ViewSonic PJ513D-1 Service Manual

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ViewSonic PJ513D-1
Model No. VS11959
Multimedia DLP Projector
(PJ513D-1_SM Rev. 1b May. 2009)
ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
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Copyright
Copyright © 2009 by ViewSonic Corporation. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further, ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents hereof without obligation of ViewSonic to notify any person of such revision or changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation. ViewSonic is a registered trademark of ViewSonic Corporation. All other trademarks used within this document are the property of their respective owners.
Product disposal at end of product life
The lamp in this product contains mercury. Please dis pose of in accordance with local, state or federal laws.
Revision History
Revision SM Editing Date ECR Number Description of Changes Editor
1a 12/17/2007 Initial Release Jamie Chang
1b
Update RS232 PIN definition, IR code Sophia Kao
05/12/2009
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TABLE OF CONTENTS
1. Introduction 1
2. Specifications 2
3. Keyboard and Remote Control keys 15
4. IR Code / RS232 Command 18
5. Adjustment Procedure 22
6 Troubleshooting 82
7. Block Diagram 90
8 Schematic Diagrams 91
9. PCB Layout Diagrams 107
10. Exploded Diagrams 109
11. Recommended Spare Parts List 117
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1. Introduction
This section contains general service information, please read through carefully. It should be
stored for easy access place.
Important Service Information
Safety Notice
1 Make sure your working environment is dry and clean, and meets all government safety
requirements.
2 Ensure that other persons are safe while you are servicing the product.
3 DO NOT perform any action that may cause a hazard to the customer or make the product
unsafe.
4 Use proper safety devices to ensure your personal safety.
5 Always use approved tools and test equipment for servicing.
6 Never assume the product’s power is disconnected from the mains power supply. Check that
it is disconnected before opening the product’s cabinet.
7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).
Follow ESD safety procedures while handling these parts.
8 Some products contain more than one battery. Do not disassemble any battery, or expose it
to high temperatures such as throwing into fire, or it may explode.
9 Refer to government requirements for battery recycling or disposal.
General Descriptions
This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards
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2. Specification
1.0 Optical Performance
Tested under 60” (diagonal) image size with Wide projection lens position
unless other specified.
1.1 ANSI Brightness Minimum 1600 Lumens
1.2 Brightness Uniformity
1.2.1 ANSI Uniformity Minimum 55%
1.2.2 Upper-Down unbalance 0.5~2
1.2.3 Left-Right unbalance 0.6~1.67
1.2.4 JBMA Uniformity Minimum 60%
1.3 Contrast Ratio
1.3.1 ANSI Contrast Minimum 150:1
1.3.2 FOFO Contrast Minimum 1200:1
1.4 Light Leakage
1.4.1 Light Leakage in Active Area
<0.5 lux compared to center point within 60” (Diagonal at 2.2m, Wide)
image size. Note: This light leakage in Active area is only described as the
spot light with obvious shape. It is not included the uniformity difference of
the projector for black pattern.
1.4.2 Light Leakage out of Active
Area
<0.65 lux with 54”~80“(Diagonal at 2m, Wide) image size
1.5 Color
X Y
1.5.1 White 0.312±0.04 0.354±0.04
1.5.2 Red 0.640±0.04 0.345±0.04
1.5.3 Green 0.355±0.04 0.548±0.04
1.5.4 Blue 0.141±0.04 0.087±0.04
1.6 Color Uniformity X Y
1.6.1 White 0.040 0.040
1.6.2 Red 0.040 0.040
1.6.3 Green 0.040 0.040
1.6.4 Blue 0.040 0.040
2.0 Image Quality
2.1 Throw Ratio 54”±5% Diagonal at 2m, Wide
2.2 Zoom Ratio (tolerance applied) > 1.10 : 1
2.3 Distortion
2.3.1 Keystone Distortion <1.0%
2.3.2 Vertical TV Distortion <1.0%
2.3.3 Screen distortion l W2-W1 l <6mm , l H2 –H1 l <6 mm
2.4 Projection Offset 120% ±5%
2.5 Focus Range
2.5.1 Visible Range 1~8 m
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2.5.2 Clearly Focus Range 1.5~6 m(Spec. defined as item 2.6)
2.6 Focus
2.6.1 Pattern
(1)If pattern can be uniformly focused, pass!
(2)If not, check 2.6.2
2.6.2 Defocus and Flare
Defocus: R<=3.0; G<=2.5; B<=2.5 pixel
Flare: R<=4.0; G<=3.5; B<=3.5 pixel
Slight flare is not counted as flare.
2.6.3 Focus unbalance
Adjust focus from near to far until one corner clear, difference less than 70
cm@60”
Center of 49” diagonal
area
All other area
R-G <2/3 <1
G-B <2/3 <1
2.7 Lateral Color
R-B <1 <1
2.8 Image Quality
2.8.1 DMD Image Quality -
2.8.2 Image Imperfection -
2.8.3 Image Shadow or Blur
Procedure:
1. 54” (Diagonal at 2m, Wide) image size.
2. Default preset mode “ Dynamic”
3. Full white pattern to check the image.
Let the projector on the desk (don’t move it up/down or left/ right) and just
inspect the pattern.
4. Compare to the limit sample of OOB. If blur or shadow worse than OOB,
than NG
2.9 Dynamic Contrast Ratio (DCR)
1. When RGB value of content input is smaller than 20%, system will
automatically switch to Eco mode, if RGB value is greater than 60%, the
projector will back to Normal mode.
2. When DCR function turns on, lamp mode function is grayed out to
disable; when DCR function turns off, lamp mode would return to setting
value.
3.0 Mechanical Specification
3.1 Dimensions 263 x 218 x 108mm (L x W x H)
3.2 Weight 2.6Kgw ± 0.1Kgw
3.3 Security Slot Kensington compatible slot 150N break away force
3.5 Lens Cover Detached Lens Cover
3.6 Feet
Fast adjustable foot in front, Adjustable foot and Fixed foot in rear. foot
Tilt:0-6,right/left: +2.2/-0.5
4.0 Packaging
4.1 Outside Dimensions 370 x 186 x 297mm (L x W x H)
4.2 Weight 3.76Kgw ± 0.1Kgw (Including Accessories, Projector).
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4.3 Palletization
72 units by Air;
108 units (pallet A)/72 units (pallet B) by sea
2232 units/40’ container, or 1080 units /20’ container
5.0 Thermal Specification
Mechanical component temperature at ambience 0~40
5.1 Surface held or touched for short
periods
Normal surface:
Metal < 60°C except screws & terminals
Plastic<65°C except around ventilation (for this model only)
Screw and terminals <55°C
Metal Plastic
5.2 Surface which may be touched <70°C <95°C
5.3 Exhaust Air
<95°C around ventilation holes
6.0 Environmental
Operating
0~40°C, without condensation
6.1 Temperature Storage -20~60°C, without condensation
Operating 10~90%RH, without condensation
6.2 Humidity Storage 10~90%RH, without condensation
Typical
Normal mode: 32dBA @ 25°C
Eco mode: 28dBA @ 25°C
6.3 Audible Noise Level
Maximum
Normal mode: 34BA @ 25°C
Eco mode: 30dBA @ 25°C
6.4 Altitude
Operating:
0~6000ft,25°C±5°C
6000ft~10000ft, 25°C±5°C must be operational and the reliability decrease
is acceptable (not guarantee Power, Ballast, DMD and lamp life)
Storage:
0 to +40000ft sea level(-20 °C to 30°C)
Max altitude in 60°C :0-6500ft
Max temperature in 10000ft:53°C
Safety
CB, CSA, TUV-GS, CCC, PSB, NOM, Korean-eK, Gost-R,
Hygiene, SASO, TUV-Argentina, Ukraine, CE
EMC FCC Class B requirements, CE
7.0 Regulatory
ESD Qisda ESD Specification
8.0 Reliability
8.1 MTBF 40000 hours except DMD chip, Color wheel, Lamp and Ballast
8.2 Lamp Lifetime
Normal : 2000 hours (50% brightness maintenance)
Eco: 3000 hours
9.0 Power Requirements Adhere to Appendix 3.5
9.1 Power Supply (Normal) VAC 90 – 264 Auto-switch (50/60Hz), 3 Wire Grounded
Typical 260 W Max.
9.2 Power consumption Standby 5W Max.
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9.3 Power Connector IEC-06
10.0 Panel Specification
10.1 Type
Single Chip 0.55” XGA 12 tilt DDR DMD Single Chip 0.55” SVGA 12     
tilt LVDS DMD
10.2 Pixels 800 X 600
10.3 Color Depth 24 Bits (16770000 colors)
11.0 Compatibility Adhere to Appendix 3
11.1 PC
PC Compatible 640X480 Æ 800X600, compressed 1024 X
768 1280X1024; Composite  -Sync; Sync-on-Green; Interlace Mode
(8514A);
11.2 Video NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/ PAL60/
11.3 YpbPr NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080i)
11.4 DDC DDC 2B
12.0 Image Interface Adhere to Appendix 3.2
12.1 Analog RGB Input
15 pin D-Sub (Female) x 1
G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75 
RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75 
HD/VD/CS: TTL Level
12.2 Video Input
RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75Ω
12.3 S-Video Input
4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω
C: Chroma amplitude 0.268 Vp-p : Impedance 75Ω
12.4 YPbPr Input 15 pin D-Sub (Female) x 1 (Including 12.1)
Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω
12.5 DVI-A Input N/A
12.6 Analog RGB Output 15 pin D-Sub (Female) x 1
G: Video amplitude 0.7/1.0 Vp-p : Impedance 75 
RB: Video amplitude 0.7 Vp-p : Impedance 75 
HD/VD/CS: TTL Level
13.0 Control Interface
13.1 IR Receiver
IR Receiver x2 Angle: ±30° Distance 0~8m
13.2 Serial Connector RS232 8pin Mini DIN
13.3 USB Connector N/A
14.0 User Interface Adhere to Appendix 3.3
14.1 Operator Keypad
9 Keys:
Power ; Source ; Auto; Left/Blank; Right/Panel key lock ; Mode/Enter ;
Up/Keystone+ ; Down/Keystone-; Menu/Exit
14.2 Indicators
3 LEDs:
Power On/Off Status; Lamp Status; Temperature Status
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14.3 Electric Keystone vertical keystone and adjustable range 40 
15.0 Audio
15.1 Audio Input
Φ3.5mm stereo mini jack x1
500mVrms, 10kΩ
15.2 Speaker Sound system: Mono
Speaker : 2Wx1
Amplifier: Philips PCA8551
Frequency Response: 100-20KHz
Distortion: Amplifier output 1W at 10% distortion
15.3 Audio Output N/A
16.0 Option Box
16.1 Wireless function N/A
16.2 Audio Output N/A
16.3 LAN function N/A
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DDC Table (EDID FILE)
+0 +1 +2 +3 +4 +5 +6 +7 +8 +9
0 00 FF FF FF FF FF FF 00 5A 63 10 20 C5 01 01 01 01 01 11 01 03 20 7A 00 00 78 0A F1 A7 A5 56 5D 30 88 23 15 52 59 AD CE 00 45 59 40 31 59 61 59 81 80 01 01 01 01 50 01 01 01 01 A0 0F 20 00 31 58 60 1C 20 28 80 14 00 00 00 00 00 70 00 1E 00 00 00 FF 00 51 54 59 80 30 37 30 31 30 30 30 30 31 0A 90 00 00 00 FD 00 32 57 1E 64 FF
100 00 0A 20 20 20 20 20 20 00 00 110 00 FC 00 50 4A 35 31 33 44 0A 120 20 20 20 20 20 20 00 51
Address Data description
00 - 07 Fixed Data(EDID header)
08 - 09
ID Manufacturer Name: VSC = 5Ah 63h
(Alphabet number transformed to hex scale from binary)
10 - 11 ID Product Code: 20h, C5h
12 - 15 Not Used
16 Week of Manufacture: 01 (for example; variable)
17 Year of Manufacture: 2007 (for example; variable)
18 EDID Structure Version No.: 1
19 EDID Structure Revision No.: 3
20 Video Input Definition: Analog Signal 0.700V/0.000V
Sync: Separate V Composite V On Green V
Set up - Serration -
21 - 22 Maximum Horizontal Image Size: 0cm Maximum Vertical Image Size: 0cm
23 Display Gamma: 2.2
24 DPMS Supported Feature: Stand by - Suspend - Active off -
Display Type: R/G/B color display Standard Default Color Space: unused
Preferred Timing Mode: supported GTF supported: not supported
25 - 34 Chroma Information: Red x = 0.634766 y =0.338867
Green x = 0.368164 y = 0.544922
Blue x = 0.147461 y =7.51953e-002
White x = 0.313477 y = 0.34375
35 Established Timing I Support:
720X400 @70Hz V 720X400 @88Hz - 640X480 @60Hz V 640X480 @67Hz -
640X480 @72Hz V 640X480 @75Hz V 800X600 @56Hz - 800X600 @60Hz V
36 Established Timing II Support:
800X600 @72Hz V 800X600 @75Hz V 832X624 @75Hz 1024X768 @87Hz -
1024X768 @60Hz V 1024X768 @70Hz V 1024X768 @75Hz V 1280X1024 @75Hz V-
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37 Established Timing III Support:
Reserved - Reserved - Reserved - Reserved -
Reserved - Reserved - Reserved - Reserved -
38 - 53 Standard Timing Identification:
#1 60X480 @85Hz #2 800X600 @85Hz #3 1024X768 @85Hz #4 1280X1024 @60Hz
#5 Non-Description #6 Non-Description #7 Non-Description #8 Non-Description
54 - 125 Descriptor Description
54 - 71 Detailed Timing Description #1: 800x600 @60Hz Pixel Clock = 40.00 MHz
Horizontal Image Size = 0 mm Vertical Image Size = 0 mm
Refresh mode: Non Interlaced Normal display, no stereo
Horizontal
Active Time = 800 pixels Blanking Time = 256 pixels
Sync Offset = 40 pixels Sync Pulse Width = 128 pixels
Border = 0 pixels Frequency = 37.88 kHz
Vertical
Active Time = 600 lines Blanking Time = 28 lines
Sync Offset = 1 lines Sync Pulse Width = 4 lines
Border = 0 lines Frequency = 60 Hz
Sync configuration: Digital Separate V sync: NEGA H sync: NEGA
72 - 89
Serial Number
(Each word to be transformed in ASCII code)
90 - 107
Monitor Description
Monitor Range Limits:
Vertical Frequency (min.) = 50Hz
Vertical Frequency (max.) = 87 Hz
Horizontal Frequency (min.) = 30 kHz
Horizontal Frequency (max.) = 100 kHz
Maximum Supported Pixel Clock = 110 MHz
GTF Standard is unused.
108 - 125
Monitor Description
Monitor Name: PJ513D
126 Extension Flag: 0
127 Checksum: 51 (for example; variable)
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Screw List /Torque
Model name : PJ513D
Description Torque Where use
No. Screw P/N
Type Head Length Coating
Q’TY
(kgf-cm)
M2.0 1 8F.1A522.6R0 MACH PHM 6 NI 1 2.5±0.5 Holder adjust foot & Fix block (1*)
Engine HSG & Power BD Shielding
(1*)
2 8F.1G524.5R0 MACH CAP 5 NI 1 4.5±0.5
Blower BKT BTM & Lower Case(2*)
Ballast & Lower Case(3*)
Power Board S/W & Lower Case(2*)
5.5±0.5
Lamp Box & Lower Case(2*)
3 8F.VA564.6R0
TAP
(D-PT)
PHM 6 NI 12
5.5±0.5
Ceiling Mount Plate & Lower
Case(3*)
4 8F.1A524.6R0 MACH PHM 8 NI 2 4.5±0.5 Lamp Door & Lower Case (2*)
Blower BKT & Nozzle(1*)
Main BD Shielding & Power BD
Shielding(5*)
5 8F.1A524.5R0 MACH PHM 5 NI 8 4.5±0.5
Speaker & Rear Cover (2*)
6 8F.VA564.100
TAP
(D-PT)
PHM 10 NI 4 7.5±0.5 Upper Case & Lower Case(4*)
7 8F.VG19.8R0 TAP CAP 8 NI 3 7.0±0.5
Lower Case & Power BD Shielding
(3*)
8 8F.VA564.8R0
TAP
(D-PT)
PHM 8 NI 3 6.0±0.5 Engine HSG & Lower Case(3*)
M3.0
9 8G.00020.423 NUT HEX 3 NI 1 2.5±0.5 Rear adjust foot top(1*)
AC Wire & Power BD Shielding(1*)
M4.0 10 8F.1D526.6R0 MACH TAPTILE 8 NI 4 5.5±0.5
Ceiling Mount Plate & Lower
Case(3*)
#4-40 11 8F.00480.120 MACH STAND 8 NI 4 4.5±0.5 Rear Case & D-SUB(4*)
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1. Timing Table
The Default timing is as following:
Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz)
720 x 400 720x400_70 70.087 31.47 28.322
VGA_60 59.940 31.469 25.175
VGA_72 72.809 37.861 31.500
VGA_75 75.000 37.500 31.500
640 x 480
VGA_85 85.008 43.269 36.000
SVGA_60 60.317 37.879 40.000
SVGA_72 72.188 48.077 50.000
SVGA_75 75.000 46.875 49.500
800 x 600
SVGA_85 85.061 53.674 56.250
XGA_60 60.004 48.363 65.000
XGA_70 70.069 56.476 75.000
XGA_75 75.029 60.023 78.750
1024 x 768
XGA_85 84.997 68.667 94.500
1280 x 1024 SXGA3_60 60.020 63.981 108.000
YPbPr support timing is as following:
Signal format fh(kHz) fv(Hz)
480i(525i)@60Hz 15.73 59.94
480p(525p)@60Hz 31.47 59.94
576i(625i)@50Hz 15.63 50.00
576p(625p)@50Hz 31.25 50.00
720p(750p)@60Hz 45.00 60.00
720p(750p)@50Hz 37.50 50.00
1080i(1125i)@60Hz 33.75 60.00
1080i(1125i)@50Hz 28.13 50.00
Video, S-Video support timing is as following:
Video mode fh(kHz) fv(Hz) fsc(MHz)
NTSC 15.73 60 3.58
PAL 15.63 50 4.43
SECAM 15.63 50 4.25 or 4.41
PAL-M 15.73 60 3.58
PAL-N 15.63 50 3.58
PAL-60 15.73 60 4.43
NTSC4.43 15.73 60 4.43
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2. Characteristics of inputs/outputs
Signal Parameter Min Type Max
Impedance 75 Ohm
Amplitude 0.7 Volts peak-to-peak
Black pedestal 0 Volts
RDATA
GDATA
BDATA
Pixel Clock 110 M Hz
Impedance 75 Ohm
Amplitude 1 Volts peak-to-peak
Video amplitude 0.7 Volts peak-to-peak
Sync amplitude 0.3 Volts peak-to-peak
Black pedestal 0 Volts
GDATA_SOG
Pixel Clock 110 M Hz
Impedance 1 K ohm
Amplitude, low level 0 0.8 volt
Amplitude, high level 2.5 5 Volt
HDATA
Frequency 31 82 K Hz
Impedance 1 K ohm
Amplitude, low level 0 0.8 volt
Amplitude, high level 2.5 5 Volt
VDATA
Frequency 48 85 Hz
Amplitude, low level 0 0.8 volt
SDADATA
Amplitude, high level 2.5 5 Volt
Amplitude, low level 0 0.8 volt
SCLDATA
Amplitude, high level 2.5 5 Volt
RXD Amplitude -25 25 Volt
TXD Amplitude -25 25 Volt
Amplitude, total (video+ sync) 1 Volts peak to peak
Amplitude, video 0.7 Volts peak to peak
Amplitude, sync 0.3 Volts peak to peak
CVBS
Luminance
Impedance 75 ohm
Amplitude 300 m Volts peak to peak
CVBS Chroma
Impedance 75 ohm
Impedance (audio in) 10 Kohm
Amplitude (audio in) 0 0.30 Volts rms
Bandwidth 300Hz 16kHz
S/N Ratio 40 %
Audio
Total Harmonic Distortion 10 %
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3. Electrical Interface Character
Interface Definition
15 pin definition of the mini D-sub male for DDC2B protocol
1
5
6
10
11
15
Pin
Definition
Pin
Definition
Pin
Definition
Pin
Definition
1 Red video
(Pr)
2 Green Video
(Y)
3 Blue Video
(Pb)
4 NC
5
NC
6 Red Video
Return
7 Green Video
Return
8 Blue Video
Return
9 NC 10
Sync. Return
11 Monitor ID
bit 0
12 Bi-directional
data (SDA)
13 Horizontal
Sync
14 Vertical Sync 15 Data clock
(SCL)
Video Input
S-Video input
Pin Description 1 GND 2
GND 3 Luminance 4 Chroma
Control Port
RS232 cable :
Pin
Definition
1 Composite video
input
Composite input
Composite inputComposite input
Composite input
1111
241
3
8 7 6
5 4 3
2
1
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PC side Projector side
CONN1
Function
name
COLOR of Wire
CONN2 Function name
3 TXD Black 1 RXD 7 RTS Brown 2 CTS 4 NC Red 3 NC 5 GND Orange 4 GND 8 CTS Yellow 5 RTS 1 NC Green 6 NC 2 RXD Blue 7 TXD 9 NC White 8 NC 6 NC
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4. Functionality
The Following functionality will be supported: (Detailed description refer to SW Specification)
Functionality Data (Computer) Video/S-Video YPbPr/YCbCr
Preset Mode YES YES YES
Brightness YES YES YES
Contrast YES YES YES
Color NO YES YES
Tint NO YES YES
Sharpness NO YES NO
Color Temp YES YES YES
H. Position YES NO YES
V. Position YES NO YES
H. Phase YES NO YES
H. Size YES NO YES
Keystone YES YES YES
Language YES YES YES
Auto YES YES YES
Image Ratio YES YES YES
Auto Off YES YES YES
Mirror YES YES YES
Source YES YES YES
Freeze YES YES YES
Blank YES YES YES
Lamp Reset YES YES YES
OSD Timer YES YES YES
Source Scan YES YES YES
Keystone Hold YES YES YES
Mirror Hold YES YES YES
Blank Time YES YES YES
Information YES YES YES
Reset YES YES YES
External Message indicator (Detailed description refer to SW Specification)
Message Occasion
PC/Composite Video /S-Video /Analog YPbPr Searching The system does not detect the signal
Out of range The signal is over the specification
NOTICE :Order replacement lamp , Lamp > 2000 hours Lamp Hour is over 2000 hours
NOTICE: Replacement lamp soon, Lamp > 2950 Hours Lamp Hour is over 2950 hours
NOTICE: Replacement lamp Now, Lamp > 3000 Hours,
Lamp-usage time exceeded.
Lamp Hour is over 3000 hours.
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5 Power Supply Specification
5.1. Input Power Specification
Specification Description
Input Voltage Range The unit shall meet all the operating requirements with the
range 90 ~ 264 VAC
Frequency Range The unit shall meet all the operating requirements with an input
frequency range 50 Hz ~ 60 Hz
Power Consumption Normal operation: 260 W (Max)
standby mode: < 5 W
Regulation Efficiency 80 % (typical) measuring at 115Vac and full load
5.2. Output Power Requirement
The power supply can provide DC output as below
NO. Voltage Regulation Load Current Range Ripple & Noise
1
+5 V
±5 %
0.06A ~ 0.5 A 100 mV
2 +12 V
±10 %
0.04 A ~ 1.25A 300 mV
5.3. Lamp Power specifications
Specification Description
Applicable Lamp 180W, AC operation
Starting pulse from Ignitor 2.5KV
5.4. Others
Item
Description
Power good signal
Active high after 5 Volt reach 95% of its rating and goes to logic
low at least 0.5ms before power falls to 90% of its rating
High voltage and high
temperature protection
To avoid user from the dangerous of HV and high temperature,
when front door of lamp case is opened whether intentionally or
accidentally, the power should be disconnected immediately.
When the door is closed again, the igniter restart sequence should
be compliant to that is described previously
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3. Keyboard and Remote Control keys
Local Keyboard Description
Key Name Detailed Description Power Use this button to turn your Data Projector on and off (standby mode). Source To select input sources as Computer, Video, S-Video, YpbPr Auto Toggle auto-tracking image function Left/Blank 1. When user presses the button once, the image would turn to blank and
show “blank” in the right-button screen.
2. When the image is blank, user press this key back to Normal image; if user presses other buttons on keypad or remove, it would release
3. If there is OSD menu, user can press this key to move to the left item.
Right/Panel Key 1. When user presses the button once, it will enter “Panel key Lock”
setting.
2. When panel key is locked, user could press this key for 3 seconds to release Panel Key Lock( If the panel key lock is active, user still could use power key to turn on/off the projector)\
3. When there is OSD menu, user can press this key to move to the right item
Up/Keystone+ 1. When user presses this button once, it will increase the keystone value.
2. When there is OSD menu, user can press this key to move to upper item.
Down/Keystone- 1. When user presses this button once, it will decrease the keystone value.
2. When there is OSD menu, user can press this key to move to next item.
Menu/Exit 1. User could press this button to call OSD
2. When it exists OSD, user could press this button to leave current page to main menu or to close OSD.
Mode/Enter 1. When there is No OSD menu, this button is Mode hot key; user would
press this button to choose one of preset modes.
2. When there is confirm messages, user could press this key to confirm selection.
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Remote Control Keys Description
IR-Key Name Detailed Description
Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, YPbPr , Video, S-Video
Menu/Exit (1) OSD pop-up. (2) Close OSD or leave current page 4/Panel Key
(1) Press once, enter ”Panel Key Lock” setting. (2) Press 3 seconds to
release “Panel Key Lock”. (3) OSD menu, move to right items
3
(1) OSD menu, move to left item.
5/Keystone+
(1) Keystone+. (2) Move to page level
6/Keystone-
(1) Keystone-. (2) Move item bar
Auto Toggle auto-tracking image function
Mode/Enter (1) Change different Preset mode (2) Press for confirm message.
Freeze This button will freeze a picture. Press again to resume motion.
Blank Press “Blank” key first to blank the screen.
Digital Zoom + (1) Zoom in (2) Pan the picture , when picture is in Zoom in/out image.
Digital Zoom - (1) Zoom out (2) Pan the picture, when picture is in Zoom in/out image.
External Status indicator
LED Name Detailed Description
Power LED Display the power on/off sequence status
Lamp Status LED Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED Display the Thermal status (Fan Fail, Over Temperature, etc.)
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4. IR Code / RS232 Command
1. IR Code
CUSTOMER CODE DATA CODE FUNCTION
0030 02 POWER 0030 03 0030 04 SOURCE 0030 05 TIMER (ON) 0030 06 TIMER (SETUP) 0030 07 BLANK 0030 08 AUTO 0030 0B 0030 0C 0030 0D 0030 0E 0030 0F MENU 0030 10 MODE 0030 18 DIGITAL ZOOM + 0030 19 DIGITAL ZOOM -
2. RS-232 Command
a. RS-232 connection setting value
Baud Rate: 115200
Parity: None
Data bits: 8
Stop bits: 1
Flow control: None
b. RS-232 command code
Function Status Action cmd
Turn on 0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x00 0x5C
Write
Turn off 0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x01 0x5D
Power
Read
Power
status( on/off/cool
down) 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x00 0x5E
Reset
Excute
0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x02 0x5E
Normal 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x00 0x5E
H Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x01 0x5F
V Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x03 0x61
Write
H&V Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x02 0x60
Mirror
Read
Mirror status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x00 0x5F
Contrast decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x00 0x60
Write
Contrast increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x01 0x61
Contrast
(only For User
Mode)
Read
Contrast ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x02 0x61
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Brightness decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61
Write
Brightness increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62
Brightness
(only For User
Mode)
Read
Brightness 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x03 0x62
Aspect ratio Auto 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x00 0x62
Aspect ratio Native 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x01 0x63
Aspect ratio 4:3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x02 0x64
Write
Aspect ratio 16:9 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x03 0x65
Aspect ratio
Read
Aspect ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x04 0x63
Auto Adjust
Excute 0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x05 0x62
Horizontal position shift
right 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x01 0x65
Write
Horizontal position shift
left 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x00 0x64
Horizontal
position
Read
Horizontal position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x06 0x65
Vertical position shift
up 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x00 0x65
Write
Vertical position shift
down 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x01 0x66
Vertical position
Read
read Vertical position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x07 0x66
color temperatureT1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x00 0x66
color temperatureT2 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x01 0x67
color temperatureT3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x02 0x68
Write
color temperatureT4 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x03 0x69
Color
temperature
(only For User
Mode)
Read
color temperature
status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x08 0x67
Write
Blank on/off 0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x09 0x66
Blank
Read
Blank status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x09 0x68
Decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x00 0x68
Write
Increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x01 0x69
Keystone-Vertical
Read
Keystone status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0A 0x69
Preset mode 0 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x00 0x69
Preset mode 1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x01 0x6A
Preset mode 2 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x02 0x6B
Preset mode 3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x03 0x6C
Preset mode 4 (PC
User I) 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x04 0x6D
Write
Preset mode 5 (PC
User II ) 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x05 0x6E
Preset mode
Read
Preset mode status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0B 0x6A
Write
Freeze on/off 0x06 0x14 0x00 0x03 0x00 0x34 0x13 0x00 0x5E
Freeze
Read
Freeze status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x00 0x60
Input source VGA 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x00 0x60
Input source YPbPr 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x04 0x63
Input source
Composite
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x05 0x65
Write
Input source SVIDEO
0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x06 0x66
Source input
Read
Source 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x01 0x61
Source scan on 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x01 0x62
Write
Source scan off 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x00 0x61
Source scan
Read
Source scan status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x02 0x62
Mute on 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x01 0x61
Write
Mute off 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x00 0x60
Mute
Read
Mute status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x00 0x61
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Increse Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x01 0x60
Write
Decrese Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x02 0x61
Volume
Read
Volume 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x03 0x64
English
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x00 0x61
Français
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x01 0x62
Deutsch
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x02 0x63
Italiano
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x03 0x64
Español
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x04 0x65
РУССКИЙ
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x05 0x66
繁體中文
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x06 0x67
简体中文
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x07 0x68
日本語
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x08 0x69
한국어
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x09 0x6A
Swidish
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0a 0x6B
Dutch
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0b 0x6C
Turkish
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0c 0x6D
Czech
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0d 0x6E
Portugese
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0e 0x6F
Thai
0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0f 0x70
Write
Polish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x10 0x71
Language
Read Language 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x00 0x62
Write
Reset Lamp usuage
hour
0x06 0x14 0x00 0x03 0x00 0x34 0x15 0x01 0x61
Lamp Time
Read Lamp usuage hour 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x01 0x63
error status Read 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x02 0x64
Error code table
To send Hex code “error status” read “0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x02 0x64”. User can get 20 byte data which mapping to below error status and the number means how many time the error appeared.
Byte Error Name Description
0 LampFailCount
Lamp turn on fail
1 Fan1ErrorCount
Fan1 fail (lamp fan)
2 Fan2ErrorCount
Fan2 fail (power fan)
3 Fan3ErrorCount
Fan3 fail (blower fan)
4 Fan4ErrorCount
Fan4 fail (The model without 4 fans without this error count)
5 Diode1OpenErrorCount
Thermal sensor 1 lose connection
6 Diode2OpenErrorCount
Thermal sensor 2 lose connection
7 Diode3OpenErrorCount
Thermal sensor 3 lose connection (The model without thermal sensor 3 is no function for this address)
8 Diode1ShortErrorCount
Thermal sensor 1 short (inlet sensor which located at main board)
9 Diode2ShortErrorCount
Thermal sensor 2 short (power board temperature sensor)
10 Diode3ShortErrorCount
Thermal sensor 3 short (The model without thermal sensor 3 is no function for this address)
11 Temperature1ErrorCount
Thermal sensor 1 detect temperature over system limitation (inlet sensor which located at main board)
12 Temperature2ErrorCount
Thermal sensor 2 detect temperature over system limitation (power board temperature sensor)
13 Temperature3ErrorCount
Thermal sensor 3 detect temperature over system limitation (No used)
14 FanIC1ErrorCount
Fan IC 1 fain (G743 or G794)
15 FanIC2ErrorCount
No used
16 WatchdogCount
The DDP2230 internal F/W watchdog function executed
17 AbnormalPowerdown
The user turn off unit without finish cooling process
18 CWErrorCount,
Color wheel do not spin
19 FirstBurnInErrorMinutes
The timeframe from burn-in to 1
st
time shutdown in minute.
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4. Method to enter factory menu:
a) Press Menu on keypad than the main menu popup
b) When showing main menu, press Source + Mode at the same time
c) Factory menu popup at the top-left of display
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5. Adjustment Procedure
Visual Inspection & Cleaning
Visual Inspection Criteria
1.0 Inspection zone definition and inspection distance
A-side: Up case - Up case surfaces except right / left / behind side’s surface.
Front cover - Front cover surface
B-side: Side - right/left sides surfaces
Back cover - Back cover surfaces
C-side: Low cause - bottom surfaces
z
For spot inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
z
For scratch inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.
1.1 Appearance Inspection Criteria
1.1.1 Environment Condition
1.1.1.1 Lighting intensity
All appearance quality shall be inspected with the lighting condition as 500~800Lux
(natural lighting or white fluorescent light).
1.1.1.2 Inspection angle and distance to object or target
All part inspection must be done under direct overhead lighting. Viewing angle and
distance are dependent on surface classification. In all cases, parts must be held in such
that the light reflection does not disturb the inspector's eye.
Figure 1
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Table 1
Classification Area A Area B Area C
Lighting positioning Above of inspected part
Inspection position relative to part 90º 90º 90º
Inspection distance 40~50 cm 40~50 cm 40~50 cm
1.1.1.3 Inspection interval (time)
Inspection interval is a function of surface area.
Time for visual inspection: 10sec.
Table 2
Parts Size “A” surface “B” surface “C” surface
Time 10 sec 10 sec 10 sec
TABLE 3 General Product of plastic outlook of dot, blemish, and others spec inspection standard
A surface
(Number of defect)
B surface
(Number of defect)
C surface
(Number of defect)
Spec
( Area cm2 )
20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100
P < 0.2 mm2
Distance 2cm
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
0.2P< 0.3 mm2
Distance 4cm
2 3 4 5 2 3 4 5 4 4 5 6
Particle
Blemish
|
Color
spot
0.3P <0.4mm2
Distance 4cm
0 0 0 0 2 3 4 5 3 4 5 6
P<0.1 mm2
Distance 2cm
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
0.1P<0.2mm2
Distance 4cm
4 4 5 6 5 5 6 7 6 6 7 8
0.2P < 0.3mm2
Distance 4cm
3 4 4 5 4 5 5 6 6 7 7 8
Particle
|
Spot with
same
color
0.3P < 0.5mm2
Distance 5cm
2 2 3 4 3 3 4 5 4 4 5 6
Total 4 4 5 6 5 5 6 7 6 6 7 8
Note:
1. Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area 20*20A<50*50; etc.
(Particle/Blemish/Color Spot)
1.1 Definition of surface A, B, C refer to 6.2
1.2 Blemish around the ViewSonic Bird logo, name plate and silk screen must be equal or smaller than 0.05 mm
2
1.3 Bubble on the surface is to be reject.
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TABLE 2 : General Product of plastic outlook inspection standard
NO Appearance Spec
1 Shrinkage A region: No Shrink. With gloves, no feeling of sink when touching the surface
B/C region: not obvious
2 Run, Texture, Gloss No obvious non-uniformity
3 Welding Line/Knit Line Follow limit sample level
4 Ejector Mark Reject
5 Label/screws shortage Reject
6 Material shortage Not allow, Reject
7 Chromatic aberration Follow engineering specification
8 Printing Printing must not have incomplete printing, break off, overlap, uneven thickness,
excessive ink, printing misalignment (1.5mm), printing slanting & crooked (<0.5mm)
Printing color must be comparable to color chip and sample. Follow engineering
specification
9 Logo of panel sticker Printing must not have incomplete printing, break off, overlap, uneven thickness,
excessive ink, printing misalignment (1mm), printing slanting & crooked (<0.5mm)
Printing color must be comparable to color chip and sample.
10 Scratch/Nicks Side A:
(W < 0.1mm , L < 5mm): Only 2 this kind of scratch is accepted
W < 0.1mm , L < 5-10mm :Only 1 this kind of scratch is accepted
Side B:
W < 0.2mm , L < 5mm : Only less than 2 this kind of scratch is accepted
W < 0.2mm , L < 5-10mm : Only 1 this kind of scratch is accepted
Side C:
W < 0.3mm , L < 5mm : Only 3 this kind of scratch is accepted
W < 0.3mm , L < 5-10mm : Only 2 this kind of scratch is accepted
W < 0.3mm , L < 10-15mm: Only 0 this kind of scratch is accepted
Note:
1. Severe scratch which disclose the Natural
2. When light scratching on it, there’s no feeling of obstruction. Also, there should not
be obvious difference in gloss nearby it.
3. Each scratch should be 5cm more far away from each other
4. Front case must be no any scratch
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PART II Operational Inspection Criteria
TEST CONDITIONS
Unless other prescription, the test conditions are as followings:
Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 500 to 800 Lux (For appearance inspection)
Variable from 0 to 7 Lux (For functional inspection)
Temperature: 25±5
Visual inspection shall be done with the distance from eyes to the sample 45
cm.
Display mode: refer to operation manual
TEST EQUIPMENTS
Dark room
PC
Pattern Generator: Chroma 2327 or equivalent
Minolta color analyzer CL200 or equivalent device with accredited traceability
DVD player
Power supply (100~240 VAC) with consumption meter
Measuring tape
TEST PATTERN
PATTERN PATTERN TEST ITEM Acceptance Criteria
Full white
ANSI
Brightness
Bright
Uniformity
FOFO
Contrast
Ratio
(1) ANSI Brightness:(Normal Mode) 1600lm
(2) Uniformity: ANSI: 55% (Minimum)
(3) Contrast Ratio : 150:1 (Minimum, by ANSI
Standard Checkerboard Method), 1200:1(by All
White, All Black Method)
(4) White Point, Color :x = 0.312±0.04, y =
0.354±0.04
Full Dark
FOFO
Contrast Ratio
Contrast Ratio : 1200:1(by All White, All Black
Method)
Full Red
ImpurityCIE
coordinate
Chromaticity : Red: x =0.640±0.04, y= 0.345±0.04
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Full Green
ImpurityCIE
coordinate
Chromaticity : Green: x =0.355±0.04, y=0.548±0.04
Full Blue
ImpurityCIE
coordinate
Chromaticity : Blue: x =0.141±0.04, y= 0.087±0.04
Chromo
800x600
Focus Range
(1)Background lines should be distinguishable.
(2)“”:Letter shape and lines should be
distinguishable.
General-1
pattern
Performance/
Timing check/
function check
(1)Phase should be stable(no flick)
(2)Whole frame should appear.
16 Gray
and Color bar
Gray and
Color bar
Check
No lack or mix color
DDC check
Check the
DDC
information,
Including S/N,
model,
manufacturer
name, product
code.
S/N(08-09): with numbers
Model(108-125) with numbers(ref Appendix DDC
table)
manufacturer name(08-09):5A63
product ID code (10-11): 20C5
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Software/Firmware Upgrade Process
How to Download Firmware Hardware required
1. Standard RS-232 Download cable
2. Personal computer or laptop computer
Software required
1. DDP2230 Composer lite
2. New version FW
DDP2230 Composer lite install procedure
Installation Location
The default installation directory is:
C:\Program Files\DLP Composer Lite 7.0
If you want to install to a different directory (perhaps alongside a prior release of DLP
Composer™ Lite), click the "Browse" button on the "Select Features" page..
USB Support - Installation (All Platforms)
This release includes support for a USB communications interface to DDP2230-based
projectors. The setup program includes the files needed to install USB support (for
Win98/WinMe/Win2K/WinXP only -- Win95 and WinNT are not supported).
After DLP Composer™ Lite is installed, to install the USB support, choose the "Install
DDP2230 USB Driver" icon under "DLP Composer™ Lite" in your Start menu.
USB Support - Win98/Me/XP Only
Installation on Windows 98/Me//XP may prompt "Please insert the disk labeled 'DLP
Composer Installation Directory', and then click OK". This message may be safely ignored
by clicking the OK button.
Another prompt will then appear: "The file 'windrvr6.sys' on DLP Composer Installation
Directory cannot be found". Again, click OK and the installation proceeds without further
problems.
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USB Support - Using a projector for the first time
After installation is complete, and you plug a DDP2230-based projector into USB for the first
time, Windows will run the "New Hardware Wizard". When the wizard prompts to find the
necessary drivers, accept the recommended choice (let the system find the driver for you)
and click "Next" to complete the installation.
Note: The Windows 98/Me/XP "New Hardware Wizard" may not automatically find the driver. You should use the "A dvanced" option, and enter the directory where the DLP Composer™ Lite Tool Suite was installed (normally "C:\Program Files\DLP Composer Lite"). The wizard will find the file "DDP2230.inf" and complete the installation.
USB Support - Choosing the USB interface
To select the USB communications interface, choose "Preferences" from the "Edit" menu,
click the "Communications" page and choose "USB (DDP2000/DDP3020 Only)". You can
now use DLP Composer™ Lite to communicate with a DDP2230-based projector via USB
using the Flash Loader tool.
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Download procedure
1. Click on Flash Loader and browse the image file (new version firmware)
2. Make sure to check “Skip Boot loader area (load all but the first 32KB)”
3. Plug power cord into projector
4. Plug in RS-232 cable between computer and projector side
5. Press start download to begin update new firmware
6. Wait till composer lite notice upgrade completed
7. Download is completed. The factory settings should be restored.
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1. EE Assembly and Alignment Concern:
1. Color Wheel Delay Alignment
Equipment:
- Battery Biased Silicon PIN Detector
- Oscilloscope
- Probe
OSD Default value:
Item Value Item Value
DLP Brightness 32 CW Delay Adjustable
DLP Contrast 32
White Peak 10
The default values let optical engine to get maximum contrast and brightness.
Procedure:
Probe impedance matches 50 ohm
Open Factory OSD, and select color wheel delay item
Leave the image pure red (DMD red curtain)
Put the detector on the screen that red image was projected.
Watch the oscilloscope and notice the square waveform
Use the “Æ” and “Å” key to increment or decrement the color wheel delay value
No matter the waveform is square or not, let the waveform was lagged first
Then increment or decrement the value to let the waveform to be square
Do not adjust too much, let the signal get ahead, if it happens, go back to step 7 and do it again.
Change the input to pure blue and repeat the above procedures again.
Change the input to pure green and repeat the above procedures again.
2. Main board check procedure
Equipment:
- Pattern generator
Procedure:
1. Connect power, D-sub into projector.
2. Light on projector.
3. Testing below patterns and resolution is 854*480@60Hz
(480P)
(1) General-1 pattern. (Pattern 1)
(2) 32 grays pattern. (Pattern 48)
(3) White pattern. (Pattern 41)
Lag
Exact Ahead
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(4) SMPTE pattern. (Pattern 5)
4. The main board would be note fail if above four image-quality is not good.
5. Test the connection between main board and IR board.
6. The main board would be note fail if there are some broken occur in wire or main board.
3. DMD Panel Alignment
Equipment:
- Pattern Generator
Procedure:
1. Connect power, Video signal into projector.
2. Light on projector
3. Change pattern generator to full white pattern.
4. Watch the image if any pixel lost
5. Change pattern to full black.
6. Watch the image if any pixel lost
7. Change pattern from full black to full white.
8. Watch the image if any pixel can not return
9. Change pattern from full black to full white.
10. Watch the image if any pixel can not return
11. If above 8 step has some pixel lost or can not return, it’s DMD chip has pixel defect
12. Change to the Slid Line pattern
13. Watch the image if any pixel lost
14. If above step has some pixel lost, it’s conductive socket has defect or assembly loosed.
4. PC Alignment Procedure
Equipment:
- Pattern generator (Chroma-2250)
OSD Default value:
Item Value
Cal R Offset 127
Cal G Offset 127
Cal B Offset 127
Cal R Gain 127
Cal G Gain 127
Cal B Gain 127
YPbPr R Offset 127
YPbPr B Offset 127
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Procedure:
Gray Level:
1. Connect power, D-sub, into projector.
2. Change Timing and pattern of pattern generator:
3. Timing: 800*600@60
4. Pattern: As Figure1 {A near white color (240,240,240) and a near black color(16,16,16),
the area of white is 101/200, black is 99/200}
5. Light on projector
6. Set user OSD values to default.
7. Enter factory mode.
8. Set Factory values to default.
9. Press “Calibration RGB” to let the black level to just distinguish, and the light output of
white level to just max.
10. Check the 32 levels of gray. All steps must appear.
Figure1
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5. YUV Alignment Procedure
Equipment:
- Pattern generator (VG-828)
OSD Default value:
Item Value
Cal R Offset 127
Cal G Offset 127
Cal B Offset 127
Cal R Gain 127
Cal G Gain 127
Cal B Gain 127
YPbPr R Offset 127
YPbPr B Offset 127
Procedure:
1. Connect power core, YPbPr cable into projector.
2. Change timing and pattern of pattern generator:
Timing: 480i
Pattern: As Figure2
3. Light on projector
4. Adjust user OSD values to default.
5. Enter factory mode.
6. Adjust Factory values to default.
7. Press “Calibration YPbPr” to calibrate the mid level offset.
Figure2
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2. Optical Engine Assembly and Alignment Concerns
1. Assembly Lamp module:
1.1 Washer, Screw, Fin and Mesh Assembly
I. Assemble Washer and Screw to the HLD Lamp(Fig. 1-1)
II. Assemble “MESH” with Lamp holder .Mesh hooks HLD Lamp first (Fig. 1-2) and press it
assemble to the right position (Fig. 1-3).
III. Assemble “FIN” with Lamp holder and fasten screw (Fig. 1-4).
Fig. 1-1 Fig. 1-2
Fig. 1-3 Fig. 1-4
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1.2 Front Glass Assembly.
i. Front Glass UV coated surface (marked) must face to Lamp. (Fig. 1-6)
ii. F/G must be placed on datum surfaces well. (Fig. 1-7)
iii. To make sure F/G Clip hooked well with HLD lamp. (Fig. 1-8)
Fig. 1-6
Fig. 1-7
Fig. 1-8
1.3 Lamp wire and Lamp Assembly.
F/G datum
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Fig. 1-9 Fig. 1-10
Short wire
Long wire
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i. Insert Lamp into HLD Lamp and push Lamp forward to touch DTM Lamp of HLD
Lamp (Fig. 1-11)
ii. To make sure that three datum contact with the lamp well(Fig. 1-12)
iii. After assemble Lamp to HLD Lamp, Hook “Clip down Lamp” first then Hook “Clip UP
Lamp” on the HLD Lamp to fix Lamp last. (Fig. 1-13、1-14)
iv. Check assembly again and make sure the three datum contact with the lamp.
v. Assemble Plate Lamp to the HLD Lamp and fasten the screw(Fig. 1-15)
Fig. 1-11 Fig. 1-12
Fig. 1-13 Fig. 1-14
DTM of Lamp
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Fig. 1-15
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2. BKT LINK Lamp and CW Shield Assembly
2.1. Insert CW Shield and hook BKT LINK Lamp
2.2. Fasten screw (Fig. 2-1.2-2)
Fig. 2-1 Fig. 2-2
3. Assembly CW Module
3.1 CW Module Assembly Sequence as blow (Fig. 3-1):
(1) BKT CW (2) Damper CW (3) CW (4) Fixed screw (5) CVR CW
(6) M2 Screw (7) Sensor Board (8) M2 Screw
Fig. 3-1
1
4
3
5
6
2
7
8
Fasten screw
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Fig. 3-2
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4. Assembly Baffle Stop AL
4.1. Assemble Baffle Stop AL on HSG DMD and fasten screw (Fig. 4-1)
Fig. 4-1
5. Assembly LP Module
5.1 LP must datum well with “BKT_LP” show as Figure 5-1
5.2 Referring to Figure 5-2,there must be visible clearance between “BKT_LP” and ”LP
opening” after assembly
Fig. 5-1 Fig.5-2
5.3 Glue “LP” and “BKT_LP” with “”UV5503 Glue” at two opening of “BKT_LP” show in Figure
5-3.
5.4 UV-5503 Glue curing process and concerns:
vi. The UV-glue must fill up the whole opening area (shown in Figure 5-3) to contact well
Clearance TOP Datum
RIGHT Datum
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with LP surfaces and BKT_LP.
vii. Exposed to visible light at 350 ~ 420nm (at least 100mW/cm2) wavelength for 1
minute.
viii. After curing, the height of UV-glue should not exceed BKT_LP for more than 0.6mm
Fig. 5-3
5.5 Assembly LP Module to HSG DMD
i. Assembly two Overfill adjustment screw (8F.1A752.8R0) to HSG DMD (Fig. 5-4).
** Adjustment criteria refer to item 5.6.
ii. Insert CLIP of BKT_LP into the hole
iii. Placed LP Module on LP datum and adjustment screw well, shown (Fig. 5-6).
iv. Assembly “Baffle LP” first ( Figure 5-7)and make sure it hooks HSG DMD well
~ Assembly Criteria was shown in Figure 5-7-2.
v. Assembly “Clip_LP” second (Fig. 4-8) and make sure it hooks HSG DMD well.
( Figure 5-9).
vi. Push two hook places to make sure that Baffle_LP touches “BKT_LP “well, don’t push
the middle place of “Baffle_LP”.
5.6 Overfill Adjustment @ LP Module
Overfill Adjustment Criteria:
i. Pre-assembly 2 adjusting screws. Criteria shown as Figure 5-10.
ii. Alignment Sequence:
a. To adjust “Horizontal Adjustment Screw” firstly, then “Vertical Adjustment
Screw”.
b. Refer to Figure 4-10.
For Overfill Re-adjustment:
1. Those 2 Adjustment Screws must be released closely to the “Pre-assembly”
positions first. (defined in 4.6-i )
Glue 5503
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2. Follow adjustment steps shown in Item 4.6-ii.
Fig.5-4 Fig. 5-5
Fig. 5-6
LP DATUM
Overfill adjustment screw
CLIP of BKT LP
(1) Overfill Horizontal
(1) Overfill Vertical
Adjustment Screw
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Fig. 5-7 (1) Fig. 5-7(2)
Fig. 5-8 Fig. 5-9
BAFFLE LP
Baffle_LP hooks HSG DMD first
To ensure clip hooks
HSG DMD well.
This area is not
allowed to be
pressed while
assembling Baffle
Clip LP
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Fig. 5-10
6. Assembly HSG ILL Module
6.1 FM1 Assembly
I. FM1 must be placed on datum surfaces well and breach of FM1 must be face to inside
(Fig. 6-1)
II. Insert the” CLIP of FM1” into the hole on the HSG ILL and make sure ” CLIP of FM”
hook on the HSG ILL well (Fig. 6-2)
6.2 CM Assembly
III. Insert Clip CM Side and Clip CM Bottom first (Fig. 6-3,6-5)
IV. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL Well (Fig. 6-8)
V. Assemble “CLIP of TOP” to the HSG ILL (Fig. 6-9)
VI. To check and make sure “ CLIP of CM” hooks the HSG ILL very Well (Fig.
6-4, 6-6,6-10)
VII. Assemble Baffle Stop to HSG ILL and fasten screw (Fig. 6-10) VIII. Paste Sponge tube AL on cannelure of HSG ILL(Fig. 6-11)
Pre-assy this screw not over
the bottom surface.
Pre-assy this screw not over
the side surface.
(1) Overfill Horizontal
Adjustment Screw
(2) Overfill Vertical
Adjustment Screw
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Fig. 6-1 Fig. 6-2
Fig. 6-3 Fig. 6-4
Breach of FM1
CLUP CM DOWN
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Fig. 6-5 Fig. 6-6
Fig. 6-7 Fig. 6-8
Fig. 6-9 Fig. 6-10
CLIP CM SIDE
CLIP CM TOP
DTM of CM
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Fig. 6-10
Fig. 6-11
Baffle Stop
Sponge
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7. AL, HSG ILL and HSG DMD Assembly:
7.1 Placed “AL” on the HSG DMD .The “raised surface” of “AL” shall toward “DMD direction”
(Fig. 7-1)
7.2 Assemble” HSG ILL Module” to HSG DMD and cover over on “AL” (Fig. 7-2)
Fig. 7-1 Fig. 7-2
8. DMD and Chip B/D Module
8.1. Judge Chip B/D and DMD alignment keying first (Fig. 8-1, 8-2)
8.2. Alight keying and Assemble DMD to Chip B/D (Fig. 8-3)
8.3. Push DMD slightly and use screwdriver rotate button to lock DMD on Chip B/D (Fig. 8-4)
Fig. 8-1 Fig. 8-2
AL
DMD Direction
Alignment keying
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Fig. 8-3 Fig. 8-4
9. AL , HSG ILL and HSG DMD Assembly:
9.1 Placed “AL” on the HSG DMD .The “raised surface” of “AL” shall toward “DMD direction”
(Fig. 9-1)
9.2 Assemble” HSG ILL Module” to HSG DMD and cover over on “AL” (Fig. 9-2)
Fig. 9-1 Fig. 9-2
Button
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10. Assembly OP ENG
10.1 Assemble Baffle DMD to HSG DMD (Fig. 10-1)
10.2 Assemble Chip B/D Module to HSG DMD and fasten the screw(Fig. 10-2)
Fig. 10-1 Fig. 10-2
10.3 Fasten shoulder screw Sequence as blow (Fig. 10-3)
i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ]
ii. Fastening Sequence [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ]
iii. Screw Torque must be confirmed to be 2.5 kg-cm.
Fig. 10-3
1
2
3
4
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10.4 Assemble PL Lens and fasten screw (Fig. 10-4)
10.5 Assemble Ring Zoom and fasten screw then assembly Ring Focus(Fig. 10-5)
Fig. 10-4 Fig. 10-5
10.6 Assemble CW Module and fasten screw (Fig. 10-6)
Fig. 10-6
10.7 Assemble BKT Link and Shield CW (Fig. 10-7)
Screw
Ring Zoom
Ring Focus
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Fig. 10-7
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10.8-1 Assemble Thermal pad and Hest-sink
10.8-2 Fasten “Assy spring screw” Sequence as blow (Fig.10-8) Pre-fastening Sequence: [ 1 ] - [ 2 ]
Fastening Sequence [ 2 ] - [ 1 ]
Screw Torque must be confirmed to be 6 kg-cm.
Fig. 10-8
10.9 Assemble Lamp Module and fasten screw (Fig. 10-9)
1
2
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Fig. 10-9
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3. Mechanical Assembly Concern
3.1. Ballast assembly and lamp wire alignment
3.2. Blower module assembly and blower wire alignment
3.3. OPT engine assembly and blower wire alignment
3.4. Power board assembly and power board wire alignment
3.5. Lamp box assembly
3.6. Power board shielding assembly and power board grounding wire alignment
3.7. Main board assembly and ballast wire alignment
3.8. Main board shielding assembly and wire alignment
a. Main board shielding assembly b. C/W FPC, C/W sensor wire and blower wire alignment c. Front IR wire alignment
3.9. Rear cover assembly and speaker wire alignment
3.10. Twin fans assembly and wire alignment.
3.11. IR board assembly
3.12. Upper case, inlet cover and outlet cover assembly
3.1. Ballast assembly and lamp wire alignment
To keep the wire into the rib
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3.2. Blower module assembly and blower wire alignment
To keep the wire into the rib.
To keep the wire under
To keep the wire into the rib.
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3.3. OPT engine assembly and blower wire alignment
3.4. Power board assembly and power board wire alignment
1. First screw constrain
3. Third screw constrain
2. Second screw constrain
To keep the blower wire under the heat sink of OPT engine.
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3.5. Lamp box assembly
Put ballast wire into this opening of power boar
d
Step 1
Step 2
Step 4 To plug in ballast
Step 3 To plug in thermal
To keep the hook of lower case into the lamp box
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3.6. Power board shielding assembly and power board grounding wire alignment
To be put hole to hold lower case boss and fix.
To be put hole to hold lower case boss and fix.
OK NG
To keep the FC’s mylar at left side of lamp box
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3.7. Main board assembly and ballast wire alignment
OK NG
1. First screw constrain
2. Second screw constrain
3. Third screw constrain
4. Four screw constrain
The fixed side of grounding
To keep the wire into the gap of lower case
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3.8. Main board shielding assembly and wire alignment
a. Main board shielding assembly
To take care, the main board shielding must keep into the gap between lamp
1. First screw constrain
2. Second screw constrain
3. Third screw constrain
5. Fifthly screw constrain
4. Fourth screw constrain
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b. C/W FC, C/W sensor wire & blower wire alignment
c. Front IR wire alignment
Step 1. To keep the IR wire into the saddle wire.
Step 2. To plug in the connector.
To keep the redundant wire above lamp box
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Step 3. To keep the IR wire under
Step 3. To keep the IR wire under
Step 4. To keep the IR wire into
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3.9. Rear cover assembly and speaker wire alignment
Blower wire
C/W FPC
C/W sensor wire
Front IR wire
Step 1. To plug in the connector
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Step 2 To keep the speaker wire under the power board shielding
Step 3. To keep the redundant wire to
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Step 4. To check the speaker wire is not
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3.10. Twin fans assembly and wire alignment.
Fan wire must keep this location. Don’t put wire on top of the fan.
Do not plug in or pull out the fan connector by holding the wire. Do not pinch the wire together when assembling.
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3.11. IR board assembly
Step 1
Step 2
Push
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3.12. Upper case, inlet cover and outlet cover assembly
The rib of side cover must keep into the constrain gap of upper case.
OK
NG
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4. Power Assembly Concern
a. The wire from power to ballast --
The connector near the core should be connected with the ballast.
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5. EMI Assembly Concern
Item Solution
1. Fix the cable at the binding core by this way
2. Add one spring
3. Add one spring
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Item Solution
4. Add two gasket
5. Add one gasket
gasket
gasket
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Disassembly/Assembly
Disassembly SOP
PJ513D Dismantle SOP
Step Description Parts
1
take off the cap
lens
cap lens
2
disassembly the
screw*2, and take
off the lamp door,
disassembly the
screw*1 and lamp
wire, take off the
lamp module.
screw*3,
lamp door,
lamp wire,
lamp module
3
disassembly the
screw*4
screw*4
4
take off the upper
case module
upper case
module
2
4
cap lens
upper case
1
3
Lamp wire
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5
take off the upper
case mylar, left and
right case module
from upper case
upper case
mylar,
left and right
case module
6
disassembly the
screw*4,take off
the Speaker wire
and rear case
screw*4,
Speaker wire,
rear case
7
disassembly the
double fan, and
take off the double
fan wire
double fan,
double fan
wire
8
disassembly the
screw*5, and take
off the M/B
shielding
screw*5,
M/B shielding
Double fan Wire
5
4
2
3
1
Speaker wire
rear case
4
3
2
1
left case
right case
mylar
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9
take off the C/W
FPC wire, blower
fan wire, C/W
sensor wire, Ballast
5-Pin wire, IR wire,
wire saddle*2
C/W FPC
wire,
blower fan
wire,
C/W sensor
wire,
Ballast 5-Pin
wire,
IR wire,
wire saddle*2
10 take off the M/B
M/B
11
disassembly the
screw*4,
disassembly the
grounding screw*1
and take off the
Power B/D SHD
screw*5,
Power B/D
SHD
C/W FPC wire
Blower fan wire
C/W sensor wire
Ballast 5-Pin wire
Wire saddle 2
IR wire
Wire saddle 1
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12
disassembly the
wire*2 and
screw*2, take off
the power BD and
ballast Mylar
wire*2
screw*2,
power BD,
ballast Mylar
13
disassembly the
screw*4, take off
the lamp box and
the blower fan
screw*4,
lamp box,
blower fan
14
disassembly the
screw*3, take off
the OPT eng and
IR wire.
screw*3,
OPT eng,
IR wire
15
take the Front case
module
Front case
module
2
1
4
3
2
1
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16
take off the Front
case mylar, IR
Sensor and IR
Sensor wire
module from Front
case
Front case
mylar,
IR Sensor,
IR Sensor wire
17
disassembly the
screw*3 and the
ballast BD, wire*3
screw*3,
ballast BD,
wire*3
18
take off the push
button and the
adjust foot,
disassembly the
screw*6 and clip*3,
the left is lower
case
push button,
adjust foot,
screw*6,
clip*3,
lower case
19
take off the
sponge,
disassembly the
screw*2 and DMD
HSINK
sponge,
screw*2,
DMD HSINK
Push button
Adjust foot
IR Sensor wire
IR Sensor
Mylar
1
2
3
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20
disassembly the
screw*2,take off
the CW shielding,
disassembly the
screw*1 and take
off the CW module
screw*3,
CW shielding,
CW module
21
Remove FOCUS
ring
FOCUS ring
22
disassembly the
screw*3, take off
the PL ass'y
screw*3,
PL ass'y
Focus ring
CW module
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23
disassembly the
screw*4, and take
off the Chip BD
module , take off
the Baffle DMD
screw*4,
Chip BD,
Baffle DMD
24
rotate the screw,
take off the DMD
IC, take off the
Thermal PAD
DMD IC,
Thermal PAD
25
disassembly ILL
MODULE( screw*2
),sponge, ASPH
lens
ILL MODULE,
screw*2,
sponge,
ASPH lens
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26
disassembly the
front clip and upper
clip, then take off
the LP module,
adjust screw*2
front clip,
upper clip,
LP module,
adjust screw*2
27
disassembly HSG
baffle and screw*1
from HSG
HSG baffle,
screw*1
front cli
p
upper clip
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6. Troubleshooting Flow Chart
1. System Trouble Shooting Flow Chart
No
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
System Trouble Shooting Flow Chart
LED On?
1. Check power code
2. Check lamp door.
3. Check Download SW.
4. Check DC Voltage 1.2V 1.8V 2.5V 3.3Von Main
board
5. Check power board and 14-pin power connector.
If Power On, Lamp On?
1. Check Main BD to Ballast signal wire.
2. Check thermal switch and wire
3. Check color wheel.
4. Check DC Voltage 12V on Main board
5. Check Ballast.
6. Check Power Board.
No Signal?
1. Check Input Cable
2. Check OSD Source set up
3. Check Main board
Power Auto Turn Off
1. Check OSD Lamp Hours
2. Check Lamp Door
3. Check Lamp still light or not?
4. Check Fan still spin or not?
5. Check Thermal status
IR Remote Control NG?
1. Check Remote module battery
2. Check Remote module
3. Check IR Receiver on Main board
4. Check IR Receiver on Input board
Pixel Fail?
1. Check DMD Chip
2. Check DMD Chip board
3. Check Main board
A
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No
Yes
1. Check Main board
2. Check color wheel and sensor board
3. Check DMD Chip board
4. Check DMD Chi
p
and socket
1. Check color wheel and sensor board
2. Check Main board
3. Check DMD Chip board
No
Yes
No
Yes
1. Check Main board
2. Check DMD Chip board
No
Yes
1. Check color wheel
2. Check sensor board color index signal
3. Check main board
No
Yes
1. Check DMD Chip holder
2. Check DMD Chip board
3. Check Main board
No
Yes
1. Check Main BD output to DMD Chip
BD Resistance soldering
2. Check Main BD output to DMD Chip
BD capacitor soldering
No
Yes
A
Image NG?
(Raindrops)
1. Check color wheel and Sensor board
2. Check DMD Chip and holder
3. Check Main BD XDRAM
4. Check Main BD DDP2230
Image NG?
(Blank)
Image NG?
(Screen flashing)
Image NG?
(Screen Dim-mish)
Image NG?
(Freezing)
Image NG?
(Missing column bar)
Image NG?
(Screen overlap)
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2. Error Message
Power Te mp Lamp Status Note
O
-
-
Stand-by
G
-
-
Powering up
G
-
-
Normal operation
O
-
-
Normal power-down cooling
O
-
-
First Lamp-Lit error cooling
Lamp Error Messages
O
-
R
Second Lamp-Lit error
-
-
R
Lamp error in normal operation
Thermal Error Messages
-
R
-
Fan 1 error (the actual fan speed is ±20% outside the
desired speed.)
Lamp Fan
-
R
R
Fan 2 error (the actual fan speed is ±20% outside the
desired speed.)
Ballast Fan
-
R
G
Fan 3 error (the actual fan speed is ±20% outside the
desired speed.)
Blower Fan
R
R
R
Thermal Sensor 1 open error (the remote diode has an
open-circuit condition.)
DMD sensor
R
R
G
Thermal Sensor 2 open error (the remote diode has an
open-circuit condition.)
G
R
R
Thermal Sensor 1 short error (the remote diode has an
short-circuit condition.)
DMD sensor
G
R
G
Thermal Sensor 2 short error (the remote diode has an
short-circuit condition.)
O
R
R
Temperature 1 error (over limited temperature) DMD sensor
O
R
G
Temperature 2 error (over limited temperature)
-
G
R
Fan IC #1 I2C Connection error GMT 793
Page 88
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ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
3. Power Trouble Shooting Guide
Power BD Check.
Proceed to “check
DC-DC OUTPUT"
Fuse Broken ?
Proceed to "Primary
Circuit Check".
Yes
No
No DC-DC
Output.
TOPSwitch
Broken ?
B+=385VDC ?
Replace new
TOPSwitch
Yes
Yes
No
No
Proceed to " Primary
Circuit Check"
Lacks of some
componets around
TOPSitch ?
Check Trace.
solder them.
Yes
No
Page 89
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ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
Check primary
circuit.
Check BD601
damages ?
Check Q601
damages ?
Fuse Broken ?
Inside diodes of
BD601 are
shorted. Replace
new bridge diode.
PinD & PinS of
Q601 are shorted.
Replace new
MOSFET.
Proceed to "Check
IC601".
Proceed to "Check
IC601".
Yes
Yes
No
No
Yes
No
Check IC601.
Output Pin shorted to
GND ? (Pin8)
Check 15VPFC
Votage.
Replace with new
IC L6561D and
D611, D612, and
D613
Check Pin8 if
shorted to GND.
Yes
No
Page 90
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ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
4. Optical & Optical Engine Trouble Shooting Guide
4-1 Optical Trouble Shooting Guide
No. Item Trouble Shooting Guide
1 Brightness 1. Change lamp 2 Uniformity 1. Change lamp
3 FOFO Contrast
1. Check ADC calibration
2. Check user’s menu brightness & contrast are default
3. Clean DMD
4. Clean PL
5. Check ILL stop assy
4 ANSI Contrast
1. Clean PL
2. Clean DMD
3. Change PL
5 Color
1. Check color wheel delay
2. Check CW 50% point. Replace CW if necessary
6 Color Uniformity 1. Change lamp
7 Blue Edge
1. Refer to Item#2-1 (attached below)
2. Change CM
3. Change SUB HSG
8 Blue/Purple Border
1. Refer to Item#2-1(attached below)
2. Change CM
3. Change SUB HSG
9 Focus
1. Change Projection Lens
2. Check PL datum and DMD parallel
10 Dust Clean DMD
11
Horizontal/Vertical Strips
1. Check connector between chipBD and MainBD
2. Re-install DMD with chipBD
3. Check if any pin of C-Spring is missing, damaged or dirty
4. Change new ChipBD/C-Spring
5. Change new DMD
12 Pixel Fail Change new DMD
Page 91
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4-2 Engine Assembly Trouble Shooting Guide
Blue Edge
1.chk lens housing / DM D housing Assembly
2.chk light pipe assembly
3.chk C/M assem bly 4,change light pipe clip
5.change light pipe
Dust
Start
Pixel Failure
1.clean DM D c hip
2.clean C/M
change projection
lens
Focus NG
Power On
OK
Image Q uality
EE
Perform ance
Optical
Perform ance
OK
OK
NG
NG
1.chk CW
2.chk DMD Chip/b
3.chk Main/b
No
No
No
Yes
1.change DMD
2.change DMD /b
3.clean elastom er
Yes
Yes
Yes
light leakage
No
1.chk DMD baffle
2.chk C/M
Yes
NG
System Trouble
shooting
Guide
Brightness
1.Reset Factory mode, chk DC offset/Gain setup
2.chk DMD chip/b
3.clean projection lens
4.clean C/M
5.clean optica l parts
Yes
NG
Uniform ity
Contrast
Color
Color
Uniform ity
1.Reset Factory mode, chk DC offset/Gain setup
2.chk DMD baffle
3.change projection lens
Yes
1.Reset Factory mode, chk CW de lay
2.change CW
3.change projection lens
Yes
1.chk C/M
2.chk DMD
1.chk C/M
2.chk projection lens
Yes
No
Yes
No
No
No
Or check DMD chip socket
Page 92
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4-3 “Blue Edge” Trouble Shooting:
I. Re-adjust “Overfill” first.
For Overfill Re-adjustment:
i. Those 2 Adjustment Screws must be released for around 2 mm first. ii. Alignment Sequence:
a.To adjust “Horizontal Adjustment Screw” firstly, then “Vertical Adjustment Screw¡¨.
b. Refer to Figure 1-1..
Fig. 1-1
II. Re-assemble LP module—include LP, LP Baffle, LP clip.
(2) Overfill Vertical Adjustment Screw
(1) Overfill Horizontal Adjustment Screw
Page 93
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7. Block Diagram
Hardware Architecture
The Projector consists of the Source board, Main board, Keypad board, Fan board, EMI board,
PFC board, Ballast board, Door interlock switch, Color wheel index sensor board, and the
Thermal break sensor board. Please see Figure 1.
Source Board consists of audio phone jack, video RCA jack, S-video mini-DIN head, and USB
head. Main Board consists of RGB A/D conversion, Video decoder, DLP ASIC, Flash and RAM,
Motor driver, DMD Reset driver DAD2000, and IR receiver. Keypad Board consists of 8 keypads
and 3 twice-color LEDs. Fan Board consists of DC/DC converter, Thermal Break circuit, Blower
Fan driver circuit, Rear Fan driver circuit, and the temperature sensing circuit. Power supply
circuit consists of AC line EMI filter, Power Factor Correction circuit. Ballast Board consists of
Lamp synchronization circuit, Lamp lit feedback circuit, and Lamp power control circuit.
Hardware Ar chitecture
Keypad Circuit
Input Source
Circuit
EMI
Filter
Main Operation Circuit
(DLP Image Processor
DDP2230)
(Video decoder TVP5147)
(DMD Reset driver DAD2000)
(A/D 9883)
(RAMBUS XDRAM)
Ballast
Module
Fan Driver
Circuit
PFC Circuit
Door
interlock
switch
From AC
socket
To Lamp
Thermal break
sensor Circuit
CW
Index
sensor
Lamp
Door
switch
Page 94
ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
8. Schematic Diagrams
AD_HS
GGE[7:0]
AD_CLK
AD_SOG
AD_VS
PWRGOOD
VSYNC_I
PC-BIN
PC-GIN
PC-RIN
POSENSE
VSYNC_I
HSYNC_I
HSYNC_I
CVBS
CHROMA LUMA
USB_D- USB_D-
USB_D+ USB_D+
UART0_CTSZ UART0_CTSZ UART0_RXD UART0_RXD UART0_RTSZ UART0_RTSZ UART0_TXD UART0_TXD
PWR_DOWNPWR_DOWN
LAMPEN LAMPEN
LAMP_RXD LAMP_RXD
LAMPLIT LAMPLIT
IRRCVR IRRC VR
XDR_RQ_CTMN
XDR_RQ_CTMP
CW_PWM CWINDEXA
SSP0_CLK
SSP0_CLK
SSP0_CLK
SSP0_CLK
SSP0_CSZ0SSP0_CSZ0
SSP0_CSZ1SSP0_CSZ1
SSP0CSZ2
SSP0_CSZ2
POSENSE
PMD_INTZ
PMD_INTZ
SSP0_RXD
SSP0_RXD SSP0_TXD
SSP0_TXD
SSP0_TXD
SSP0_TXD
SSP0_RXD
MTR_ARSTZ
MTR_ARSTZ
PWRGOOD
PWRGOOD
OCLKA
OCLKA
MBRST[15:0]
FAN2_B FAN2_E
FAN_SW
SSP0_RXD
POSENSE
EXT_ARSTZ
EXT_ARSTZ
EXT_ARSTZ
AD_COAST
GRE[7:0]
AD_CLAMP
VD_CLK
VD_YUV[9:0]
GBE[7:0]
AUDIO_MUT
AUDIO_VOL
AUDIO_SW
PWM_AUDIO1 PWM_AUDIO2 PWM_AUDIO3
P3P3VS
P5V
P5VS
P12V
A1P2VIO
V33
V33
VCC2 VCC2
P3P3V
P5V
P12V
P3P3VS
P5V
P5V
P5V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P5V
P5VS
P5V
P1P8V
P1P8V
P2P5V
P2P5V
P2P5V
P12V
P12V
P12V
P3P3V
P1P8V
P1P8V
P1P2V A1P2VIO
A1P8V
A1P8V
P1P2V
A1P2V
A1P2V
P5V
P3P3V
P3P3VS
P3P3V
SDA6,7,9,11,17
SCL6,7,9,11,17
EXT_ARSTZ6,9,14,15
SCL6,7,9,11,17
SDA6,7,9,11,17
SDA6,7,9,11,17
SCL6,7,9,11,17
SDA 6,7,9,11,17 SDA6,7,9,11,17
SCL6,7,9,11,17
EXT_ARSTZ6,9,14,15
SCL 6,7,9,11,17
12_DAD1000
12_DAD1000
P3P3V
SSP0_CSZ0
SSP0_CLK
SSP0_TXD
EXT_ARSTZ
P12V
VCC2
GND
MBRST[15:0]
SSP0_RXD
01_D-SUB_I/O
01_D-SUB_I/O
PC-RIN PC-GIN PC-BIN
GND
VSYNC_I
HSYNC_I
P5V
P3P3V
PWR_DOWN
07_DDP2230_ARM_CONTROL
07_DDP2230_ARM_CONTROL
SSP0_CSZ2
SSP0_CSZ1
SSP0_CSZ0
SSP0_CLK
SSP0_TXD
SSP0_RXD
USB_D+ USB_D-
EXT_ARSTZ
SDA SCL
PWRGOOD
POSENSE
MTR_ARSTZ
PMD_INTZ
P5V
LAMPLIT
LAMPEN
CW_PWM
GND
CWINDEXA
LAMP_RXD
IRRCVR
AUDIO_VOL
AUDIO_MUT
PWR_DOWN
PWM_AUDIO2
PWM_AUDIO1
P5VS
P3P3VS
P3P3V
UART0_RXD
UART0_TXD
FAN_SW
AUDIO_SW
UART0_CTSZ
UART0_RTSZ
PWM_AUDIO3
06_MEMORY_IN
06_MEMORY_IN
P3P3V
GND
POSENSE
AD_COAST
AD_CLAMP
VD_YUV[9:0]
VSYNC_I
HSYNC_I
VD_CLK
GBE[7:0]
GGE[7:0]
GRE[7:0]
AD_CLK AD_HS AD_VS
AD_SOG
02_INPUT
02_INPUT
CVBS
LUMA
CHROMA
P5V
GND
USB_D+
USB_D-P3P3VS
UART0_CTSZ
UART0_RTSZ
UART0_RXD
UART0_TXD
AUDIO_MUT AUDIO_VOL
AUDIO_SW
PWM_AUDIO1 PWM_AUDIO2 PWM_AUDIO3
P3P3V
08_DDP2230_PWR_DEBUG
08_DDP2230_PWR_DEBUG
P3P3V
P1P8V
A1P2VIO
P1P2V
GNDPWRGOOD
A1P2V
03_POWER
03_POWER
GND
P5VS
P3P3VS
PWR_DOWN
P12V
FAN2_E
FAN2_B
LAMPEN
LAMP_RXD
LAMPLIT
P5V
IRRCVR
15_FAN
15_FAN
SCL
SDA
P12V
GND
P3P3V
P5V
FAN_SW
FAN2_E
FAN2_B
09_CLOCK
09_CLOCK
SCL
SDA
XDR_RQ_CTMP XDR_RQ_CTMN
P3P3V
GND
P2P5V
A1P8V
OCLKA
11_PMD1000
11_PMD1000
P12V
P1P2V
P2P5V
P3P3V
P5V
A1P8V
A1P2V
GND
P1P8V
PWRGOOD
POSENSE
SSP0_TXD
SSP0_RXD
SSP0_CLK
SSP0_CSZ2
MTR_ARSTZ PMD_INTZ
13_DMD_INTERFACE
13_DMD_INTERFACE
GND
MBRST[15:0]
SSP0_RXD
SSP0_CLK
SSP0_TXD
VCC2
EXT_ARSTZ SSP0_CSZ1
P3P3V
04_DECODER
04_DECODER
CHROMA LUMA
CVBS
GND
EXT_ARSTZ
SDA
VD_CLK
SCL
VD_YUV[9:0]
P1P8V
V33
P3P3V
P2P5V
14_CWMOTOR
14_CWMOTOR
OCLKA
CW_PWM CWINDEXA
GND
P12V
P3P3V
P5V
05_ADC
05_ADC
AD_CLAMP AD_COAST
GRE[7:0]
GGE[7:0]
GBE[7:0]
AD_CLK
AD_VS
PC-RIN PC-GIN PC-BIN
HSYNC_I VSYNC_I
SDA SCL
AD_HS
AD_SOG
P5V
GND
V33
P3P3V
10_XDRAM
10_XDRAM
XDR_RQ_CTMP XDR_RQ_CTMN
GND
A1P2VIO
P1P8V
Model
Title
Date Rev:
ViewSonic Corporation
MAIN BOARD
91
Page 95
PC-RIN
PC-GIN
PC-BIN
PC_VSYNC PC_HSYNC
GSDA
PC-5VIN0
PC-RIN-B
GSCL
PC-BIN-B
PC-GIN-B
PC_HSYNC
PC_VSYNC
BLUE-GND0
GREEN-GND0
RED-GND0
PWR_DOWN_A
PWR_DOWN_A
PC_HSYNC
PC_VSYNC
PWR_DOWN
P5V
RGBO_B
RGBO_R
RGBO_G
VSYNC_O
HSYNC_O
PC-RIN_B
PC-GIN_B
PC-BIN_B
PC-RIN 7
PC-GIN 7
PC-BIN 7
GND2,13,14,15,16,17
P5V4,5,6,7,9,13,16,17
VSYNC_I 7,8
HSYNC_I 7,8
P5V 4,5,6,7,9,13,16,17
PWR_DOWN 9
GND
4,5,6,7,8,9,10,11,12,13,14,15,16,17
P5V 4,5,6,7,9,13,16,17
P5V 4,5,6,7,9,13,16,17
P3P3V
DDCP5V
P5V
P5V
DDCP5V
P5V
P5V
DDCP5V
DDCP5V
P3P3V
P5V
P5V
P5V
P5V
P3P3V
GSDA
GSCL
GSDA
GSCL
PC_VSYNC
PC_HSYNC
PC_VSYNC PC_HSYNC
RGBO_R
RGBO_G
RGBO_B
PC-RIN_B
PC-GIN_B
PC-BIN_B
PC_VSYNC
PC_HSYNC
RGBO_B
RGBO_R
RGBO_G
PC-RIN_B
PC-GIN_B
PC-BIN_B
RGB D-sub input ciriuit
RGB D-sub output ciriuit
R6
4.7K J
DB5
TZMC6V2
A K
TP1
D8
TZMC6V2
A K
CH1
150P J
RB6
47 J
CB1
0.1U K
TP6
DB3
BAV99
A
J
K
R2
47 J
TPB3
C1
0.1U K
DN2
BAV99
A
J
K
QC1
2N3904S
B
E C
D10
TZMC6V2
A K
RB1
75 J
TP10
TPB4
R10 2K J
J1
2K20072A15
1 7 2 8 3 9 4 10 5
11
12
13
14
15
6
G1G2
CB3 0.1U K
C2
0.1U K
D11 LL4148
A K
TPB2
DN1
BAV99
A
J
K
RB2
75 J
RB5
4.7K J
TP4
CV1
470P K
R5
4.7K J
RB4
10
D2 LL4148
AK
R11 47 J
TPB5
D3
LL4148
AK
UB1
ISL59837IAZ-T13
RIN
1
GIN
2
BIN
3
REF
4
VEE
5
GND
6
VEEOUT
7
DGND
8
ROUT
16
GOUT
15
BOUT
14
VCC
13
EN
12
VCC
11
PD
10
DVCC
9
U1
74AHCT1G14GV
2 4
53
1
CB4
0.1U K
TPB6
TP3
R1
4.7K J
D6
TZMC6V2
A K
RB7
270 J
LC1
Z80
CB10
0.1U K
UB4 74HCT1G125GW
2 4
1
53
DN3
BAV99
A
J
K
TP9
D4 LL4148
A K
D1 LL4148
AK
RB3
75 J
TPB1
TP7
U3
74AHCT1G14GV
2 4
53
1
R12 2K J
LC2
Z80
JB1
2K20072015
1
7
2
8
3
9
4
10
5
11
12
13
14
15
6
G1 G2
U2
AT24C02N-10SU-1.8
A0
1
A1
2
A2
3
GND
4
VCC
8
WP
7
SCL
6
SDA
5
CB2
0.1U K
C3
0.1U K
TP5
R7
4.7K J
R3
1K J
DB1
BAV99
A
J
K
RB21
1.2K
TP2
R4 2K J
CA1
0.1U K
RB9
270 J
LC3
Z80
D7
TZMC6V2
A K
CB5
0.1U K
RB8
47 J
D5 LL4148
A K
R9
1K J
RB22
1.2K
TP8
R8
47 J
DB4
TZMC6V2
A K
DB2
BAV99
A
J
K
U4
74AHC1G14GV
24
53
1
D9
TZMC6V2
A K
UB3 74HCT1G125GW
2 4
1
53
ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
92
Page 96
CVBSCOMPOSIT1
USB_D­USB_D+
RTSZ_A
RX.DL_A
TX.DLTX.DL_A
RX.DL
RTSZ
CTSZ
C1_B
C2_A
TX.DL
C1_A
RX.DL
232V-
C2_B
CTSZ_A
CHROMA
LUMA
PWM_AUDIO3
AUDIO_A PW M_AUDIO1
PWM_AUDIO2
SPEAK-
SPEAK+MUT
VOL
AUDIO
CVBS 6
GND 3,5,6,7,8,9,10,11,12,13,14,15,16,17
P5V 3,5,6,7,9,13,16,17
USB_D+ 9
USB_D- 9
GND3,5,6,7,8,9,10,11,12,13,14,15,16,17
P3P3VS 5 ,9
UART0_CTSZ 9
UART0_RTSZ 9
UART0_RXD 9 UART0_TXD 9
CHROMA 6
LUMA 6
PWM_AUDIO3 9
AUDIO_SW9
P3P3V 3 ,6,7,8,9, 10,11,1
PWM_AUDIO1 9
PWM_AUDIO2 9
P5V3,5,6,7,9,13,16,17
AUDIO_MUT9AUDIO_VOL9
P5V
P3P3VS
P5V
P5V
P3P3V
P3P3V
P5V P5V
P5V
RTSZ
CTSZ
232V-
V+
TX.DL
RX.DL
RTSZ
CTSZ
TX.DL
RX.DL
232V-
V+
232V-
V+
AUDIO
AUDIO_A
AUDIO_A
VOL MUT
SPEAK+
SPEAK-
MUT
VOL
SPEAK+ SPEAK-
AUDIO
Video input
These parts of this portion should be connected closely.
USB input
RS232 circuit
Audio input terminal
Audio circuit
RB10 1K J
LC8 Z80
LC9 Z80
LC10 Z80
TPC3
CC2 22U M
CC3
0.33U Z
TP29
ZD2
TZMC6V2
A K
TPC2
RC5
470
R187 0 J
RC11 1K J
ZD7
TZMC6V2
AK
CC6 0.1U K
CC11 22U M
CR4
0.1U K
TP11
RC1
470
RC4
4.7K J
J4
2B10190051
1
1
2
2
DN4 BAV99
A
J
K
RC13 150
DN7
BAV99
A
J
K
L2 Z42
RC9
220 J
ZD8 TZMC6V2
A K
DN13
BAV99
A
J
K
CR5
0.1U K
CC8 0.1U K
L3 Z42 RC7
470
ADG779
U6
S1
4
S2
6
IN
1
GND
3
Dout
5
VDD
2
DN8
BAV99
A
J
K
QC3 2N3904S
B
E C
RA6
1.8K
TP177
LC4
Z42
TP15
TP23
CC1
0.1U K
CC7
47P J
50V
CR2
0.1U K
RC6
5.9K F
RC15 150
TP18
TP24
TP178
L1 Z42
RA5
OPEN
CC13
22U M
CC9 100P K
DN14
BAV99
A
J
K
RC3
22
LC6 Z80
RC8
5.9K F
ZD3
TZMC6V2
AK
CR3
0.1U K
J9
2BC0010031
VCC
1
DATA-
2
DATA+
3
GND
4
CASE
G2
CASE
G1
GND
5
TP25
CC12
22U M
J3
2B14016041
C
4
.
2
G2
G2
.
1
Y
3
G1
G1
G3
G3
G4
G4
G5
G5
C4
0.1U K
CA2 0.1U K
TP14
J2
2KD2094102
1 2
G1
G2
RC10
220 J
D12
TZMC6V2
A K
CR1 10U Z
ZD4 TZMC6V2
A K
RC14 1K J
CC10 100P K
LC5 Z80
RA1 OPEN
RA7
OPEN
CC5
22U M
U5
TDA8551T
UP/DOWN
1
MODE
2
SVR
3
IN
4
OUT+
8
GND
7
Vp
6
OUT-
5
TP16
TP13
TP34
ZD5
TZMC6V2
AK
J7
2B14015001
G1
G1
G2
G2
1
1
2
2
3
3
4
4
5
5
66778
8
G3
G3
QC5 2N3904S
B
E C
RC12 1K J
RA3
4.7K J
D13
TZMC6V2
A K
DN6 BAV99
A
J
K
TP12
LC7 Z80
TP30
TP17
CC4
22U M
RC2
22
RA2 OPEN
UC1
ICL3232ECBNZ
C1+
1
V+
2
C1-
3
C2+
4
C2-
5
V-
6
T2OUT
7
R2IN8R2OUT
9
T2IN
10
T1IN
11
R1OUT
12
R1IN
13
T1OUT
14
GND
15
VCC
16
DN5 BAV99
A
J
K
ZD1
TZMC6V2
AK
J5
2B10254071
3
2
1
TPC1
ZD6
TZMC6V2
A K
RA4
4.7K J
QC4 2N3904S
B
E C
R186 0 J
QC2 2N3904S
B
E C
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P12V_IN
IR1
IR2
IRVCC
GND 3,4,6,7,8,9,10,11,12,13,14,15,16,17
P5VS9 P3P3VS 4 ,9
PWR_DOWN 9
P12V13,14,16,17
FAN2_E 17
FAN2_B17
LAMPEN 9
GND3,4,6,7,8,9,10,11,12,13,14,15,16,17
LAMP_RXD 9
LAMPLIT 9
P5V 3,4,6,7,9,13,16,17
IRRCVR 9
P5VS
P5VS P3P3VS
P12V
P5V
P3P3VS
P5VS
P5VS
P5VS
P5VS
POWER FROM DC/DC BOARD
3.3V POWER
Lamp circuit
IR circuit
C5
0.1U K
R16 10K J
TP179
C176
0.1U Z
L4
Z120
TP80
L18
Z30
C6
4.7U Z
Q1
2N3904S
B
E C
U17
G960T63UF
GND
1
VOUT
2
VIN
3
OUT
4
TP31
C177
0.1U Z
R13
10K J
TP48
TP27
TP182
TP46
TP26
C172
4.7U M
L15
Z30
TP32
L14
Z30
TP180
C179
10U Z
TP33
R19 510 J
C171
0.1U Z
L5
Z120
R17 10K J
TP49
RA8
2K
R15
270 J
L19
Z30
U7
74AHC1G08GW
1
2
3
4
5
C175
4.7U M
TP21
TP20
TP28
L17
Z30
C173 22U 25V
TP47
R184
1M
R18
100 J
U8
TSOP14838
VOUT1GND2VCC
3
TP181
L16
Z30
J10
2K71072207
1
1
3
3
5
5
7
7
9
9
11
11
2
2
4
4
6
6
8
8
10
10
12
12
131314
14
+
C178
<Spec>
100U 16V
12
J6
2KL2021005
1
1
2
2
3
3
4
4
5
5
G1
G1
G2
G2
TP22
TP45
R203
0
TP183
R14
100
C174
22U 25V
TP50
TP19
J8
2KL2021003
1
1
2
2
3
3
G1
G1
G2
G2
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D
CHROMA CHROMA_ILUMACVBS CVBS_I
VCLK
CHROMA_I
Cr_I_A
SDA
CVBS_A
Y_I_A
CHROMA_A
LUMA_A
EXT_ARSTZ
LUMA_I
VCLK_A
SCL
CVBS_I
Cb_I_A
LUMA_I
VD_YUV1 VD_YUV2
VD_YUV5 VD_YUV6
VD_YUV3
VD_YUV7
VD_YUV4
VD_YUV0
VD_YUV[9:0]
VD_YUV8 VD_YUV9
CHROMA4LUMA4CVBS
GND3,4,5,7,8,9,10,11,12,13,14,15,16,17
EXT_ARSTZ9
SDA7,9,11,17
VD_CLK 8
SCL9
P1P8V 10,12,13
V33 7
P3P3V3,7,8,9,10,11,13,14,15,16,17
P2P5V 11,13
VD_YUV[9:0] 8
VTERM
P2P5V
V33
VTERM
V33_A
V33
P1P8V
P1P8V
P1P8V
P1P8V
P1P8V
P1P8V
V33 V33_A
P3P3V
V33_A
V33
CHROMA_ILUMA_ICVBS_I
CHROMA_I
CVBS_I
LUMA_I
2.5V TO 1.8V
Analog VDD 3.3V
L9
1.8U K
C37
0.1U K
C21 22U K
R25
10K J
C8 0.1U K
TP38
C32
0.1U K
C29
0.1U K R27 75 J
RB11 100K
C13 0.1U K
C9
0.1U K
C24
0.22U K
C44 5.6P C
R29 75 J
C38
0.1U K
TP37
C39
0.1U K
C20
0.1U K
L10
1.8U K
C11 0.1U K
C28
0.1U K
TP36
R20
4.7K J
TP35
C40
0.1U K
C46 220P J
C10 0.1U K
C22 10U Z
Y1
14.31818MHZ
C36
0.1U K
L11
1.8U K
R24
4.7K J
C16 0.1U K
L8
Z120
C25
0.1U K
C41
0.1U K
C47 220P J
U10 AME8815AEGT180Z
GND
2
VOUT
3
VIN
1
TAB
G1
R21
4.7K J
C35
0.1U K
C45 5.6P C
C14
0.1U K
C18 27P J
C48 220P J
L7
Z120
R28 75 J
C43 5.6P C
C42
0.1U K
C15
0.1U K
C34
0.1U K
C19 27P J
C49
220P J
R22
10K J
C27
0.1U K
C30
0.1U K
16V
L6
Z120
R23
47 J
C26
22U K
C33
0.1U K
C50 220P J
C12
0.1U K
R26
2.2K
C17 10P J
C51
220P J
C7 0.1U K
C31
0.1U K
TVP5147PFP
C_1/GPIO1
69
C_2/GPIO2
66
C_0/GPIO0
70
VI_1_C
2
VI_1_B
1
VI_1_A
80
DATACLK
40
AVID/GPIO
36
DVDD41
41
FID/GPIO
71
IOGND49
49
GPIO
35
IOVDD38
38
A18VDD
25
DGND42
42
AGND
26
IOVDD61
61
CH1_A33VDD
4
HS/CS/GPIO
72
Y9
43
Y8
44
DVDD67
67
Y7
45
CH2_A33VDD
5
Y6
46
CH1_A18GND
79
Y5
47
Y4
50
VS/VBLK/GPIO
73
Y3
51
DVDD31
31
NC22
22
RESETB
34
PLL_A18VDD
76
Y2
52
NC21
21
IOGND39
39
Y1
53
NC20
20
Y0
54
CH2_A18GND
10
SDA
29
IOGND62
62
XTAL2
75
XTAL1
74
DGND68
68
DGND32
32
NC19
19
A18VDD_REF
12
VI_4_A
23
A18GND
24
NC15
15
DVDD55
55
NC14
14
SCL
28
PWDN
33
VI_3_C
18
CH1_A33GND
3
VI_3_B
17
VI_3_A
16
A18GND_REF
13
CH2_A33GND
6
DGND27
27
GLCO/I2CA
37
PLL_A18GND
77
IOVDD48
48
VI_2_C
9
CH1_A18VDD
78
DGND56
56
VI_2_B
8
C_9/GPIO9
57
VI_2_A
7
C_8/GPIO8
58
INTREQ
30
C_6/GPIO6
60
C_4/GPIO4
64
C_7/GPIO7
59
CH2_A18VDD
11
C_5/GPIO5
63
C_3/GPIO3
65
C23
0.1U K
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GRE2GR2 GRE3GR3
GR1 GRE1
GR0 GRE0
GRE7GR7
GR5 GRE5 GR6 GRE6
GBE7GB7
GBE6GB6
GB4 GBE4 GB5 GBE5
GRE4GR4
AD_VS
AD_SOG
AD_HS
GV_V
GFB_K GH_S
GB0 GBE0
GBE1GB1
GB3 GBE3
GB2 GBE2
GG0 GGE0 GG1 GGE1 GG2 GGE2
GGE4GG4
GG3 GGE3
GG5 GGE5
GGE7GG7
GG6 GGE6
SDA
PC-BIN
PC-GIN
PC-RIN
HSYNC_I
GVMID
AVDD
AVDD
GBE[7:0]
GGE[7:0]
GBIN_A
SCL
GRIN_A
GRE[7:0]
AD_CLAMP
AD_COAST
GRIN
GGIN_A GGIN
GBIN
AVDD
VSYNC_I
GVREF
AVDD
AVDD
AD_CLKGCL_K
SOGIN
AD_CLAMP8
AD_COAST8
GRE[7:0] 8
GGE[7:0] 8
GBE[7:0] 8
AD_CLK 8
AD_VS 8
PC-RIN3
PC-GIN3
PC-BIN3
HSYNC_I3
VSYNC_I3
SDA6,9,11,17
SCL9
AD_HS 8 AD_SOG 8
P5V3,4,5,6,9,13,16,17
GND 3,4,5,6,8,9,10,11,12,13,14,15,16,17
V336
P3P3V3,6,8,9,10,11,13,14,15,16,17
AVDD P5V
PVDD
AVDD
AVDD
AVDD
AVDD
PVDD
V33
V33
V33
V33
AVDD
AVDD
AVDD
P3P3V
V33
P3P3V
PVDD
SOGIN
PC-GIN3
SOGIN
L12
Z120
C65 1000P K
50V
C74
0.1U Z
C52
OPEN
R38
47 J
R31
47 J
CA3 0.047U K
R35
75 J
C71
0.1U Z
C75
0.1U Z
C56
0.1U Z
R39
47 J
C70 10P J
C72
10U Z
C83
0.1U Z
C53 OPEN
U12
G960T63UF
GND
1
VOUT
2
VIN
3
OUT
4
C82
10U Z
R37
1.5K
R32
47 J
C57
0.1U Z
C68
0.1U K
R36
75 J
C84
0.1U Z
R40
47 J
C69 10P J
R30 OPEN
C58
0.1U Z
C78
0.1U Z
R33
47 J
L13
Z120
C85
0.1U Z
C63 0.047U K
R41
47 J
C59
0.1U Z
C73
0.1U Z
C6410P J
C6710P J
C77
0.1U Z
C80
0.1U Z
C60
0.1U Z
C81
0.1U Z
C66 0.047U K
U11
MST9883C-LF-110
GND
1
G/Y[7]
2
G/Y[6]
3
G/Y[5]
4
G/Y[4]
5
G/Y[3]
6
G/Y[2]
7
G/Y[1]
8
G/Y[0]
9
GND
10
VDD
11
B/Cb[7]
12
B/Cb[6]
13
B/Cb[5]
14
B/Cb[4]
15
B/Cb[3]
16
B/Cb[2]
17
B/Cb[1]
18
B/Cb[0]
19
GND
20
GND
21
VDD22VDD
23
GND24GND
25
PVDD
26
PVVD
27
GND
28
COAST
29
HSYNC
30
VSYNC
31
GND
32
FILT
33
PVDD34PVDD
35
GND
36
MIDSCV
37
CLAMP
38
AVDD
39
GND
40
GND
41
AVDD
42
BIN/Pb
43
GND
44
AVDD
45
AVDD
46
GND
47
GIN/Y
48
SOGIN
49
GND
50
AVDD
51
AVDD
52
GND
53
RIN/Pr
54
A0
55
SCL
56
SDA
57
VREF
58
AVDD
59
GND
60
GND61AVDD62GND63VSOUT64SOGOUT65HSOUT66DCK67GND68VDD69R/Cr[7]70R/Cr[6]71R/Cr[5]72R/Cr[4]73R/Cr[3]74R/Cr[2]75R/Cr[1]76R/Cr[0]77VDD78VDD79GND
80
C76
0.1U Z
C54
0.1U Z
R34
75 J
C6210P J
C79
0.1U Z
C61
0.1U K
C55
0.1U Z
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PMDAT_15 PMDAT_14 PMDAT_13 PMDAT_12 PMDAT_11 PMDAT_10
PMDAT_9 PMDAT_8 PMDAT_7 PMDAT_6 PMDAT_5 PMDAT_4 PMDAT_3 PMDAT_2 PMDAT_1 PMDAT_0
PM_WEZ PM_OEZ
PMDAT_[15:0]
PMADR_15 PMADR_14 PMADR_13 PMADR_12 PMADR_11 PMADR_10
PMADR_9 PMADR_8 PMADR_7 PMADR_6 PMADR_5 PMADR_4 PMADR_3 PMADR_2
PMADR_22 PMADR_21 PMADR_20 PMADR_19 PMADR_18 PMADR_17 PMADR_16
PMADR_1
PMADR_15 PMADR_14 PMADR_13 PMADR_12 PMADR_11 PMADR_10 PMADR_9 PMADR_8 PMADR_7 PMADR_6 PMADR_5 PMADR_4 PMADR_3 PMADR_2
PMADR_23 PMADR_22 PMADR_21 PMADR_20 PMADR_19 PMADR_18 PMADR_17 PMADR_16
PM_OESZ
FLASH_CSSZ
FLASH_RSTZ
PM_WESZ
PMADR_[1:23]
PM_OESZ
PM_WESZ
FLASH_CSZ
HSYNC_I
GGE7
GBE2
GBE6 GBE5 GBE4
GBE7
GBE1 GBE0
GGE4
GGE5
GBE3
GGE1 GGE0
GGE3
GRE3
GGE2
GRE7 GRE6
GRE1 GRE0
GRE2
GRE4
GGE6
GRE5
VSYNC_I
AD_CLAMP
AD_COAST
VD_YUV0
AD_SOG
VD_YUV9 VD_YUV8 VD_YUV7 VD_YUV6 VD_YUV5 VD_YUV4 VD_YUV3 VD_YUV2
AD_HS
AD_VS
AD_CLK
PMADR_23 PMADR_22 PMADR_21
PMADR_14 PMADR_13 PMADR_12 PMADR_11 PMADR_10
PMADR_9 PMADR_8 PMADR_7 PMADR_6 PMADR_5 PMADR_4 PMADR_3 PMADR_2 PMADR_1
PMDAT_13 PMDAT_12 PMDAT_11 PMDAT_10 PMDAT_9 PMDAT_8 PMDAT_7 PMDAT_6 PMDAT_5 PMDAT_4 PMDAT_3 PMDAT_2 PMDAT_1 PMDAT_0
PMDAT_15 PMDAT_14
PMADR_0
PMADR_0
PMADR_1
PMADR_14 PMADR_13 PMADR_12 PMADR_11 PMADR_10 PMADR_9 PMADR_8 PMADR_7 PMADR_6 PMADR_5 PMADR_4 PMADR_3 PMADR_2 PMADR_1
PMADR_[0:14]
SDRAM_CLKS SDRAM_CKES
SDRAM_CLK SDRAM_CKE
SDRAM_RASZ SDRAM_CASZ
SDRAM_DQM_1 SDRAM_DQM_0
SDRAM_CSZ
SDRAM_CASSZ SDRAM_RASSZ
SDRAM_DQMS_1 SDRAM_DQMS_0
SDRAM_CSSZ PM_WESZ
PMDAT_[15:0]
PMDAT_[15:0]
PMDAT_13 PMDAT_12 PMDAT_11 PMDAT_10 PMDAT_9 PMDAT_8 PMDAT_7 PMDAT_6 PMDAT_5 PMDAT_4 PMDAT_3 PMDAT_2 PMDAT_1 PMDAT_0
PMDAT_15 PMDAT_14
VD_YUV1
P3P3V 3,6,7,9 ,10,11,13 ,14,15,16,17
GND 3,4,5,6,7,9,10,11,12,13,14,15,16,17
POSENSE13
AD_COAST7 AD_CLAMP7
VD_YUV[9:0]6
VSYNC_I3 HSYNC_I3
VD_CLK6
GBE[7:0]7
GGE[7:0]7
GRE[7:0]7
AD_CLK7
AD_HS7
AD_VS7
AD_SOG7
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
P3P3V
FLASH_RSTZ
PM_WESZ PM_OESZ
FLASH_RSTZ
PM_WESZ
PM_OESZ
FLASH_CSSZ
FLASH_CSSZ
PMDAT_[15:0]
PMDAT_[15:0]
SDRAM_DQMS_1 SDRAM_DQMS_0
SDRAM_RASSZ SDRAM_CASSZ
SDRAM_CLKS SDRAM_CKES
SDRAM_CSSZ
SDRAM_CLKS SDRAM_CKES
SDRAM_CASSZ SDRAM_RASSZ
SDRAM_DQMS_1 SDRAM_DQMS_0
SDRAM_CSSZ
PM_WESZ
For SDRAM VDD
For SDRAM VDDQ
NC
C324
0.1U K
R189
10K J
DDP2230
U13A
DDP2230-2507650-1
PM_WEZ
W29
PM_OEZ
Y27
PM_CSZ_2
AA29
PM_BLSZ_1
P27
PM_BLSZ_0
P28
SDRAM_DQM_1
W28
SDRAM_DQM_0
W27
SDRAM_RASZ
Y30
SDRAM_CASZ
Y28
SDRAM_CLK
W30
SDRAM_CKE
V27
PM_CSZ_0
AA30
PM_CSZ_1
AA28
GPIO_34
H28
GPIO_33
H27
GPIO_32
H29
PMADR20
J28
PMADR19
H30
PMADR18
J29
PMADR17
J30
PMADR16
K27
PMADR15
J27
PMADR14
K28
PMADR13
K30
PMADR12
K29
PMADR11
L27
PMADR10
L28
PMADR09
L30
PMADR08
M27
PMADR07
M28
PMADR06
M29
PMADR05
M30
PMADR04
N27
PMADR03
N28
PMADR02
N29
PMADR01
N30
PMADR00
P26
PMDAT15
P30
PMDAT14
R27
PMDAT13
R28
PMDAT12
R29
PMDAT11
R30
PMDAT10
T30
PMDAT9
T29
PMDAT8
T28
PMDAT7
T27
PMDAT6
U30
PMDAT5
U28
PMDAT4
U27
PMDAT3
U26
PMDAT2
V30
PMDAT1
V29
PMDAT0
V28
R190
10K J
R197
33 J
C325
0.1U K
TP40R195
33 J
R193
33 J
R202 10K J
R198
33 J
R42
10K J
R196
33 J
TP42
R194
33 J
U28
K4S641632K-UC75
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
22
A11
35
NC1
36
BA0
20
BA1
21
CLK
38
CKE
37
CAS
17
RAS
18
DQMH
39
DQML
15
CS
19
WE
16
NC2
40
DATA0
2
DATA1
4
DATA2
5
DATA3
7
DATA4
8
DATA5
10
DATA6
11
DATA7
13
DATA8
42
DATA9
44
DATA10
45
DATA11
47
DATA12
48
DATA13
50
DATA14
51
DATA15
53
VDD
1
VDD
14
VDD
27
VDDQ
3
VDDQ
9
VDDQ
43
VDDQ
49
VSS
28
VSS
41
VSS
54
VSSQ
6
VSSQ
12
VSSQ
46
VSSQ
52
C327
0.1U K
R199
33 J
C86
0.1U K
R48
33 J
TP43
C328
0.1U K
R47
33 J
R46
33 J
R43
10K J
R44
10K J
C329
0.1U K
TP232
R49
0 J
TP41
DDP2230
U13C
DDP2230-2507650-1
PORT3_CLK
C7
PORT1_A_8
C15
PORT1_A_7
B15
PORT1_A_6
A15
PORT1_A_5
A16
PORT1_A_4
B16
PORT1_A_3
E17
PORT1_A_2
C16
PORT1_A_1
D16
PORT1_A_0
A17
PORT1_B_8
A12
PORT1_B_7
D14
PORT1_B_6
D13
PORT1_B_5
C13
PORT1_B_4
B13
PORT1_B_3
A13
PORT1_B_2
C14
PORT1_B_1
A14
PORT1_B_0
D15
PORT1_C_8
D10
PORT1_C_7
C10
PORT1_C_6
B10
PORT1_C_5
A10
PORT1_C_4
D11
PORT1_C_3
C11
PORT1_C_2
C12
PORT1_C_1
E14
PORT1_C_0
B12
PORT1_FLD/GPIO_14
B19
PORT1_VSYNC
A11
PORT1_HSYNC
D12
PORT1_DATEN
A9
PORT1_CLK
B9
ADC_COAST/GPIO_04
D18
ADC_CLAMP/GPIO_05
A19
ALF_VSYNC
A8
ALF_HSYNC
D9
ALF_CSYNC
C9
GPIO_28
AH21
PORT2_VSYNC
D8
PORT2_HSYNC
C8
PORT2_DATEN
B8
PORT2_CLK
A7
PORT3_DAT_9
A4
PORT3_DAT_8
B5
PORT3_DAT_7
A5
PORT3_DAT_6
C5
PORT3_DAT_5
E7
PORT3_DAT_4
C6
PORT3_DAT_3
B6
PORT3_DAT_2
D7
PORT3_DAT_1
A6
TP39
C323
0.1U K
C330
0.1U K
R188
10K J
U14
S29GL032A-90TFIR42
A0
25
A1
24
A2
23
A3
22
A4
21
A5
20
A6
19
A7
18
A8
8
A9
7
A10
6
A11
5
A12
4
A13
3
A14
2
A15
1
A16
48
A17
17
A18
16
A19
9
A20
10
A21
13
DQ0
29
DQ1
31
DQ2
33
DQ3
35
DQ4
38
DQ5
40
DQ6
42
DQ7
44
DQ8
30
DQ9
32
DQ10
34
DQ11
36
DQ12
39
DQ13
41
DQ14
43
DQ15/A-1
45
WE
11
RESET
12
WP/ACC
14
BUSY
15
OE
28
CE
26
BYTE
47
VCC
37
VSS
27
VSS
46
C326
0.1U K
ViewSonic Corporation Confidential - Do Not Copy PJ513D-1
97
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