Viper 340cc 4-Cycle Engine Operator's Manual

Operator's Manual
GAS/OIL
RATIO
50:1
Original Operating Instructions
Viper® 340cc
4-Cycle Engine
Get parts online at
www.ardisam.com
P/N: 21203
ECN: 10638
REV1: 12/15/14
© 2014 Ardisam, Inc.
Operator's Manual
MODEL/SERIAL NUMBER LOCATION
Viper® 340cc 4-Cycle Engine
INTRODUCTION
Congratulations on your investment in quality. Thank you for purchasing a Viper® Engine. We have worked to ensure that your engine meets the highest standards for usability and durability. With proper care, your engine will provide many years of service.
Please read this entire manual before installation and use. Viper® reserves the right to change, alter or improve the product and this document at any time without prior notice.
CONTENTS
Introduction/Contents/Registration and Service/Ownership Records .................................................................................................................... 2
Warnings and Safety Precautions ....................................................................................................................................................................................... 3-6
Safety Symbols/Specications.................................................................................................................................................................................................6
Features ...........................................................................................................................................................................................................................................7
Operation ..................................................................................................................................................................................................................................8-10
Maintenance and Storage ................................................................................................................................................................................................ 11-14
Troubleshooting and Repair ...................................................................................................................................................................................................15
High Altitude Operation ..........................................................................................................................................................................................................16
Illustrated Parts Breakdown.............................................................................................................................................................................................17-18
Warranty ................................................................................................................................................................................................................................. 19-20
Notyes...................................................................................................................................................................................................................................... 21-23
Federal Emission Information
Viper® warrants to the retail purchaser, that this small, o-road engine was designed, built and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA).
REGISTRATION AND SERVICE
Record the engine model number and serial number in the space provided for easy reference when ordering parts or requesting technical support. Excluding emissions-related warranty items, the warranty is valid only if the completed registration is received by Ardisam within 30 days of purchase. (SEE WARRANTY SECTION FOR MORE INFORMATION.) Warranty for your Viper® Engine is carried out by registering the product which your Viper® Engine powers. You can register your warranty online by visiting www.getearthquake.com, or by mailing it to: Ardisam, 1160 Eighth Avenue, Cumberland, WI 54829. If you do not have a computer, call our customer service department at (800) 345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST.
OWNERSHIP RECORDS
Owner’s Name:
Owner’s Address:
City: State/Province: Zip Code/Postal Code:
Model Number: Serial Number: Date of Purchase: Notes:
This manual may contain information for several models. Read and keep this manual for future reference. This manual contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. The owner must be certain that all the product information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. This manual should remain with the engine even if it is resold.
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Operator’s Manual
Viper® 340cc 4-Cycle Engine
WARNINGS AND SAFETY PRECAUTIONS
Owner’s Responsibility
Accurate assembly and safe and eective use of the rototiller is the owner’s responsibility.
Read and follow all safety instructions.
Carefully follow all assembly instructions.
Maintain the tiller according to directions and schedule included in this Earthquake® operator’s manual.
Ensure that anyone who uses the tiller is familiar with all controls and safety precautions.
Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
NOTE: General information is given throughout the
manual that may help the operator in the operation or service of the machine.
Important Safety Precautions
Please read this section carefully. Operate the tiller
according to the safety instructions and recommendations outlined here and inserted throughout the text. Anyone who uses this tiller must read the instructions and be familiar with the controls. Your tiller is equipped with a safety device that enables you to stop the wheels and tines quickly in an emergency. Learn how the drive safety control lever operates and how to control the tiller at all times.
WARNING
WARNING INDICATES A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.
CAUTION
CAUTION INDICATES YOUR EQUIPMENT CAN BE DAMAGED IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED.
IMPORTANT
INDICATES HELPFUL INFORMATION FOR PROPER ASSEMBLY, OPERATION, OR MAINTENANCE OF YOUR EQUIPMENT.
WARNING
CALIFORNIA PROPOSITION 65 WARNING
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER YOUR PERSONAL SAFETY. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Do not allow children to operate this rototiller. Keep small children away from the area being tilled. Do not allow adults to operate the tiller without proper instruction.
Intended Use / Foreseeable Misuse
IMPORTANT:
This is a motorized rotary tiller that works the
soil by means of rotating tines. It is pedestrian­controlled, but not self-propelled, with a gasoline­fueled internal combustion engine to power the tines. It shall not be used for any other purpose.
WARNING
YOU MUST READ, UNDERSTAND AND COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO SETUP AND OPERATE YOUR MACHINE.
FAILURE TO COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS CAN RESULT IN LOSS OF MACHINE CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/OR BYSTANDERS, AND RISK OF EQUIPMENT AND PROPERTY DAMAGE. THE TRIANGLE IN THE TEXT SIGNIFIES IMPORTANT CAUTIONS OR WARNINGS WHICH MUST BE FOLLOWED.
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3
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. CARBON MONOXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
START AND RUN ENGINE OUTDOORS. DO NOT START OR RUN ENGINE IN ENCLOSED AREA, EVEN IF DOORS OR WINDOWS ARE OPEN.
HOT GASES ARE A NORMAL BYPRODUCT OF A FUNCTIONING MUFFLER. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST ALWAYS DISCONNECT SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP IT AWAY FROM THE SPARK PLUG.
ENGINE SAFETY PRECAUTIONS
Preventing Carbon Monoxide Poisoning
Never try to ventilate engine exhaust indoors. Carbon monoxide can reach dangerous levels very quickly.
Never run engine outdoors where exhaust fumes may be pulled into a building.
Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away. (Examples include: in a large hole or areas where hills surround your working area.)
Never run engine in an enclosed or partially enclosed area. (Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)
Always run the engine with the exhaust and muer pointed in the direction away from the operator.
Never point the exhaust muer towards anyone. People should always be many feet away from the operation of the engine and its attachments.
Do not change the engine governor settings or over­speed the engine.
Stay away from rotating parts. Place protective covers over rotating parts.
Operator's Manual
Viper® 340cc 4-Cycle Engine
Do not use engine around dry brush, cloth rags, or other ammable materials.
Always keep materials and debris clear of muer guard and other hot engine parts.
Never operate the engine without the muer guard in place.
Always make sure exhaust pipe is free of foreign objects.
The engine exhaust becomes very hot during operation. Keep engine at least three feet away from buildings and other equipment during operation.
Wear appropriate clothing such as a long-sleeved shirt or jacket. Also wear long trousers or slacks. Do not wear shorts. Never wear sandals, sneakers, or open shoes, and never operate the machine with bare feet.
Do not wear loose clothing or jewelry. They can get caught in moving parts. Always keep hands, feet, hair and loose clothing away from any moving parts on engine and machine.
Gasoline Fires and Handling Fuel Safely
Use extra care in handling gasoline and other fuels. They are ammable and vapors are explosive.
When storing extra fuel be sure that it is in an appropriate container and away from any re hazards.
Prevent re and explosion caused by static electric discharge. Use only nonmetal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
Always ll fuel tank outside in a well ventilated area. Never ll your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, etc.) Never ll tank near appliances with pilot lights, heaters, or other ignition sources. If the fuel has to be drained, this should be done outdoors. The drained fuel should be stored in a container specically designed for fuel storage or it should be disposed of carefully.
Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to cool before removing the fuel cap/and or relling the engine.
Never drain fuel from engine in an enclosed area.
Always wipe up excess (spilled) fuel from engine before starting. Clean up spilled fuel immediately. If fuel is spilled, do not start the engine but move product and fuel container from area. Clean up spilled fuel and allow to evaporate and dry after wiping and before starting.
4
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Operator’s Manual
Viper® 340cc 4-Cycle Engine
Allow fuel fumes/vapors to escape from the area before starting engine.
Test the fuel cap for proper installation before starting and using engine.
Always run the engine with fuel cap properly installed on the engine.
Never smoke while relling fuel tank or while operating the engine.
Do not store engine with fuel in fuel tank indoors. Fuel and fuel vapors are highly explosive.
Never pour fuel from engine fuel tank.
Never siphon fuel by mouth to drain fuel tank.
Always have an adult ll the fuel tank and never allow children to ll the engine.
Never allow an adult or anyone under the inuence of drugs or alcohol to ll engine.
When storing gasoline or equipment with fuel in the tank, store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite gasoline vapors.
Burns and Fires
The muer, muer guard and other parts of the engine become extremely hot during the operation of the engine. These parts remain extremely hot after the engine has
stopped.
Prevention of Burns and Fires
Never remove the muer guard from the engine.
Never touch the muer guard because it is extremely hot and will cause severe burns.
Never touch parts of the engine that become hot after operation.
Always keep materials and debris away from muer guard and other hot parts of the engine to avoid res.
SERVICE
Always stop the engine whenever you leave the equipment, before cleaning, repairing or inspecting the unit. Engine should be turned o and cool, spark plug wire must be removed from spark plug before any repairs or adjustments are attempted. Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Remove the ignition key if equipped with an electric start.
Always wear eye protection when you make adjustments or repairs.
Keep all nuts and bolts tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
When servicing or repairing the engine, do not tip the engine over or up unless specically instructed to do so in this manual. Service and repair procedures can be done with the engine in an upright position. Some procedures will be easier if the engine is lifted on a raised platform or working surface.
To reduce re hazard, keep engine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow engine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Clean and replace safety and instruction decals as necessary.
To guard against engine over-heating, always keep recoil housing clean.
Inspect engine before storage. When not in use, disconnect spark plug lead and store indoors in a dry place locked or otherwise inaccessible to children.
Use only original equipment parts from Viper®, including all nuts and bolts.
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5
Operator's Manual
16095-0016R1
Viper® 340cc 4-Cycle Engine
SAFETY SYMBOLS
The following symbols may be used on your engine to alert you to potential hazards or to give you guidance in operating your engine. Look over them and understand their meanings before operating your engine.
A: Warning!
B: Avoid Injury From Rotating Tines.
C: Read Owner’s Manual Before Operating Machine.
D: Remove Objects that Could Be Thrown By This Machine.
E: Dangerous Moving Parts.
A
G H
SPECIFICATIONS
Displacement / Cycle 340 cc 4-Cycle
Ignition Type Electronic ignition
Cooling System Forced air cooling
Idling Carburetor Adjust 1900 +/- 100 RPM
Valve Clearance Cold engine-Intake: 0.15 +/- 0.02 mm;
Maximum Torque 21.0 Nm@2500 RPM (15.50 LBS/FT)
Bore and Stroke 88 mm x 56 mm
Spark Plug Type / Gap Torch F6TC or F6RTC / GAP 0.032” (0.8 mm) (NGK - BP6ES/BPR6ES)
Fuel Type Minimum 87 octane gasoline
Fuel Tank Remote
Drive Shaft Type 22.2 mm, 55 mm from end of shaft to mounting surface, 4 mm x 26 mm full key, drilled and
Start Type Electric
Speed 3600 RPM 1.1
Oil Capacity and Type 1.16 quart (1.1 liters); (Refer to “Table 1 Choose Oil Type”, Page 8)(SAE 15W/40)
Weight 60.5 lb, dry (27.5 kg, dry)
Overall Dimensions 415 mm x 442 mm x 395 mm
B
C
D E F
F: Be Aware of Moving and Rotating Parts.
G: Wear Ear and Eye Protection At All Times.
H: Do Not Service or Adjust Moving Parts Unless Engine is
Stopped and Spark Plug Wire is Disconnected.
I
J
K
L
I: Dress Appropriately And Wear Sturdy Footwear.
J: Toxic Fumes —Do Not Operate in Unventilated Areas.
K: Hot Surfaces.
L: Fire Hazards.
M. Do Not Use In Thunderstorms--For severe weather, stop
M
N
O P
operation of this machine and seek shelter.
N. Team Lift--For your safety, always have at least two people
when lifting this machine.
O. Do Not Till Above Underground Utility Lines And Pipes.
P. Do Not Operate When Children Or Others Are Around.
Exhaust: 0.20 +/- 0.02 mm
NOTE: if using an ethanol blended fuel, a fuel stabilizer, mixed to manufacturer
specications, is recommended.
tapped 3/8-24 UNF-23 mm min., full thread
6
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FEATURES
Engine Components SEE FIGURE 1
Model 21198, 340CC Vertical shaft
This is a 4-cycle air cooled engine. The 340cc engine utilizes a vertical shaft and an oil slinger lubricated system.
OIL DIPSTICK
AIR CLEANER
AND FILL PORT
Operator’s Manual
Viper® 340cc 4-Cycle Engine
WARNING
DO NOT REFUEL WHILE SMOKING, NEAR OPEN FLAME, OR OTHER POTENTIAL HAZARDS.
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO FILL THE TANK.
CAUTION
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE. IF ENGINE IS STARTED WITHOUT OIL, ENGINE MAY BE DAMAGED BEYOND REPAIR AND WILL NOT BE COVERED BY WARRANTY.
CARBURETOR /
FUEL FLOAT BOWL
FUEL FILTER
FUEL
PUMP
OIL
DRAIN
PORT
EXHAUST MUFFLER
FIGURE 1. Features
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SPARK PLUG
CARBURETOR
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OIL TYPE: SAE 5W-30
OIL TYPE: SAE 10W-30
OIL TYPE: SAE 30
TEMP (F) -20 0 20 40 60 80 100
TEMP (C) -30 -20 -10 0 10 20 30
OIL TYPE: SAE 15W/40
OPERATION
Pre-Operation Inspection
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. CARBON MONOXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
IMPROPER MAINTENANCE OF THIS ENGINE, OR FAILURE TO CORRECT A PROBLEM BEFORE OPERATION, CAN CAUSE EQUIPMENT MALFUNCTIONS. ALWAYS PERFORM A PRE OPERATION INSPECTION BEFORE EACH OPERATION. CORRECT ANY PROBLEMS BEFORE OPERATION.
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED WITH CARE.
• NEVER FILL THE TANK WHEN THE ENGINE IS HOT OR RUNNING.
• ALWAYS MOVE OUTDOORS TO FILL TANK.
• DO NOT REFUEL WHILE SMOKING, NEAR OPEN FLAME, OR OTHER POTENTIAL HAZARDS.
FAILURE TO FOLLOWS WARNING CAN CAUSE SERIOUS INJURY OR DEATH.
DO NOT ATTEMPT TO START ENGINE IN THE FOLLOWING WAYS:
• DO NOT USE STARTING FLUID.
• DO NOT SPRAY FLAMMABLE LIQUIDS OR VAPORS
INTO AIR CLEANER, CARBURETOR OR SPARK PLUG CHAMBER.
• DO NOT REMOVE SPARK PLUG AND PULL ON
STARTER ROPE. FLAMMABLE FUEL CAN SPRAY OUT AND IGNITE FROM A SPARK FROM SPARK PLUG.
Operator's Manual
Viper® 340cc 4-Cycle Engine
CAUTION
HOT GASES ARE A NORMAL BYPRODUCT OF A FUNCTIONING INTERNAL COMBUSTION ENGINE. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST ALWAYS FLIP THE ON/OFF SWITCH TO THE OFF POSITION.
1. Check that the engine is equipped with the proper amount and type of oil. To determine the most appropriate type of oil to use, SEE TABLE 1.
2. Check that the engine has appropriate amount of fuel.
3. Examine underneath and around engine for signs of oil or fuel leaks.
4. Inspect fuel hoses and connections for tightness and fuel seepage.
5. Look for signs of engine damage.
6. Check that all guards and shields are in place, and all screws, nuts and bolts are tightened.
7. Eliminate excessive debris around muer and recoil starter.
8. Be sure air lter and cylinder ns are clean and free of debris.
9. Check the equipment powered by this engine. Review the operator’s manual provided with the equipment powered by this engine for any safety and warning precautions and/or procedures that should be followed before starting this
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Table 1. Choose Oil Type
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