on the
handle.

12] To stop the machine at any time,

simply release the switch lever, and the
machine will stop automatically.

MAINTENANCE

To keep the machine performing well for
many years, please follow the following

maintenance procedures.

*Always confirm that the machine is

unplugged prior to performing any
maintenance or repairs.

1] Unplug machine as soon as you are done

using it.

2) Remove dust recovery bag and empty

contents into a trash receptacle.
Inspect dust recovery bag for any

damage prior to replacing it on the

machine.

3] Clean the outside of the machine with a

mild cleaner.

4] Check power cord for any damage. If

any damage is detected, replace the

cord immediately.

5] Lubricate wheels with a water resistant

lubricant every month.

6] Check machine for loose or missing nuts

and bolts, and replace as necessary.

7] If the machine is used in a dusty

environment, you may remove the

motor cover and blow the motor clean

with compressed air. This will allow for
good ventilation and help the motor run

cooler.

STORAGE

1] Unplug machine from power source.
2] Store in upright position in a dry area.

3

PARTS LIST

BASE GROUP FOR DR2000DC

4

DIA

PART

NO

PARTS LIST

NO

1 VF52114 PLASTIC STAND, RIGHT 1

2 VF52115 PLASTIC STAND, LEFT 1

3 VF54048 CONNECTOR, MOTOR COVER 1

4 VV20509 SCREW, M5x10, PH 16

5 VF54017 LABEL 2

6 VF54047 COVER, MOTOR 1

7 VF13503 NUT, NYLON INSERT, M8 3

8 VF13524 WASHER, PLAIN 3

9 VF54020 RIGHT ARM 1

10 VF54019 LEFT ARM 1

11 GT13016 SCREW, M8x60, HEX SOCKET 3

12 VA13480 SCREW, M8x40, HEX SOCKET 4

13 VF13519

14 VF54009 BUSHING 2

15 VF14007 HEX SCREW, M10x32 2

16 VF54010 ADJUSTMENT SCREW 1

NUMBER

WASHER, LOCK,φ8

DESCRIPTION

REQ'D

5

17 VF14078 SCREW, M3x10, PH 4

18 ZW42540A LED DISPLAY PANEL 1

19 VF54046 RISING SCREW 4

20 VF54004 WHEEL BRACKET 1

21 VF50119

22 VF52017 WHEEL, 5" 4

23 VF13666

24 VF44012 SCREW, M5x12.7 4

25 VF54005 RETAINER PLATE, AXLE 2

26 VV13621 SCREW, ST5x20 6

27 VA13474 SCREW, M5x16, PH 2

28 VF13474A

29 VF54015 BUMPER 1

30 VA14010 SCREW, M5x20, PH 2

31 VF54016 CLAMP, SKIRT 1

32 VF13517

33 VF13518

WAVE WASHER, φ12

WASHER, PLAIN, φ12

WASHER, PLAIN, φ5xφ16

WASHER, PLAIN, φ10

WASHER, LOCK, φ10

4

4

4

6

6

34 GT13097 HEX SCREW, 3/8"-16x1.25" 4

35 VF52008 SPACER 1

36 VF99024 PAD HOLDER, 20" 1

37 VF52021 WASHER, PLAIN 1

38 GT13018 HEX SCREW, M8x30 1

5

PARTS LIST

DIA

NO

39 VF54027 LOCK WASHER, BIG MOUTH 1

40 VF99003A BIG MOUTH 1

41 VF54006 FLEXIBLE SKIRT 1

42 VF54011 CASTER, DUAL SWIVEL 1

43 VF54028 SCREW BUSHING, HOUSING 1

44 VF54001A HOUSING 1

45 VF54025 ADJUSTMENT DECAL 1

46 VF54036 HOOK, COVER, DUST BAG 1

47 VF50108 NUT 1

48 VF14081 NUT, M12 1

49 VF50103A ADJUSTING KNOB, CASTER 1

50 VF54021 SPACER 2

51 ZD40205 KEY, MOTOR SHAFT 1

52 VF54007 ELBOW ADAPTOR 1

53 VF13022 SCREW, M4x12, PH 2

PART

NUMBER

DESCRIPTION

REQ'D

NO

54 VF54003 DUST COLLECTOR BAG 1

55 ZD40B MOTOR, 120V 1

56 VF52022 THERMAL CONDUCTION GASKET 1

57 VF44204 RECTIFIER 1

58 VF52023 COVER, RECTIFIER 1

59 VF54040 RISER, ARM 2

60 GT13032

61 VF14232 HEX SCREW, M6x10 1

62 VF54008 PIVOT BLOCK, ADJUSTOR 1

63 VF54014 COVER, DUST BAG 1

64 VF13544 SCREW, ST4x10 4

65 VF47035A "VIPER" LOGO 1

WASHER, PLAIN, φ6xφ16

1

6

7

PARTS LIST

16

VF47103

LEVELING ROD

1

38

VF46705

SAFETY BLOCK

1

PARTS LIST

PARTS LISTPARTS LIST

DIA

DIA

DIADIA

NO

NO

NONO

1 VF47009 FRONT COVER, GEAR SEAT 1
2 VF54037 GEAR SEAT 1
3 VF47028 GEAR & LEVELING INSERT KIT 1
4 GV40227 WASHER, NYLON 2
5 GV40228 "O" RING, GEAR SEAT 2
6 VF50120A GROMMET 2
7 VF47015 REAR COVER, GEAR SEAT 1
8 VF14080 SELF-TAPPING SCREW, ST4x25 2

9 VF14000 SELF-TAPPING SCREW, ST4x35 2
10 VF47046 SEAL RING 1
11 VF47045A HOOK, CABLE 1
12 VF13616 SCREW, HEX SOCKET, M10x55 1
13 GT13019 HEX SCREW, M6x40 4
14 VF47052 GEAR & LEVELING INSERT KIT 1
15 GT13013 NUT, M4 4

P

PART

ART

ARTPART

P

NUMBER

NUMBER

MBER

NUMBERNU

DESCRIPTION

DESCRIPTION

DESCRIPTIONDESCRIPTION

REQ'

REQ'D

REQ'DREQ

NO

NO

NONO

D

'D

17 VF47007 SPRING, LEVELING 1
18 VF47033 RETAINER 1
19 VF47008 SEAL, TUBE 1
20 VF47102 TUBE 1
21 VA13474 SCREW, M5x16, PH 1
22 VA13476 SCREW, M5x40, PH 1
23 VF45119 CORD, POWER SUPPLY, STOW 14/3C 1
24 VF54043 SERIAL TAG 1
25 VF14212 SCREW, M3x25, PH 2
26 VF13511 WASHER, LOCK, INTERNAL TOOTH 2
27 VF44203 SWITCH ASSY, 20A, 250V 1
28 VF45124A JUMP WIRE 1
29 VV13650 SCREW, M4x10, PH 2
30 VF48309 BLOCK, HANDLE CABLE 1
31 VF46703 OPERATING TRIGGER, LEFT 1
32 AS22009 STRAIN RELIEF, CORD 1
33 VF52107 COVER, SOLUTION LEVER 1
34 VF14226 SCREW, FH, M6X35 2
35 VF52118 REAR COVER, SWITCH HOUSING 1
36 VF54029 DECAL, NOTICE 1
37 VF14218 SCREW, M6x40, PH 2

8

DIA

DIADIA

DIA

PART

PARTPART

PART

NO

NONO

NO

PARTS LIST

PARTS LIST

PARTS LI

DESCRIPTION

DESCRIPTION

NO

NO

NONO

39 GV40218 SPRING, SAFETY BLOCK 1
40 VF99010C CIRCUIT BREAKER, 17A 1

NUMBER

NUMBER

NUMBERNUMBER

DESCRIPTIONDESCRIPTION

REQ'D

REQ'D

REQ'DREQ'D

STPARTS LIST

41 VF13527
42 VF13526 SCREW, HOLDING, M4x30 1
43 VF46704 OPERATING TRIGGER, RIGHT 1
44 VF48306 PIN, LEVER 3
45 GT13014 NUT, M4, NYLON INSERT 1
46 VF46707 TRIGGER, HANDLE ADJUSTMENT 1
47 GT13017
48 VF46706
49 VF46701 FRONT COVER, SWITCH HOUSING 1
50 VF47035A "VIPER" LOGO 1
51 VF13600
52 VF13502 NUT, NYLON INSERT, M6 4
53 VF45120 CABLE, HANDLE, SJTW 14/3C 1

EXTERNAL TOOTH, WASHER, φ4

BIG WASHER, PLAIN, φ4xφ16
HANDLE GRIP 2

WASHER, PLAIN, φ6

1

1

4

9

Wiring Diagram

DR2000DC

Motor

BLACK

Black

Rectifier

RED

+

~

Black Red

White

~

PCB

Handle

LED

Cord

Switch Housing

Circuit

Switch

Breaker

Black

White

White

Green

Green

10

STOW 14/3C

Power

Cord

Supply