Viking VICU206, VCCU106, VICU266, VCCU166 Service Manual

Service Manual
This manual is to be used by qualied appliance technicians only.
Viking does not assume any responsibility for property damage
or personal injury for improper service procedures done by an
unqualied person.
Preferred Service
Built-In Electric All Induction and Induction/Radiant Ceramic Cooktops
This manual covers general and
specic information including, but not
limited to the following models:
VICU206
VICU266
VCCU106 VCCU166
SMC-0005
May 2009
Table of Contents
Description Page
Table of Contents .....................................................2
Important Information ..............................................3
Safety Information ....................................................3
WARRANTY INFORMATION
Warranty Information ................................................4
Warranty Service Information ...................................5
GENERAL INFORMATION
Specifications (VICU) ................................................6
Specifications (VCCU) ...............................................7
Warnings ...................................................................8
Induction Cookware .................................................9
Model – Serial Number Matrix ...............................10
OPERATION
Surface Indicator Lights ..........................................11
Cleaning and Maintenance ....................................11
DIAGNOSTICS
Built-In Error Codes ................................................12
Theory of Induction Operation ...............................14
How Induction Works .............................................14
Induction Safety ......................................................15
SERVICE DIAGNOSTICS AND PROCEDURES
Service Situation Chart ...........................................15
Parts Location ........................................................16
All Induction Cooktop Disassembly .......................17
Induction/Radiant Cooktop Disassembly ...............19
Component Testing Chart .....................................23
Component Troubleshooting Guide ......................24
Induction Switch .....................................................25
Infinite Switch–Radiant Burners ..............................26
Inductor ..................................................................27
Indicator .................................................................27
Interface/Induction Adapter ...................................28
Power Board ...........................................................29
Filter Board .............................................................30
Cooling Fan ............................................................31
N.T.C Sensor ...........................................................31
WIRING DIAGRAMS
VCCU106 ..............................................................32
VCCU166 ..............................................................33
VICU206 ...............................................................34
VICU266 ...............................................................35
© 2009 Viking Preferred Service
2
Important Information
SAVE THESE INSTRUCTIONS
REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL AND TECHNICAL
SHEETS BEFORE BEGINNING REPAIRS.
Pride and workmanship go into every product to provide our customers with quality appliances. It is possible, however, that during the lifetime of a product, service may be required. Products should be serviced only by a qualified authorized service technician who is familiar with the safety procedures required to perform the repair and is equipped with the proper tools, parts, testing instruments, and the appropriate service manual.
Safety Information
We have provided many important safety messages throughout this manual and on the appliance. Always read and obey all safety messages. This is a safety alert symbol.
All safety messages will identify the hazard, tell you how to reduce the chance of injury, and inform you what can happen if the instructions are not followed.
This symbol alerts personnel to hazards that can kill or hurt you and others. All safety messages will be preceded by a safety alert symbol and the word “DANGER”, “WARNING” or “CAUTION”. These words mean:
DANGER
Immediate hazards which WILL result in severe
personal injury or death.
WARNING
Hazards or unsafe practices which COULD
result in severe personal injury or death.
CAUTION
Hazards or unsafe practices which COULD
result in minor personal injury, product or
property damage.
WARNING
To avoid risk of serious injury or death, repairs should not be attempted by unauthorized personnel.
CAUTION
VIKING will not be responsible for any injury or property damage from improper service procedures. If performing service on your own product, you must assume responsibility for any personal injury or property damage which may result.
To locate an authorized service agent, call: Viking Customer Service Phone No. 1-888-845-4641
Address your written correspondence to: Viking Preferred Service 1803 HWY 82 West Greenwood, MS 38930
© 2009 Viking Preferred Service
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Warranty Information
Professional Built-In Electric All Induction and
Induction/Radiant Ceramic Cooktops
One Year Full Warranty
Built-in induction/radiant cooktops and all of their component parts, except as detailed below*, are warranted to be free from defective materials or workmanship in normal household use for a period of twelve (12) months from the date of original retail purchase. Viking Range Corporation, warrantor, agrees to repair or replace, at its option, any part which fails or is found to be defective during the warranty period.
*Glass (including light bulbs), painted and decorative items are warranted to be free from defective materials or workmanship for a period of ninety (90) days from the date of original retail purchase. ANY DEFECTS MUST BE REPORTED TO THE SELLING DEALER WITHIN NINETY (90) DAYS FROM DATE OF ORIGINAL RETAIL PURCHASE.
Five Year Limited Warranty
Any electric element which fails due to defective materials or workmanship in normal household use during the second through fifth year from the date of original retail purchase will be repaired or replaced, free of charge for the part itself, with the owner paying all other costs, including labor.
Ninety (90) Day Residential Plus Warranty
This warranty applies to applications where use of the product extends beyond normal residential use. Examples are, but not limited to, bed and breakfasts, fire stations, private clubs, churches, etc. This warranty excludes all commercial locations such as restaurants, food service locations and institutional food service locations.
This warranty extends to the original purchaser of the product warranted hereunder and to each transferee owner of the product during the term of the warranty.
This warranty shall apply to products purchased and located in the United States and Canada. Products must be purchased in the country where service is requested. Warranty labor shall be performed by an authorized Viking Range Corporation service agency or representative. Warranty shall not apply to damage resulting from abuse, accident, natural disaster, loss of electrical power to the product for any reason, alteration, outdoor use, improper installation, improper operation, or repair or service of the product by anyone other than an authorized Viking Range Corporation service agency or representative. This warranty does not apply to commercial usage. Warrantor is not responsible for consequential or incidental damage whether arising out of breach of warranty, breach of contract, or otherwise. Some jurisdictions do not allow the exclusion or limitation of incidental of consequential damages, so the above limitation or exclusion may not apply to you.
Owner shall be responsible for proper installation, providing normal care and maintenance, providing proof of purchase upon request, and making the appliance reasonably accessible for service. If the product or one of its component parts contains a defect or malfunction during the warranty period, after a reasonable number of attempts by the warrantor to remedy the defects or malfunctions, the owner is entitled to either a refund or replacement of the product or its component part or parts. Warrantor’s liability on any claim of any kind, with respect to the goods or services covered hereunder, shall in no case exceed the price of the goods or service or part thereof which gives rise to the claim.
VIKING RANGE CORPORATION
111 Front Street, Greenwood, Mississippi (MS) 38930 USA 662-455-1200
Specifications are subject to change without notice.
For more product information, call 1-888-VIKING1 (845-4641), or visit our web
site at http://www.vikingrange.com
© 2009 Viking Preferred Service
4
Warranty Information
WARRANTY SERVICE
Under the terms of this warranty, service must be performed by a factory authorized Viking Range Corporation service agent or representative. Service will be provided during normal business hours, and labor performed at overtime or premium rates shall not be covered by this warranty. To obtain warranty service, contact the dealer from whom the product was purchased, an authorized Viking Range Corporation service agent, or Viking Range Corporation. Provide model and serial number and date of original purchase. For the name of your nearest authorized Viking Range Corporation service agency, call the dealer from whom the product was purchased or Viking Range Corporation. IMPORTANT: Retain proof of original purchase to establish warranty period.
The return of the Owner Registration Card is not a condition of warranty coverage. You should, however, return the Owner Registration Card so that Viking Range Corporation can contact you should any question of safety arise which could affect you.
Any implied warranties of merchantability and fitness applicable to the described halogen elements are limited in duration to the period of coverage of the applicable express written limited warranties set forth above. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which may vary from jurisdiction to jurisdiction.
£££ÊÀÌÊ-ÌÀiiÌÊUÊÀiiÜ`]ÊÃÃÃÃ««ÊÎnÎäÊ1-
VIKING RANGE CORPORATION
(662) 455-1200
www.vikingrange.com
Specification subject to change without notice
© 2009 Viking Preferred Service
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General Information
Specifications*
Induction Cooktop
Description VICU206 VICU266
Overall width 30-3/4” (78.1 cm) 36-3/4” (93.3 cm)
Overall height from bottom To top of knobs To top of cooking surface To bottom edge of frame
Overall depth from rear 21” (53.3 cm)
Electrical requirements 240-208/120 VAC; 50/60 Hz; factory-installed 4 ft. (121.9 cm) flexible steel
conduit 3-wire conduit with a No. 10 ground wire; located on
Maximum amp usage 240V—30.8 amps (7.4 kw)
208V—30.8 amps (6.4 kw)
Surface element rating Right front Right rear Center front Center rear Left front Left rear
240V 1,850 watts 1,850 watts
N/A N/A
3,700 watts
1400 watts
1,600 watts 1,600 watts
3,206 watts
1213 watts
Approximate
shipping weight
52 lb. (23.6 kg) 63 lb. (28.6 kg)
5-5/8” (14.3 cm)
4” (10.2 cm)
3-1/4” (8.3 cm)
the right rear corner of unit
208V
1,400 watts
3,200 watts N/A N/A
1,850 watts
1,850 watts
3,700 watts
1,400 watts
240V—46.3 amps (11.1 kw)
208V—46.3 amps (9.6 kw)
240V
1,213 watts 2,773 watts 1,600 watts 1,600 watts 3,206 watts 1,213 watts
208V
*Go to vikingrange.com for latest specifications.
30” Induction Cooktop 36” Induction Cooktop
30-3/4”
(78.1 cm)
21”
(53.4 cm)
1-5/8”
(4.1 cm)
(10.2 cm)
3-1/4”
(9.5 cm)
30-3/4”
(78.1 cm)
4”
-1/4”
9.5 cm)
36-3/4”
(93.3 cm)
36-3/4”
(93.3 cm)
21”
(53.4 cm)
1-5/8”
(4.1 cm)
4”
(10.2 cm)
© 2009 Viking Preferred Service
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General Information
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Induction/Radiant Glass Ceramic Cooktop
Description VCCU106 VCCU166
Overall width 30-3/4” (78.1 cm) 36-3/4” (93.3 cm)
Overall height from bottom To top of knobs To top of cooking surface To bottom edge of frame
Overall depth from rear 21” (53.3 cm)
Electrical requirements 240-208/120 VAC/60 Hz; 3-wire conduit with a No. 10 ground wire.
Maximum amp usage
240V—37.9 amps (9.1 kw) 208V—35.4 amps (7.4 kw)
Surface element rating Right front–induction Right rear–induction Center front–radiant Bridge–radiant Center rear–radiant Left front (Dual Zone)–radiant Left front (inner only) Left rear–radiant
Approximate
240V 1,850 watts 3,200 watts
N/A N/A
N/A 2,500 watts 1,000 watts 1,500 watts
52 lb. (23.6 kg) 63 lb. (28.6 kg)
shipping weight
6-11/16” (17.0 cm)
5-7/32” (13.3 cm)
4-15/32” (11.4 cm)
208V
1,600 watts
2,720watts
N/A N/A N/A
1,875 watts
240V—55.0 amps (13.2 kw) 208V—50.2 amps (10.4 kw)
240V 1,850 watts 3,200 watts 1,800 watts
800 watts 1,800 watts
2,200 watts
750 watts
1,500 watts
208V 1,600 watts 2,720 watts 1,350 watts
600 watt 1,350 watts
1,650 watts
*Go to vikingrange.com for latest specifications.
Induction/Radiant 30”W. Models Induction/Radiant 36”W. Models
30-3/4”
(78.1 cm)
30-3/4”
(78.1 cm)
21”
(53.4 cm)
4-1/2”
(11.4 cm)
5-7/32”
(13.3 cm)
6-7/16”
(15.4 cm)
5-1/4”
(13.3 cm)
6-11/16”
(17.0 cm)
2-5/16”
(5.9 cm)
3-1/16”
(7.8 cm)
36-3/4”
(93.3 cm)
21”
(53.4 cm)
4-15/32”
(11.4 cm)
5-7/32”
(13.3 cm)
6-11/16”
(17.0 cm)
© 2009 Viking Preferred Service
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General Information
Warnings
Read and follow all instructions before using this appliance to prevent the potential risk of fire, electric shock, personal injury, or damage to the appliance as a result of improper usage of the appliance. Use appliance only for its intended purpose as described in this manual.
To ensure proper and safe operation: appliance must be properly installed and grounded by a qualified technician. DO NOT attempt to adjust, repair, service, or replace any part of your appliance unless it is specifically recommended in this manual. All other servicing should be referred to a qualified servicer. Have the installer show you the location of the gas shut-off valve and how to shut off in an emergency.
Electrical Requirements
Check your national and local codes regarding this unit.
WARNING
Electrical Grounding Instructions
This cooktop must be electrically grounded in accordance with local codes or, in the absence of codes, with the National Electrical Code, ANSI/NFPA 70-latest edition.
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
WARNING
The electrical power to the unit must be shut off while line connections are being made. Failure to do so could result in serious injury or death.
WARNING
WARNING
Burn hazard
The use of cabinets for storage above the appliance may result in potential burn hazard. Combustible items may ignite, metallic items may become hot and cause burns. If a cabinet storage is to provided the risk can be reduced by installing a range hood that projects horizontally a minimum of 5” beyond the bottom of the cabinets.
Fire and electrical shock hazard
DO NOT use an extension cord with this appliance. Such use may result in fire, electrical shock, or other personal injury.
CAUTION
Be sure the electric power is off from the breaker box to the junction box until the cooktop is installed and ready to operate. The junction box should be connected to a suitable ground.
© 2009 Viking Preferred Service
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General Information
Cookware
Each cook has his or her own preference for the particular cookware that is most appropriate for the type of cooking being done. This a matter of personal choice. As with any cookware, yours should be in good condition and free from excessive dents on the bottom to provide maximum performance and convenience. When using big pots, it is recommended to use the front elements. There is more room in the front and potential cleanup of rear of appliance due to staining or discoloration will be minimized.
Ceramic Glass Cooktop All products are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, and grease which may have remained from the manufacturing process. Clean your glass top before the first time you use it. A thorough cleaning with a glass top cleaner is recommended.
Induction Cookware
Induction cooking utilizes magnetic power which reacts with iron in the base of cookware, instantly transforming the pot or pan into the heat source. The heat stops when the cookware is removed. Your cookware MUST have a magnetic layer of steel for your induction cooktop to operate properly. The cookware should have a flat, heavy magnetic bottom and straight sides with a diameter of 5” (13 cm) to 12” (31 cm) to accommodate the various sized elements. The induction cookware should be in good condition and free from excessive dents on the bottom to provide maximum performance and convenience.
All Viking cookware is induction friendly, as are most other high-end brands of stainless steel and enamel cookware. Most induction cookware will be suitable for your induction cooktop if a magnet adheres to the bottom surface.
(12.7 cm) min.
(30.5 cm) max.
5”
12”
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cooktop includes pottery, glass, aluminum.
© 2009 Viking Preferred Service
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General Information
Model – Serial Number Matrix
The model number and serial number are located on the data plate. The data plate is located on the underside of the burner box.
Model Numbers
V–Viking Professional Series, C–Electric Induction/Radiant, I–All Induction C–Ceramic top U–Unit 1–Version (Non-Power Sharing) 2–(Power Sharing) 0–30”W 6–36”W 5–Luxine Components 6–EGO Components 6–6 induction–Digit change for new versions 4B– 4 Burners, 5B–5 Burners, 6B–6 Burners
(burners/elements)
VC C U 2666BSB
V=Professional Series
Electric Induction/Radiant
Ceramic Top
Unit
Version (Power Sharing)
Serial Numbers
07 09 08 C00045959
Month
Day
Year of Manufacture
The model and serial number tag is located on the under side of the burner box.
Serial Number
SB=Stainless w/ Black Glass
Six Burner
EGO Components
36” Wide
H
O
T
HO
T
© 2009 Viking Preferred Service
HO
T
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Operation
Surface Indicator Lights
HOT HOT
The surface indicator lights are located at the front of the glass cooktop. The indicator lights are used to indicate activation, hot surface, and warnings.
Cleaning and Maintenance
Any piece of equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. Your cooktop must be kept clean. Make sure all controls are in the “OFF” position.
Glass Ceramic Top
Cleaning of glass ceramic tops is different from cleaning a standard porcelain finish. To maintain and protect the surface of your new glass ceramic top, follow these basic steps:
4. Buff with a dry paper towel. As the cleaning cream cleans, it leaves a protective coating on the glass surface. This coating helps to prevent build-up of mineral deposits (water spots) and will make future cleaning easier.
Note: Dishwashing detergents remove this protective coating and therefore, make the glass ceramic top more susceptible to staining.
Cooktop Surfaces
Several different finishes have been used in your cooktop. Cleaning instructions for each surface are given below. NEVER USE AMMONIA, STEEL WOOL PADS OR ANY ABRASIVE CLOTHS AND MATERIALS SUCH AS CLEANSERS, OVEN CLEANERS, OR ABRASIVE POWDERS. THEY CAN PERMANENTLY DAMAGE YOUR COOKTOP.
Control Panel
DO NOT use any cleaners containing ammonia, abrasives or stainless steel cleaners on any surface that contains graphics. These products could remove the graphics from the control panel. Apply hot, soapy water to a soft clean cloth. DO NOT spray liquids directly onto the control panel.
For normal, light soil:
1. Rub a few drops of a glass ceramic cleaning cream on to the cool, soiled area using a damp paper towel.
2. Wipe until all soil and cream are removed. Frequent cleaning leaves a protective coating which is essential in preventing scratches and abrasions.
For heavy, burned soil:
1.
Rub a few drops of glass ceramic cleaning cream on to cool, soiled area using a damp paper towel.
2. Carefully scrape remaining soil with a single­edged razor blade. Hold the blade at a 30˚ angle against the ceramic surface.
3. If any soil remains, repeat the steps above. For additional protection, after all soil has been removed, polish the entire surface with the cleaning cream.
© 2009 Viking Preferred Service
Control Knobs
MAKE SURE ALL CONTROL KNOBS POINT TO THE “OFF” POSITION BEFORE REMOVING. Pull the knobs straight off. Wash in detergent and warm water. Dry completely and replace by pushing firmly onto stem.
Stainless Steel Parts
All stainless steel body parts should be wiped regularly with hot, soapy water at the end of each cooling period and with a liquid cleaner designed for that material when soapy water will not do the job. DO NOT use steel wool, abrasive cloths, cleansers, or powders. If necessary, scrape stainless steel to remove encrusted materials, soak the area with hot towels to loosen the material, then use a wooden or nylon spatula or scraper. DO NOT use a metal knife, spatula, or any other metal tool to scrape stainless steel. DO NOT permit citrus or tomato juice to remain on stainless steel surface, as citric acid will permanently discolor stainless steel. Wipe up any spills immediately.
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