ViewStar VS1024A, VS3024A, VS2024A User Manual

1
ViewStar A
series solar charge controller
1. Overview
Thank you for selecting the ViewStar A series
common positive
controller. The VS-A controller is a
PWM charge controller with built in LCD
adopts the most advanced digital technique. The m
ultiple load control modes
can be widely used on solar home system, traffic
signal, solar street light, solar garden
lamp, etc. The features are listed below: 3-Stage intelligent PWM charging
Bulk, Boost/Equalize, Float
Support 3 charging options: Sealed, Gel, and Flooded LCD display design, dynamically displaying device
’s operating data and working
condition
Multiple load control modes Battery temperature compensation function
Extensive Electronic protection
2. Product Features
LCD
PV
Terminal
MENU Button
Battery Terminal
Mounting hole size Φ4.5
Load Terminal
RTS* Port
SET
Button
* Accessory
Remote Temperature Sensor (Model: RTS300R47K3.81A)
Acquisition of battery temperature for undertaking temperature compensation of control
parameters, the standard length of the cable is 3m (length can be customized). The
RTS300R47K3.81A connects to the port (4th) on the controller.
Note: Unplug the RTS, the temperature of battery will be set to a fixed value 25ºC.
3. Wiring
(1) Connect components to the charge controller in the sequence as shown above and
pay much attention to the “+” and “-”. Please don’t insert the fuse during the installation. When disconnecting the
system, the order will be reserved.
(2)After power on the controller, check the LCD on. Otherwise
please refer to chapter
6.Always connect
the battery first, in order to allow the controller to recognize the
system voltage. (3)
The battery fuse should be installed as close to battery as possible.
distance is within 150mm. (4) The VS-A series
is a positive ground controller. Any positive connection of solar
or battery can be earth grounded as required.
NOTE: Please connect the inverter
or other load that it has the large start current
to the battery rather than to the controller, if the inverter
necessary.
Figure 3 Connection diagram
Figure 1 Characteristic
⑤ ⑥ ⑦
solar charge
display that
enable it
s
s
s
or turn on the breaker
The suggested
, load
or other load is
4. Operation
4.1 Button Function
Button
MENU button
SET button
4.2 LCD Display
Status Description
Item Icon
PV array
Day
Night
No charging
Charging
PV Voltage, Current ,Power
Battery
B
Battery voltage. current, temperature
Battery type
Load
Load ON
Load OFF
Load Voltage, Current, Load mode
Browse interface
NOTE:
1)
When no operation,
the interface will be automatic cycle
interfaces not be display.
2
Accumulative power zero clearing: Under PV power interface, press
and hold on 5s
then the value blink, press
3 Setting temperature unit: U
nder battery temperature interface, press
and hold on 5s to switch.
Fault Indication
Status Icon
Battery over discharged
Battery level shows empty, battery frame blink,
fault icon blink
Battery over voltage
Battery level shows
icon blink
Battery Overheating
Battery level shows current value, battery frame
blink, fault icon blink
Load failure
Load overload
When load current reaches1.02-1.0
5 times 1.05
1.35-1.5
times more than nominal value, controller will automatically
30s,10s and 2s respectively.
Figure 2 RTS
2
Function
Browse interface Setting parameter Load ON/OFF Clear error Enter into Set Mode Save data
Status
attery capacity, In Charging
, but the follow two
SET button
SET button again to clear the value.
SET button
Description
full, battery frame blink, fault
,Load short circuit
-1.25 times, 1.25-1.35 times and turn off loads in 50s,
3
4.3 Load mode setting
Operating Steps:
Under load mode setting interface, press SET button
and hold on 5s
begin flashing, then press MENU button
to set the parameter, press
confirm.
1**
Timer 1
2**
100
Light ON/OFF
2 n
Disable
101
Load will be on for 1 hour since sunset
201
Load will be on for 1 hour
before sunrise
102
Load will be on for 2 hours since sunset
202
Load will be on for 2 hour
before sunrise
103~113
Load will be on for 313 hours since sunset
203~213
Load will be on for
hour
114
Load will be on for 14 hours since sunset
214
Load will
hour
115
Load will be on for 15 hours since sunset
215
Load will be on for 15
hour
116
Test mode
2 n
Disabled
117
Manual mode(Default load ON)
2 n
Disabled
NOTE:
Please set Light ON/OFF, Test mode and Manual mode via Timer1.
will be disabled and display "2 n".
4.4 Battery Type
Operating Steps Under Battery Voltage interface, press SET button
and hold on 5s
interface of Battery type setting. After choosing the battery type by pressing
button, waiting for 5s or pressing SET
button again to modify successfully.
Battery Type
Sealed (Default) ②Gel
NOTE: Please refer to the battery voltage parameters table
battery type.
5. Protections
PV Short Circuit
When PV short circuit occurs, the controller will stop charging. Clear it to resume normal
operation. PV Reverse Polarity Fully protection against PV reverse polarity, c
orrect the wire connection to resume
normal operation. Battery Reverse Polarity
Fully protection against battery reverse polarity, c
orrect the wire connection to resume
normal operation.
Warning:Shock Hazard!
When the battery is reverse, the load will app
ear the equal
polarity voltage to battery.
Battery Over Voltage
When the battery voltage reaches to the set point of Over Voltage
the controller will stop
charging the battery to protect the battery from being over
charged to break down. Battery Over Discharge
When the battery voltage reaches to the set point of Low Voltage Disconnect
the controller will stop discharging the battery to protect the
battery from being ove
discharged. Battery Overheating
The controller detect the battery temperature through the external temperature sensor. If
the battery temperature exceeds 65ºC, the controller will automatically start the
overheating protection to stop working and recover below 50 ºC. Load Overload
Load will be switched off when 1.05 times rated current overload happens. Controller
w
ill automatically attempt to reconnect load for 5 times. If overload protection still exist
after controller’s 5 times attempts, user have to
reduce load appliance, then
SET button or repower the controller or wait for one night-
day cycle (night time>3
hours). Load Short Circuit
Load will be switched off when load short circuit (
4 times rated current) happens.
Controller will automatically attempt to reconnect load for 5 times. If short circuit
protection still exist after controller’s 5 times attempts, user have to
circuit ,then press the SET button or disconnect and restart the
controller or wait for one
night-day cycle (night time>3 hours). Damaged Remote Temperature Sensor
If the temperature sensor is short-
circuited or damaged, the controller will be charging or
discharging at the default temperature 25 to preven
t the battery damaged from
overcharging or over discharged. Controller Overheating
If the temperature of the controller heat sinks exceeds 85
, the co
automatically start the overheating protection and recover below 75
High Voltage Transients
PV is protected against small high voltage surge. In lightning prone areas, additional
external suppression is recommended.
till the number SET button to
Timer 2
d
s
313
s before sunrise
be on for 14
s before sunrise
s before sunrise
Timer2
then enter into the
MENU
Flooded
for the different
and reverse
Disconnect Voltage,
Voltage,
r
press the
clear short
.
6. Troubleshooting
Faults
Possible reasons
The LCD is off during daytime when sunshine falls on PV modules properly
PV array
disconnection
Wire connection is correct, LCD not display
1. Battery voltage is
lower than 9V
2. PV voltage is less
than battery
voltage
Interface blink
Battery over voltage
Interface blink
Battery
over discharged
Interface blink
Battery
Overheating
Interface blink
Over load or
circuit
7. Technical Specifications
Item
VS1024A
Nominal system voltage Battery input voltage range Rated charge current 10A Max. PV open circuit voltage Temperature compensation coefficient Self-consumption Charge circuit voltage drop Discharge circuit voltage drop LCD temperature range Working environment temperature Humidity range Enclosure Grounding
Overall dimension
132x84.6
x39.7mm
Mounting dimension
120x56mm
Mounting hole size Terminals 4mm
2
Net weight
0.18kg
* If the controller
is working under high temperature environment,
capacity in service Battery Voltage Parameters
(parameters is in 12V system at 25
value in 24V.)
Battery charging setting
Over Voltage Disconnect Voltage Charging Limit Voltage Over Voltage Reconnect Voltage Equalize Charging Voltage Boost Charging Voltage Float Charging Voltage Boost Reconnect Charging Voltage Low Voltage Reconnect Voltage
Under Voltage Warning Reconnect Voltage
Under Volt. Warning Volt. Low Volt. Disconnect Volt. Discharging Limit Voltage Equalize Duration Boost Duration
8. Disclaimer
1)
Damage from improper use or use in an
2)
PV or load current, voltage or power exceeding the rated value of controller.
3)
User disassembly or attempted repair the controller without permission.
4)
The controller is damaged due to natural elements such as lighting.
5)
The controller is damaged during transportation and shipment.
Any changes without prior notice!
4
Troubleshooting
Confirm that PV wire connections are correct and tight
1. Please check the voltage of battery. At least 9V voltage to activate the controller
2. Check the PV input voltage which should be higher than battery’s Check if the battery voltage is higher than OVD point (over voltage disconnect voltage), and disconnect the PV. When the battery voltage is restored to or above LVR point (low voltage reconnect voltage), the load will recover The controller will automatically turn the system off. But while the temperature decline to be below 50 ºC, the controller will resume.
Short
Please reduce the number of electric equipments or check carefully loads connection.
VS2024A VS3024A
12/24VDC Auto
932V
20A
30A
50V
-3mV//2V25℃)
8.1mA(12V);6.5mA(24V)
0.29V 0.16V
-20℃~+55
-25℃~+55℃* 95% (N.C.)
IP30
Common Positive
149x94.1 x46.1mm
177.5x106.6 x46.2mm
137x60mm
165.5x70mm
Φ4.5mm
10mm
2
16mm
2
0.26kg
0.33kg
please derate
, please use double
Sealed Gel Flooded
16.0V 16.0V 16.0V
15.0V 15.0V 15.0V
15.0V 15.0V 15.0V
14.6V —— 14.8V
14.4V 14.2V 14.6V
13.8V 13.8V 13.8V
13.2V 13.2V 13.2V
12.6V 12.6V 12.6V
12.2V 12.2V 12.2V
12.0V 12.0V 12.0V
11.1V 11.1V 11.1V
10.6V 10.6V 10.6V 120min —— 120min 120min 120min 120min
unsuitable environment.
Version number:V1.0
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