Viper 13350 Operator's Manual

Operator's Manual
GAS/OIL
RATIO
50:1
Original Operating Instructions
Viper® 212cc
4-Cycle Engine
For more information email
info@ardisam.com
Product #: 13350
P/N: 13595
ECN: 10842
REV6: 06/22/15
© 2015 ARDISAM, INC.
Operator's Manual
DECAL
Viper® 212cc 4-Cycle Engine
INTRODUCTION
Congratulations on your investment in quality. Thank you for purchasing a Viper Engine. We have worked to ensure that your engine meets the highest standards for usability and durability. With proper care, your engine will provide many years of service.
Please read this entire manual before installation and use. Viper reserves the right to change, alter or improve the product and this document at any time without prior notice.
CONTENTS
Introduction/Contents/Federal Emissions Information/Registration and Service/Ownership Records ...................................................... 2
Warnings and Safety Precautions ...........................................................................................................................................................................................3
Engine Safety Precautions .....................................................................................................................................................................................................4-5
Service .............................................................................................................................................................................................................................................. 5
Hazard Symbols and Meanings/Control and Operating Symbols/Safety Decals/Specications ................................................................ 6-7
Features ...........................................................................................................................................................................................................................................7
Operation ..................................................................................................................................................................................................................................8-11
Maintenance and Storage ................................................................................................................................................................................................ 12-16
Troubleshooting and Repair/Troubleshooting Guide ...........................................................................................................................................16-17
Illustrated Parts Breakdown.............................................................................................................................................................................................18-19
Warranty ........................................................................................................................................................................................................................................20
FEDERAL EMISSION INFORMATION
Viper warrants to the retail purchaser, that this small, o-road engine was designed, built and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA) and those of the State of California (CARB).
REGISTRATION AND SERVICE
Record the engine model number and serial number in the space provided for easy reference when ordering parts or requesting technical support. Excluding emissions-related warranty items, the warranty is valid only if the completed registration is received by Ardisam within 30 days of purchase. (SEE WARRANTY SECTION FOR MORE INFORMATION.) You can register your warranty online by visiting www.ardisam.com, or by mailing it to: Ardisam, Inc., 1160 8th Avenue, Cumberland, WI 54829. If you prefer phone, call our customer service department at (800) 345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST.
OWNERSHIP RECORDS
Owner’s Name:
Owner’s Address:
City: State/Province: Zip Code/Postal Code: Engine Model Number: Engine Serial Number: Date of Purchase: Notes:
SERIAL
NUMBER
This manual may contain information for several models. Read and keep this manual for future reference. This manual contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. The owner must be certain that all the product information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. This manual should remain with the engine even if it is resold.
2
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Operator’s Manual
Viper® 212cc 4-Cycle Engine
WARNINGS AND SAFETY PRECAUTIONS
Owner’s Responsibility
Accurate assembly and safe and eective use of the machine is the owner’s responsibility.
• Read and follow all safety instructions.
• Carefully follow all assembly instructions.
• Maintain the machine according to directions and
schedule included in this Viper® operator’s manual.
• Ensure that anyone who uses the machine is familiar with all controls and safety precautions.
Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
NOTE: General information is given throughout the
manual that may help the operator in the operation or service of the machine.
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER YOUR PERSONAL SAFETY. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Before Operating Equipment:
Please read this section carefully. Read entire operating and
maintenance instructions for this product. Failure to follow instructions could result in serious injury or death. Operate the machine according to the safety instructions outlined here and inserted throughout the text. Anyone who uses this machine must read the instructions and be familiar with the controls.
WARNING
WARNING INDICATES A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.
CAUTION
CAUTION INDICATES YOUR EQUIPMENT CAN BE DAMAGED IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED.
IMPORTANT
INDICATES HELPFUL INFORMATION FOR PROPER ASSEMBLY, OPERATION, OR MAINTENANCE OF YOUR EQUIPMENT.
WARNING
CALIFORNIA PROPOSITION 65 WARNING
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
WARNING
YOU MUST READ, UNDERSTAND AND COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO SETUP AND OPERATE YOUR MACHINE.
FAILURE TO COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS CAN RESULT IN LOSS OF MACHINE CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/OR BYSTANDERS, AND RISK OF EQUIPMENT AND PROPERTY DAMAGE. THE TRIANGLE IN THE TEXT SIGNIFIES IMPORTANT CAUTIONS OR WARNINGS WHICH MUST BE FOLLOWED.
For additional information email info@ardisam.com or call 800-345-6007 M-F 8-5
3
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. CARBON MONOXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
START AND RUN ENGINE OUTDOORS. DO NOT START OR RUN ENGINE IN ENCLOSED AREA, EVEN IF DOORS OR WINDOWS ARE OPEN.
HOT GASES ARE A NORMAL BYPRODUCT OF A FUNCTIONING CATALYTIC CONVERTER. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST ALWAYS DISCONNECT SPARK PLUG WIRE FROM THE SPARK PLUG AND KEEP IT AWAY FROM THE SPARK PLUG.
Operator's Manual
Viper® 212cc 4-Cycle Engine
ENGINE SAFETY PRECAUTIONS
Preventing Carbon Monoxide Poisoning
• Never try to ventilate engine exhaust indoors. Carbon monoxide can reach dangerous levels very quickly.
• Never run engine outdoors where exhaust fumes may be pulled into a building.
• Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away. (Examples include: in a large hole or areas where hills surround your working area.)
• Never run engine in an enclosed or partially enclosed area. (Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)
• Always run the engine with the exhaust and muer pointed in the direction away from the operator.
• Never point the exhaust muer towards anyone. People should always be many feet away from the operation of the engine and its attachments.
• Do not change the engine governor settings or over­speed the engine.
• Stay away from rotating parts. Place protective covers over rotating parts.
• Do not use engine around dry brush, cloth rags, or other ammable materials.
• Always keep materials and debris clear of muer guard and other hot engine parts.
• Never operate the engine without the muer guard in place.
• Always make sure the exhaust pipe is free of foreign objects.
• The engine exhaust becomes very hot during operation. Keep engine at least three feet away from buildings and other equipment during operation.
• Wear appropriate clothing such as a long-sleeved shirt or jacket. Also wear long trousers or slacks. Do not wear shorts. Never wear sandals, sneakers, or open shoes, and never operate the machine with bare feet.
• Do not wear loose clothing or jewelry. They can get caught in moving parts. Always keep hands, feet, hair and loose clothing away from any moving parts on engine and machine.
4
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Operator’s Manual
Viper® 212cc 4-Cycle Engine
Gasoline Fires and Handling Fuel Safely
Use extra care in handling gasoline and other fuels. They are ammable and vapors are explosive.
• When storing extra fuel be sure that it is in an appropriate container and away from any re hazards. Prevent re and explosion caused by static electric discharge. Use only nonmetal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
• Always ll fuel tank outside in a well ventilated area. Never ll your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, etc.) Never ll tank near appliances with pilot lights, heaters, or other ignition sources. If the fuel has to be drained, this should be done outdoors and with the proper equipment. Do not pour fuel from fuel tank. The drained fuel should be stored in a container specically designed for fuel storage or it should be disposed of carefully.
• Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to cool before removing the fuel cap/and or relling the engine.
• Do not smoke near or while handling engine fuel.
• Never drain fuel from engine in an enclosed area.
• During storage, tightly screw down fuel cap.
• Never pour fuel from engine fuel tank.
• Never siphon fuel by mouth to drain fuel tank.
• Always have an adult ll the fuel tank and never allow
children to ll the engine.
• Never allow an adult or anyone under the inuence of drugs or alcohol to ll engine.
• When storing gasoline or equipment with fuel in the tank, store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite gasoline vapors.
Burns and Fires
• The muer, muer guard and other parts of the engine become extremely hot during the operation of the engine. These parts remain extremely hot after the engine has stopped.
Prevention of Burns and Fires
• Never remove the muer guard from the engine.
• Never touch the muer guard because it is extremely
hot and will cause severe burns.
• Never touch parts of the engine that become hot after operation.
• Always keep materials and debris away from muer guard and other hot parts of the engine to avoid res.
• This engine is designed to operate using a catalytic converter which contributes to the engine’s compliance with the EPA
SERVICE
• Always stop the engine whenever you leave the equipment, before cleaning, repairing or inspecting the unit. Engine should be turned o and cool, spark plug wire must be removed from spark plug before any repairs or adjustments are attempted. Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
• Always wear eye protection when you make adjustments or repairs.
• Keep all nuts and bolts tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly.
• When servicing or repairing the engine, do not tip the engine over or up unless specically instructed to do so in this manual. Service and repair procedures can be done with the engine in an upright position. Some procedures will be easier if the engine is lifted on a raised platform or working surface.
• To reduce re hazard, keep engine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow engine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Clean and replace safety and instruction decals as necessary.
• To guard against engine over-heating, always have engine debris lter mounted and clean.
• Inspect engine before storage. When not in use, disconnect spark plug lead and store indoors in a dry place locked or otherwise inaccessible to children.
• Use only original equipment parts from Viper, including all nuts and bolts.
For additional information email info@ardisam.com or call 800-345-6007 M-F 8-5
5
HAZARD SYMBOLS AND MEANINGS
A B
G
C
H
M
I J
N
D
O
E
K L
P
A: Warning! B: Avoid Injury From Rotating Tines. C: Read Owner’s Manual Before Operating Machine. D: Remove Objects that Could Be Thrown By This
Machine. E: Dangerous Moving Parts. F: Be Aware of Moving and Rotating Parts. G: Wear Ear and Eye Protection At All Times. H: Do Not Service or Adjust Moving Parts Unless Engine is
Stopped and Spark Plug Wire is Disconnected. I: Dress Appropriately And Wear Sturdy Footwear. J: Toxic Fumes —Do Not Operate in Unventilated Areas. K: Hot Surfaces. L: Fire Hazards. M. Do Not Use In Thunderstorms--For severe weather, stop
operation of this machine and seek shelter. N. Team Lift--For your safety, always have at least two
people when lifting this machine. O. Do Not Till Above Underground Utility Lines And Pipes. P. Do Not Operate When Children Or Others Are Around.
F
CONTROL AND OPERATING SYMBOLS
Pictured below are control and operating symbols on the unit or in this manual. Before you operate your unit, learn and understand the purpose for each symbol.
Operator's Manual
Viper® 212cc 4-Cycle Engine
SAFETY DECALS
This engine has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operated this equipment safely and eectively, we have placed several safety labels on the engine to remind you of this important information while you are operating the unit.
These safety labels are illustrated on page 7, and are shown here to help familiarize you with the location and content of the safety messages you will see as you perform normal operations. Please, review these decals now, and if you have any questions regarding their meaning or how to comply with these instructions, reread the complete safety instruction text in this manual. For additional questions contact Ardisam customer service.
SPECIFICATIONS
Displacement / Cycle 212 cc / 4-Cycle
Ignition Type Electronic ignition
Cooling System Forced air cooling
Idling Carburetor Adjust 1600 +/- 160 RPM
Valve Clearance Cold engine-Intake: 0.15 +/- 0.02
mm; Exhaust: 0.20 +/- 0.02 mm
Maximum Torque 8.85 ft-lb @ 2500 RPM
Bore and Stroke 70 x 55 mm
Spark Plug Type F6TC, NGK BP6ES
Fuel Type Unleaded gasoline (low/no ethanol
blends recommended)
Fuel Tank Capacity 0.95 gallon (3.6 liters or 121.7 oz)
Drive Shaft Type Horizontal, 3/4” straight, (3/16”)
keyed shaft with ball bearings. Direction: counterclockwise (facing shaft); Length: 2-1/4”; Central thread: 5/16”-24
Start Type Recoil
Maximum RPM 3600 RPM
Oil Capacity and Type ~0.63 qt / 20.2 oz (0.6 liters); SAE
10W30 (in freezing weather use 5W30)
Dry Weight 37.5 lb (17 kg)
Overall Dimensions 15.4” x 12.6” x 13.6” (390mm x
320mm x 345mm)
On/O Fuel Shuto
Choke
6
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Operator’s Manual
Viper® 212cc 4-Cycle Engine
FEATURES
This is a 4-cycle air cooled engine. The 212cc engine utilizes a horizontal shaft and an oil slinger lubricated system.
MUFFLER
AIR CLEANER
THROTTLE CONTROL
CHOKE CONTROL
EXHAUST
OUTLET
PULL HANDLE
Part No. 13814
WARNING LABEL
SPARK
PLUG
Part No. 14072
DECAL- Read Owner’s
Manual
CARBURETOR &
FUEL BOWL
FUEL TANK
ON/OFF SWITCH
Part No. 17918
DECAL-PLACE FREE
HAND HERE
FUEL
SHUT OFF
SWITCH
STARTER RECOIL
FUEL CAP
PTO
SHAFT
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ENGINE SERIAL
NUMBER DECAL
Part No. LBL6105OIL
CAUTION LABEL
OIL FILL PORTS
OIL DRAIN PLUG
7
WARNING
DO NOT ATTEMPT TO START ENGINE IN THE FOLLOWING WAYS:
• DO NOT USE STARTING FLUID.
• DO NOT SPRAY FLAMMABLE LIQUIDS OR VAPORS
INTO AIR CLEANER, CARBURETOR OR SPARK PLUG CHAMBER.
• DO NOT REMOVE SPARK PLUG AND PULL ON STARTER ROPE. FLAMMABLE FUEL CAN SPRAY OUT AND IGNITE FROM A SPARK FROM SPARK PLUG.
DO NOT REFUEL WHILE SMOKING, NEAR OPEN FLAME, OR OTHER POTENTIAL HAZARDS.
FUEL IS HIGHLY FLAMMABLE AND MUST BE HANDLED WITH CARE. NEVER FILL THE TANK WHEN THE ENGINE IS HOT OR RUNNING. ALWAYS MOVE OUTDOORS TO FILL TANK.
ALWAYS PERFORM A PREOPERATION INSPECTION BEFORE EACH OPERATION AND CORRECT ANY PROBLEM.
IMPROPER MAINTENANCE OF THIS ENGINE, OR FAILURE TO CORRECT A PROBLEM BEFORE OPERATION, CAN CAUSE A MALFUNCTION.
SERIOUS INJURY OR DEATH CAN OCCUR IF THIS WARNING IS NOT COMPLIED WITH.
Operator's Manual
Viper® 212cc 4-Cycle Engine
9. Check the equipment powered by this engine. Review the operator’s manual provide with the equipment powered by this engine for any safety and warning precautions and/or procedures that should be followed before starting this engine.
Checking And Filling The Fuel Tank
Be sure the engine is located on a level surface before checking or relling fuel. Use unleaded regular, unleaded premium automotive fuels only. Low/no ethanol blends recommended. Fuel may contain up to 10% ethanol. DO NOT
mix oil with fuel.
NOTE: If using ethanol blends, it is recommended you also use an ethanol fuel treatement to protect against corrosion.
1. Make sure engine is cool and not running while lling.
2. Remove fuel cap.
3. Fill tank to fuel level limit (3.6L). SEE FIGURE 1
Note: Do not overll.
3. Replace cap and remove any spilled fuel before operating.
MAXIMUM FUEL
FILL LEVEL
OPERATION
Pre-Operation Inspection
1. Check that engine is lled with the proper amount and type of oil. For the most appropriate type of oil to use, see “Choosing Oil Type” chart on page 9.
2. Check that the engine has the appropriate amount of fuel.
3. Examine underneath and around engine for signs of oil or fuel leaks.
4. Inspect fuel hoses and connections for tightness and fuel seepage.
5. Look for signs of engine damage.
6. Check that all guards and shields are in place, and all screws, nuts and bolts are tightened.
7. Eliminate excessive debris around muer and recoil starter.
8. Be sure air lter and cylinder ns are clean and free of debris.
FIGURE 1
8
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