Viper AS510B User Manual

Scrubber User Manual

AS510B

VI PE R NORTH AMERI CA

[866] 418-4737 [866] 41-VIPER

VF90029-US

Rev.01

.....................................................

USER MANUAL

TABLE OF CONTENTS

INTRODUCTION .................................................................................................................................................. 2

CONTENTS ．．．．．．．．．．．．．．．．．．．．．．．．．．．．．2

PURPOSE ．．．．．．．．．．．．．．．．．．．．．．．．．．．．． 2

SPARE PARTS AND MAINTENANCE ．．．．．．．．．．．．．．．．．．．． 2

CHANGES AND IMPROVEMENTS ．．．．．．．．．．．．．．．．．．．． 2

MACHINE APPLICATION ．．．．．．．．．．．．．．．．．．．．．．． 2

UNPACKING/TRANSPORT

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

SAFETY GUIDES

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

TECHNICAL DATA

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

MACHINE DESCRIPTION ............................................................................................................................... 4

MACHINE EXPLODED VIEW

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

CONTROL PANEL

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

CHARGER INDICATION LIGHT

．．．．．．．．．．．．．．．．．．．．．．．．．．．．

GUIDE FOR USE ................................................................................................................................................ 6

BATTERY INSTALLATION

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

BEFORE MACHINE START－UP

．．．．．．．．．．．．．．．．．．．．．．．．．．

BRUSH / PAD-HOLDER INSTALLING AND REMOVAL

．．．．．．．．．．．．．．．．．

SQUEEGEE ADJUSTMENT

．．．．．．．．．．．．．．．．．．．．．．．．．．．．

REGULATING WATER FLOW

．．．．．．．．．．．．．．．．．．．．．．．．．．．

MACHINE START AND STOP

．．．．．．．．．．．．．．．．．．．．．．．．．．．

MACHINE OPERATION

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

TANK EMPTYING

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

AFTER EACH USE

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

PERIODS OF INACTIVITY

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

USING FOR THE FIRST TIME

．．．．．．．．．．．．．．．．．．．．．．．．．．．

MAINTENANCE AND CARE ........................................................................................................................ . 16

SCHEDULED MAINTENANCE TABLE

．．．．．．．．．．．．．．．．．．．．．．．

BATTERY CHARGING

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

SQUEEGEE CLEANING

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

SQUEEGEE BLADE CHECK AND REPLACEMENT

．．．．．．．．．．．．．．．．．

BRUSH/ PAD CLEANING

．．．．．．．．．．．．．．．．．．．．．．．．．．．．．

WATER TANK AND FLOAT FILTER MESH CLEANING

．．．．．．．．．．．．．．．

SOLUTION FILTER CLEANING

．．．．．．．．．．．．．．．．．．．．．．．．．

TROUBLESHOOTING . .............................................................................................................................. .. 16

PART BREAKDOWNS AND LISTS ....................... ................. .. 17-30

WIRING DIAGRAM .................................. ..................................... .. 31

USER MANUAL

INTRODUCTION

NOTE Numbers shown in parenthesis correspond with the numbers in the machine exploded view.

CONTENTS

This manual is intended to provide the operator with the necessary information to use this machine properly and safely. The information includes technical data, safety, operation, storage, maintenance and disposal of the machine. All operators and technicians should study this manual carefully before prior to operating or servicing the machine. Please contact your local Viper distributor with any questions.

PURPOSE

The intention of this manual is to educate the operator and service provider on the proper use and maintenance of this machine.

SPARE PARTS AND MAINTENANCE

All necessary operation, maintenance, and repair procedures must be performed by an authorized Viper service provider. Only authorized spare parts and accessories should be used. If service, parts or accessories are needed, please contact your local Viper distributor.

CHANGES AND IMPROVEMENTS

VIPER makes continuous improvements on its products. VIPER reserves the right to change and improve the machines. All changes / improvements should be performed by and authorized Viper service provider.

MACHINE APPLICATION

This scrubber is used in commercial and industrial environments and is suitable for the cleaning of smooth hard floor surfaces. It must be used by qualified operators and in a safe environment. This machine is not to be used outdoors, on carpets, and on coarse floors.

UNPACKING/TRANSPORT

Please follow carefully the instructions on the package when unpacking. Upon delivery, please inspect the packing and the machine to ensure no damage has been done during transport. If there is any visible damage, please contact the distributor you purchased the machine from.

－－－－

CAUTION

When unpacking and unloading, or during transportation, please take care to avoid hitting the solution valve.

Part A in the figure on the right.

Check if the machine is equipped with the following items:

1. Technical documents

- Scrubber User Manual

- On-board Charger Manual (if equipped)

2. Charger power cable

USER MANUAL

SAFETY GUIDES

The following are special warnings and notices on potential damages (personnel and machine):

WARNING

！！！！

Machine may only be operated under the guidance of this manual. Only accessories approved by

VIPER should be used.

This machine must be only used by trained & authorized personnel. Children or untrained persons must not use this machine.

Under normal use, the battery may emit flammable gas. The batteries must be kept away from radiating, illuminating, and burning items as well as sparks. When the machine is being used, please ensure that the environment is well ventilated and is away from open flames. When charging, please do not smoke in the vicinity of the machine.

Please disconnect the battery prior to the performance of any maintenance/repair operations.

Before using the on-board charger, please ensure that the values of voltage and frequency as indicated on the serial number sticker match those of the power supply.

When working near electrical parts, please do not wear any jewelry. Please take all precautionary measures to avoid hair, jewelry, and loose fitting clothing from being caught by any moving parts of the machine.

Prior to scrubbing, it is best to pre-sweep the area to be cleaned. Do not wash the machine directly with water. Do not let the machine come in touch with corrosive liquids.

The temperature for storage and for working environment of the machine must be between 0 - 400C.

The humidity of air must be between 30% - 105%.

Please do not use the machine on a slope with a gradient of more than 2%.

In case of fire, please use dry powder fire extinguishers. Do not use liquid fire extinguishers.

Particular attention should be paid when the machine is transported below 00 C. The water tank and the water in the hoses may freeze and cause serious damages to the machine.

Use brush or pad driver supplied with the machine and those specified in the owners manual. Using other brushes or pads could reduce safety.

In case of machine malfunction, please make sure that it is not caused by lack of maintenance. If it is caused by other conditions, contact your local Viper authorized service center. If it is confirmed that spare parts must be replaced, please secure the genuine parts from your local Viper distributor.

In order to ensure safe and proper operation of the machine, it is advised that your Viper authorized service provider perform the scheduled maintenance according to the maintenance schedules outlined in this manual.

This machine must be properly disposed of in accordance with local laws and regulations (please refer to machine disposal section).

USER MANUAL

TECHNICAL DATA

Model AS510B

Machine Height 980mm Solution tank capacity 40 litre Recovery tank capacity 40 litre Diameter of transport wheel 200mm Diameter of guide wheel 76mm Power of vacuum system motor 350w Maximum gradient when working

％

(Max)

Sound pressure level at workstation

70dB(A

）

±3dB(A) Standard batteries (2×12V) 24V 105Ah AGM Battery compartment size (W x L x H) 340 x 330 x 260mm(Max) Vacuum system circuit capacity

1200 mm H

Cleaning width

510mm

Squeegee width

790mm

machine maximum length

1100mm

Machine width without squeegee

540mm

Brush diameter

510mm

Weight with batteries and with empty tanks

128kg

Gross weight of the machine ready for use

168kg

Brush motor power

560W

Brush speed

150rpm

Brush /pad-holder Maximum pressure

35kg(Max)

Packing size (Lx W x H)

1200 x 610 x 1170mm

MACHINE DESCRIPTION

MACHINE EXPLODED VIEW

1. Safety switch button 20. Squeegee adjusting knob

2. Handle 21. Squeegee rear support frame

3. Control panel 22. Squeegee front support frame

4. Serial number plate/Technical data 23. Cup holder

5. Control cover 24. Recovery tank cover handle

6. Cable holder (*) 25. Recovery tank lid

7. Battery charging indication light 26. Recovery tank

8. Reset switch 27. Solution fill

9. Battery connector 28. Brush deck

10. Battery cover 29. Brush / pad-holder

11. Drain hose 30. Vacuum motor

12. Squeegee lift cable 31. Brush motor

13. Battery connector safety cover 32. 8” wheel

14. Squeegee lift handle 33. Battery

15. Drain cap 34. Vacuum tube

16. Squeegee knob 35. Charger (*)

17. Squeegee clip 36. Float filter

18. Squeegee blade 37. Water level site tube

19. Squeegee bracket

(*) applicable only to machines already installed with on-board charger (optional)

USER MANUAL

CONTROL PANEL (Figure2)

38. Battery charge indication light (green when saturated)

39.

Battery exhausted indication light (red)

40. Battery exhausted indication light (red)

41. Power switch

42. Vacuum switch

43. Hour meter (optional)

44. Solution switch

AS510B

Figure 2

Figure 1

USER MANUAL

CHARGER INDICATOR LIGHTS (Figure 3)

(Optional, applicable to models with built-in charger)

1. When charging starts, the red indication light (45) flashes a few times and then steadies to become a permanent red indication light, entering into the first stage of charging.

2. After charging for a period of time, the red light (45) will go out. A yellow indication light (46) will light up permanently: entering the second stage of charging.

3. After charging for approximately 10 hours, the amber indication light (46) will turn off & the green light (47) will become permanently lit, indicating that the charge is full, and charging has ended.

NOTE

1) While charging, if the yellow indication light flashes: the battery is incompatible with the charger, or the battery is not properly connected, or a short circuit has taken place at the output terminal.

2) If the red indication light is flashing: a short circuit inside the charger. (For details, please refer to the related sections in the charger instruction.)

GUIDE FOR USE

WARNING On certain parts of the machine are pasted some indicative signs:

－－－－

DANGER

－－－－

WARNING

－－－－

CAUTION

－－－－

CONSULTATION

When reading this manual, the operator must pay particular attention to the symbols on these labels. Under no circumstances shall these labels be covered. If they are damaged, please replace them immediately.

BATTERY INSTALLATION

WARNING

If the batteries are incorrectly installed or inaccurately connected, the electric components of the machine may be seriously damaged. The batteries may only be installed by qualified personnel. According to the battery model number (WET or GEL) being used, set the functional circuit board and onboard charger (optional).

Please check if the battery is damaged before installing.

Disconnect the battery connector and the on-board charger plug.

Be careful when touching the battery.

This machine requires two (2) 12V batteries. Either wet or GEL / AGM batteries can be used. Please connect as shown in Figure 4 to the right.

1. Check the batteries. Ensure the connector (9) is connect to the battery pack.

2. Press the on / off switch (41) into the “on” position. If the green light is on,

that indicates the batteries are ready for use.

If the amber or red light is on, that indicates the batteries need charging.

(Please refer to the section on maintenance for related procedures)

Figure 4

Figure 3

USER MANUAL

IF YOU NEED TO REPLACE THE BATTERIES

1. Contact your local authorized Viper distributor for proper batteries.

2. Set the machine and the on-board charger (if equipped) according to the type of batteries (WET or

GEL/AGM). Follow battery installation instructions as outlined below.

INSTALLING BATTERY AND SETTING BATTERY TYPE (WET OR GEL/AGM)

According to the battery type(WET or GEL/AGM) set the electric circuit board on the on-board charger. The procedures are as follows:

1. Make sure the battery connector (9) is disconnected. If the machine is based on “AGM” battery at the factory, go directly to Step 8; otherwise, complete Steps 2, 3, and 4.

2. Remove drain hose (15)

3. If equipped with on-board charger, please take off the charge wire from the reel.

4. Take off the control cover (5), and the battery cover screws (10). Remove the screws on the PCB stand. The DIP switch (B) for setting the battery model can be seen when flipping over the PCB board. (See Figure 5)

5. Adjust the micro DIP switch (B) to the position of “WET”,

6. Complete Steps 3, 4 and 5 in reverse order.

Installing batteries

7. Disconnect the battery connector (9).

8. Open the recovery tank cover (25) and check if the recovery tank is empty or not; if not, empty it through drain hose (15).

9. Unscrew the squeegee mount knob (16), remove the squeegee vacuum hose (11), and then remove the squeegee.

10. Unscrew the screws of the battery cover (10) and remove the cover.

11. Unscrew the squeegee lift cable (12) connecting to the squeegee bracket (19), and place the cable to the side.

12. Hang drain hose (15) and the vacuum hose (11) upwards.

13. According to the size of the battery, push the fixation board in the battery box all the way inwards.

NOTE

The dimension of the battery must not exceed: H x W x H: 330mm x 170mm x 260mm. According to the varying dimensions of batteries, the requirements for the selection of fixed batteries are as follows:

1) For battery with length below 270mm, use 2 pieces of the fixation board (B, Figure 6) and place them side by side inside the water tank battery;

2) For battery with length between 310mm-270mm, use 1 piece of the fixation board (B, Figure 6) and place it in the water tank battery;

3) For battery with length between 330mm -310mm, there is no need for the fixation board to fix the position.

Figure 6

Figure 5

USER MANUAL

14. Install the battery with specially made battery installation tools (A, Figure 7). After the battery is installed, remove the battery installation tools, and install the battery fixation bracket (B, Figure 7).

Figure 7

15. Put the battery connector (C, Figure 7) through the hole on the top of the battery box cover, put the drain hose through the right hole of the battery box cover, attach the battery box cover with 4 screws, and then install the squeegee lift cable, drain hose, and the squeegee successively.

16. To charge the battery (refer to the steps stated in the maintenance section).

BEFORE MACHINE START-UP

BRUSH / PAD-HOLDER INSTALLING AND REMOVAL

NOTE According to the type of floor to be cleaned, the machine may be installed with brush (Figure 8, A), or a pad-holder (Figure 8, B and C).

CAUTION

！！！！

When manually installing or removing the brush/pad-holder, first ensure that all the

switches are in the “off” position and lift the squeegee off the floor. Only after which can the brush or pad-holder be worked on. Always wear protective gloves.

1. Make sure the switch (41) is at the disconnecting (Off) position.

2. Press down the handle (2) to lift the tank body (26).

3. Put the brush (A) or the pad-holder (B – C) under the case.

4. Use the handle (2) to lower the tank body (26) to come into contact with the brush or pad-holder.

5. Manually attach by following the arrow head (D) to install the brush/pad-holder (as shown in Figure 8).

6. Remove by turning the brush/pad-holder in the opposite

direction and it can be taken off. (Figure 8)

SQUEEGEE ADJUSTING

7. Install the squeegee and tighten the knobs. Then connect

the vacuum hose to the squeegee assembly..

8. Adjust the squeegee through the adjusting handle (A) of the squeegee (Figure 9).

1) If the

mid-section of the rear squeegee bracket, section B, has a gap with the floor or the downward pressure is relatively light, adjust the handle in an anti-clockwise direction until the whole length of the rear squeegee strip touches well with the floor. The front squeegee strip should lightly touch the floor.

2) If the two ends of the rear squeegee strip, sections C and D, have a gap with the floor or the

downward pressure is relatively light, adjust the handle in a clockwise direction until the whole length of the rear squeegee strip touches well with the floor. The front squeegee strip should

Lightly touch the floor.

Figure 8

USER MANUAL

Figure 9

Solution tank filling

CAUTION

！！！！

Only low foam, nonflammable detergents may be used. These detergents must be

suitable for the use of scrubbers.

9. Open the

water inlet cover (27) and add water to solution tank. Do not overfill the tank. When preparing the cleaning solutions, please follow the dilution rates supplied by the chemical manufacturer Water temperature must not exceed 40

REGULATING WATER FLOW

WARNING

！！！！

Regulating the ball valve handle (A, Figure 10) must be

done under the condition when the power switch (41)

is in the “Off” position.

10. The volume of the water flow may be adjusted through the ball

valve handle (A, Figure 10) according to the amount of water required for your scrubbing application.

MACHINE START AND STOP

Starting the machine

1. Complete the preparatory steps as outlined above.

2. Press the power switch (41) to the “I” position.

3. Use the squeegee handle (41) to lower the squeegee.

4. Press the Vacuum switch (42) to the “I” position.

5. Press the solution switch (44) to the “I” position. (Work simultaneously with the safety switch (1) to control the solenoid valve.)

6. Squeeze the on / off switch (1) and push to move the machine. When switches are squeezed, the brush (29) will to rotate, and the solution will flow.

CONSULTATION

：：：：

Each safety switch is capable of controlling independently the operation of the brush. In use,

it facilitates the control of the operation of the machine.

Operators are encouraged to find the most comfortable position their hands.

Figure 11

Figure 10

+ 23 hidden pages

Viper AS510B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual