Viking VGSB5153 Installation Manual

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Viking Range, LLC
111 Front Street
Greenwood, Mississippi 38930 USA
(662) 455-1200
For product information,
call 1-888-(845-4641)
or visit the Viking website at
vikingrange.com
(120913)
Viking Use/Installation Guide
Outdoor 15” Wide Double Side Burners
Gas Connection
Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the rating plate agrees
with that of the supply. Never connect an unregulated gas line to the appliance. An installer supplied gas shut-off
valve must be installed in an easily accessible location. All installer supplied parts must conform to local codes, or in
the absence of local codes, with the National electrical Code, ANSI/NFPA 70 and the National Fuel Code, ANSI
Z223.1.
IInn CCaannaaddaa::
Installation must be in accordance with the current CAN/CGA-B149.1, Natural Gas Installation
Code or CAN/CGA-B149.2, Propane Installation Code and/or local codes. All pipe sealants must be an approved type
and resistant to the actions of LP gas. Never use pipe sealant on flare fittings. All gas connections should be made by
a competent technician and in accordance with local codes and or ordinances. In the absence of codes, the installation
must comply with the National Fuel Gas Code ANSI Z223.1.
The gas side burner and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa). The unit must be isolated from the
gas supply piping system by closing its individual manual shut-off valve during any pressure testing of that system at
test pressures equal to or less than 1/2 psi (3.5 kPa).
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ddiissttaannccee eexxcceeeeddiinngg 33 ffeeeett ((00..9911 mmeetteerrss)) ffrroomm tthhee ffuueell ssuuppppllyy ppeerr AANNSSII ZZ2211..2244.. AAllll ccoonnnneeccttoorrss nneeeedd
ttoo ccoommppllyy wwiitthh AANNSSII ZZ2211..7755// CCSSAA 66..2277.. WWhheenn uussiinngg sseemmii--rriiddggeedd ttuubbiinngg,, aalluummiinnuumm oorr aalluummiinnuumm aallllooyy
ttuubbiinngg iiss nnoott ppeerrmmiitttteedd.. AAllll ccoonnnneeccttiioonnss aarree ttoo bbee vviissiibbllee tthhrroouugghh ddoooorr oorr ooppeenniinngg iinn tthhee eenncclloossuurree..
3
BBAASSIICC SSPPEECCIIFFIICCAATTIIOONNSS
Important: Please Read and Follow
1. Before beginning, please read these instructions completely and carefully.
2. Do not remove permanently affixed labels, warnings, or plates from product. This may void the warranty
3. Please observe all local and national codes and ordinances.
4. The installer should leave these instructions with the consumer who should retain for local inspector’s use and for
f
uture reference
I
nstallation must conform with local codes or in the absence of codes, the National Fuel Gas Code, ANSI Z223.1.
IInn CCaannaaddaa::
Installation must be in accordance with the current CAN/CGA-B149.1, Natural Gas Installation Code or
CAN/CGA-B149.2, Propane Installation Code and/or local codes.
IIff yyoouu ssmmeellll ggaass::
11.. SShhuutt ooffff ggaass ttoo tthhee aapppplliiaannccee..
22.. EExxttiinngguuiisshh aannyy ooppeenn ffllaammee..
33.. OOppeenn lliidd..
44.. IIff ooddoorr ccoonnttiinnuueess,, iimmmmeeddiiaatteellyy ccaallll yyoouurr ggaass ssuupppplliieerr oorr yyoouurr
ffiirree ddeeppaarrttmmeenntt..
11.. DDoo nnoott ssttoorree oorr uussee ggaassoolliinnee oorr ootthheerr ffllaammmmaabbllee vvaappoorrss
aanndd lliiqquuiiddss iinn tthhee vviicciinniittyy ooff tthhiiss oorr aannyy ootthheerr aapppplliiaannccee..
22.. AAnnyy LLPP ccyylliinnddeerr nnoott ccoonnnneecctteedd ffoorr uussee sshhaallll nnoott bbee ssttoorreedd
iinn tthhee vviicciinniittyy ooff tthhiiss oorr aannyy ootthheerr aapppplliiaannccee..
If not installed, operated and maintained in
accordance with the
mmaannuuffaaccttuurreerrss
instructions, this
product could expose you to substances in fuel or
fuel combustion which can cause death or serious
illness and which are known to cause cancer, birth
defects or other reproductive harm.
For example, benzene is a chemical which is
part of the gas supplied to the cooking
product. It is consumed in the flame during
combustion. However, exposure to a small
amount of benzene is possible if a gas leak
occurs. Formaldehyde and soot are by-
products of incomplete combustion. Properly
adjusted burners with a bluish rather than
yellow flame minimize incomplete combustion.
2
FOR YOUR SAFETY
WARNING
FOR YOUR SAFETY
General Information
WWAARRNNIINNGG
: This outdoor gas side burner is not intended to be installed in or on recreational vehicles
and/or boats.
WWAARRNNIINNGG::
Keep electrical supply cord and the fuel supply hose away from heated surfaces.
• Keep area clear and free from combustible materials, gasoline, and other flammable vapors.
• When the outdoor gas side burner or grill is not in use, the gas supply must be turned off at the LP gas supply
cylinder.
• The pressure regulator and hose assembly supplied with the unit must be used. Replacement pressure regulators
and hose assemblies must be those specified by the manufacturer.
• Finding a leak is not a “do-it-yourself” procedure. Some leaks can only be found with the burner control in the on
position and this must be done by a qualified technician.
• The LP supply cylinder to be used must be constructed and marked in accordance with the specifications for LP-
gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-
B339, Cylinders, Spheres, and Tubes for the Transportation of Dangerous Goods.
• Gas Manifold Pressure -
Natural gas - 4.0” W.C.P.
LP/Propane - 10.0” W.C.P.
• If the following instructions are not followed exactly, a fire causing death or serious injury may occur:
-Do not store a spare LP gas cylinder under or near this appliance.
-Never fill the cylinder beyond 80 percent full.
Safety Tips
•Keep outdoor cooking appliance area free from combustible materials, gasoline and other flammable vapors and
liquids.
•Keep ventilation openings at the rear of the cart and cylinder free and clear to allow proper air flow. Do not obstruct
the flow of combustion and ventilation air.
•Spiders and insects can nest in the burners of the grill and block the gas and air flow to the burner ports. This may
cause a fire from behind the manifold cover. Inspect and clean burners periodically.
DDeessccrriippttiioonn
VVGGSSBB55115533
Overall Width 15-5/16” (38.9 cm)
Overall Depth To end of landing ledge 31-9/16” (80.2 cm)
To end of knobs 32-5/8” (82.9 cm)
Overall Height To cooking surface 10 1/2” (26.3 cm)
Cutout Width 14 (35.6 cm)
Cutout Depth 27-1/2” (69.9 cm)
Cutout Height 10-1/4” (26.0 cm)
Gas Requirements Natural: standard residential 1/2” (1.3 cm) ID gas service line.
LP/Propane: equipped with high capacity hose/regulator assembly for connection
to standard 5 gal, 20 lb. LP/Propane gas cylinder with Type 1, QCC-1
connection or standard residential 1/2” (1.3 cm) ID gas service line.
12 V - (8 AA batteries)
Electrical Requirements
Side Burner Rating (2) - 15,000 BTU Nat./13,500 BTU LP
(4.4 kW Nat./4.0 kW LP)
Approximate Shipping Wt. 80 lbs. (36.3 kg)
3/8” 3/8”
male male
flare flare
dapterdapter
Installer supplied
flexible gas line
with 3/8” female
adapter
Installer supplied
shut-off valve must
be easily accessible
Regulator
Assembly
3/8” male
flare
adapter
Male Male
couplercoupler
3/8” 3/8”
male male
flare flare
dapterdapter
1/2”
NPT
from
Manifold
Male Male
couplercoupler
Installer supplied
flexible gas line
with 1/2” female
adapter or GHS12
Installer supplied
shut-off valve must
be easily accessible
7/8” male
flare adapter
Regulator
Assembly
3/8” 3/8”
male male
flare flare
dapterdapter
1/2”
NPT
from
Manifold
LP/PROPANE Fixed Piping Connection
Connection: Standard Residential 1/2” ID gas service line - 1/2” NPT male with 3/8” flare adapter.
Operating Pressure: 10.0” W.C.P. LP
Supply Pressure: 11” to 14” W.C.P. LP. If in excess of 14” W.C.P., a step-down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply lines. Be sure to check on
t
ype and size of run and how deep to bury the lines. If the gas line is too small, the unit will not function properly.
To connect the supplied regulator assembly to the incoming flexible gas line, attach with a 3/8” female flare adaptor to the
3/8” male flare adaptor to the regulator assembly. Ensure that the regulator arrow points in the direction of the gas flow
towards the unit and away from the supply. Attach the regulator assembly to the unit with the 3/8” female flare adapter on the
regulator assembly to the 3/8” male flare adaptor on the unit. All connectors need to comply with ANSI Z21.75/ CSA 6.27.
When using semi-ridged tubing, aluminum or aluminum alloy tubing is not permitted.
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Natural Fixed Piping Connection
Connection: Standard Residential 1/2” ID gas service line - 1/2” NPT male.
Operating Pressure: 4.0” W.C.P. Nat.
Supply Pressure: 6” to 10” W.C.P. Nat. If in excess of 10” W.C.P., a step-down regulator is required.
C
heck with your local gas utility company or with local codes for instructions on installing gas supply lines. Be sure to check on
t
ype and size of run and how deep to bury the lines. If the gas line is too small, the unit will not function properly.
To connect the supplied regulator assembly to the incoming flexible gas line, attach with a 7/8” (2.2 cm) female flare adaptor
to the 7/8” (2.2 cm) male flare adaptor on the regulator assembly. Ensure that the regulator arrow points in the direction of the
gas flow towards the unit and away from the supply. Connect the regulator assembly to the grill unit. All connectors need to
comply with ANSI Z21.75/ CSA 6.27. When using semi-ridged tubing, aluminum or aluminum alloy tubing is not permitted.
DDOO NNOOTT ffoorrggeett ttoo ppllaaccee tthhee iinnssttaalllleerr ssuupppplliieedd ggaass vvaallvvee iinn aann aacccceessssiibbllee llooccaattiioonn..
NNOOTTEE:: IIff uussiinngg aa VViikkiinngg GGSSHH1122 fflleexxiibbllee hhoossee,, rreemmoovvee tthhee 11//22 ffllaarree aaddaapptteerr aanndd aattttaacchh hhoossee ttoo tthhee tthhee 77//88 ((22..22 ccmm)) mmaallee
ffllaarree oonn tthhee rreegguullaattoorr aasssseemmbbllyy..
5
4
7
6
LP/Propane Tank Connection
Outdoor side burners orificed for use with LP/Propane gas come equipped with a high capacity hose/regulator assembly
for connection to a standard 20 lb. LP/Propane cylinder
eeqquuiippppeedd wwiitthh aa TTyyppee 11,, QQCCCC--11 ccoonnnneeccttoorr..
(See LP/Propane tank
requirements on page 6). Hose assembly must comply with Elastomeric Composite Hose and Couplings for Conducting
P
ropane and Natural Gas, CAN/CGA-8.1 standard or the Thermoplastic Hose and Hose Couplings for Conducting
Propane and Natural Gas CAN1-8.3 standard. (See LP/Propane tank requirements below). Each tank is supplied with a
dust cap. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of
propane.
Built-in installations must be plumbed using a fixed/hard line if the unit is going to be operated at a distance exceeding
3 feet (0.91 meters) from the fuel supply per ANSI Z21.24. Also, in a built-in construction where an LP/Propane tank is
going to be used, there MUST be some type of support (braces, cut-out, etc.) to prevent tank from moving within the
installation. The support must also allow the LP/Propane tank to withstand a horizontal tipping force equal to the weight
of the tank without tipping over. The tank can not tip over or deflect more than 1.00 inch when a 38 lb. horizontal force
is applied to a 20 lb. LP/Propane tank.
Connection: 1/2” (1.3 cm) NPT male with a 3/8” (.95) flare adapter
Operating Pressure: 10.0” W.C.P.
To connect to LP/Propane regulator/hose assembly:
You should always turn the LP/Propane tank main valve “OFF” after each use and during transport of the tank or unit.
First connect the regulator assembly to the grill unit. Connect to the tank valve by screwing the Type 1, QCC-1 connector
to the LP/Propane tank. Open the tank valve and check the connection between the regulator and the Type 1, QCC-1
fitting for leaks with a soapy water solution. If bubbles appear, tighten the connection. Repeat until all leaks have been
stopped.
AALLWWAAYYSS CCHHEECCKK FFOORR LLEEAAKKSS AAFFTTEERR EEVVEERRYY LLPP//PPRROOPPAANNEE TTAANNKK CCHHAANNGGEE.. AAnnyy jjooiinntt sseeaallaanntt uusseedd mmuusstt bbee aann
aapppprroovveedd ttyyppee aanndd bbee rreessiissttiivvee ttoo tthhee aaccttiioonnss ooff LLPP//PPrrooppaannee ggaass..
LP/Propane Tank
Requirements
A dented or rusty LP/Propane tank may be hazardous
and should be checked by your tank supplier. Never
use a cylinder with a damaged valve. All tanks should
be equipped with an OPD (overfilling protection
device). This is a DOT requirement for all tanks
purchased after October 1, 1998 and will ensure that
the tank is not overfilled. The LP/Propane tank should
be a standard 5-gal, 20 lb. gas cylinder tank
approximately 12” in diameter and 18” high which
must be constructed and marked in accordance with
the Specifications for LP/Propane Gas Cylinders of the
U.S. Department of Transportation (D.O.T.) or the
National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for Transportation of
Dangerous Goods; and Commission. The cylinder
connection device must be compatible with the Type 1,
QCC-1 connector on the outdoor cooking appliance.
All LP/Propane tanks must be mounted in a vertical
position for proper ventilation. The cylinder must be
provided with a shut-off valve terminating in an
LP/Propane gas supply cylinder valve outlet specified.
The cylinder supply system must be arranged for vapor
withdrawal and provided with a listed overfilling
prevention device. If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance. Each
tank is supplied with a dust cap. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in
leakage of propane. Cylinders must be stored outdoors in a well-vented area out of the reach of children.
3/8” 3/8”
male male
flare flare
adapteradapter
1/2”
NPT
from
Manifold
Type 1,
QCC-1
connector
3/8” male
flare adapter
Regulator
Assembly
NOTE: Tank must be
mounted in vertical position
for proper Ventilation
Leak Testing
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be
performed at the installation due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit.
Periodically check the whole system for leaks, or immediately check if the smell of gas is detected.
Do not smoke while leak testing.
Extinguish all flames.
Never leak test with an open flame
WARNING
DANGER
CAUTION
Before placing into operation, always check for
g
as leaks with a soapy water solution. DO NOT
USE AN OPEN FLAME TO CHECK FOR LEAKS.
1
O
FF
2
Make a soap solution of one part liquid detergent and
one part water. You will need a spray bottle, brush or
towel to apply the solution to the fittings.
Note: For LP/Propane units, check with a full cylinder.
Check that all control knobs are in the “OFF” position.
4
Apply the soap solution to fittings.
Turn cylinder valve knob counter clockwise one
turn to open.
3
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