ViewSonic PJ513D-1 Service Manual

ViewSonic PJ513D-1

Model No. VS11959

Multimedia DLP Projector

(PJ513D-1_SM Rev. 1b May. 2009)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - [phone]

Service Manual

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Copyright

Copyright © 2009 by ViewSonic Corporation. All rights reserved. No part of this publication
may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any
language or computer language, in any form or by any means, electronic, mechanical, magnetic,
optical, chemical, manual or otherwise, without the prior written permission of ViewSonic
Corporation.

Disclaimer

ViewSonic makes no representations or warranties, either expressed or implied, with respect to
the contents hereof and specifically disclaims any warranty of merchantability or fitness for any
particular purpose. Further, ViewSonic reserves the right to revise this publication and to make
changes from time to time in the contents hereof without obligation of ViewSonic to notify any
person of such revision or changes.

Trademarks

Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.

Product disposal at end of product life

The lamp in this product contains mercury. Please dis pose of in accordance with local, state or
federal laws.

Revision History

Revision SM Editing Date ECR Number Description of Changes Editor

1a 12/17/2007 Initial Release Jamie Chang

1b

Update RS232 PIN definition, IR code Sophia Kao

05/12/2009

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TABLE OF CONTENTS

1. Introduction 1

2. Specifications 2

3. Keyboard and Remote Control keys 15

4. IR Code / RS232 Command 18

5. Adjustment Procedure 22

6 Troubleshooting 82

7. Block Diagram 90

8 Schematic Diagrams 91

9. PCB Layout Diagrams 107

10. Exploded Diagrams 109

11. Recommended Spare Parts List 117

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1. Introduction

This section contains general service information, please read through carefully. It should be

stored for easy access place.

Important Service Information

Safety Notice

1 Make sure your working environment is dry and clean, and meets all government safety

requirements.

2 Ensure that other persons are safe while you are servicing the product.

3 DO NOT perform any action that may cause a hazard to the customer or make the product

unsafe.

4 Use proper safety devices to ensure your personal safety.

5 Always use approved tools and test equipment for servicing.

6 Never assume the product’s power is disconnected from the mains power supply. Check that

it is disconnected before opening the product’s cabinet.

7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).

Follow ESD safety procedures while handling these parts.

8 Some products contain more than one battery. Do not disassemble any battery, or expose it

to high temperatures such as throwing into fire, or it may explode.

9 Refer to government requirements for battery recycling or disposal.

General Descriptions

This Service Manual contains general information. There are 3 levels of service:

Level 1: Cosmetic / Appearance / Alignment Service

Level 2: Circuit Board or Standard Parts Replacement

Level 3: Component Repair to Circuit Boards

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2. Specification

1.0 Optical Performance

Tested under 60” (diagonal) image size with Wide projection lens position

unless other specified.

1.1 ANSI Brightness Minimum 1600 Lumens

1.2 Brightness Uniformity

1.2.1 ANSI Uniformity Minimum 55%

1.2.2 Upper-Down unbalance 0.5~2

1.2.3 Left-Right unbalance 0.6~1.67

1.2.4 JBMA Uniformity Minimum 60%

1.3 Contrast Ratio

1.3.1 ANSI Contrast Minimum 150:1

1.3.2 FOFO Contrast Minimum 1200:1

1.4 Light Leakage

1.4.1 Light Leakage in Active Area

<0.5 lux compared to center point within 60” (Diagonal at 2.2m, Wide)

image size. Note: This light leakage in Active area is only described as the

spot light with obvious shape. It is not included the uniformity difference of

the projector for black pattern.

1.4.2 Light Leakage out of Active

Area

<0.65 lux with 54”~80“(Diagonal at 2m, Wide) image size

1.5 Color

X Y

1.5.1 White 0.312±0.04 0.354±0.04

1.5.2 Red 0.640±0.04 0.345±0.04

1.5.3 Green 0.355±0.04 0.548±0.04

1.5.4 Blue 0.141±0.04 0.087±0.04

1.6 Color Uniformity X Y

1.6.1 White 0.040 0.040

1.6.2 Red 0.040 0.040

1.6.3 Green 0.040 0.040

1.6.4 Blue 0.040 0.040

2.0 Image Quality

2.1 Throw Ratio 54”±5% Diagonal at 2m, Wide

2.2 Zoom Ratio (tolerance applied) > 1.10 : 1

2.3 Distortion

2.3.1 Keystone Distortion <1.0%

2.3.2 Vertical TV Distortion <1.0%

2.3.3 Screen distortion l W2-W1 l <6mm , l H2 –H1 l <6 mm

2.4 Projection Offset 120% ±5%

2.5 Focus Range

2.5.1 Visible Range 1~8 m

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2.5.2 Clearly Focus Range 1.5~6 m(Spec. defined as item 2.6)

2.6 Focus

2.6.1 区 Pattern

(1)If pattern can be uniformly focused, pass!

(2)If not, check 2.6.2

2.6.2 Defocus and Flare

Defocus: R<=3.0; G<=2.5; B<=2.5 pixel

Flare: R<=4.0; G<=3.5; B<=3.5 pixel

Slight flare is not counted as flare.

2.6.3 Focus unbalance

Adjust focus from near to far until one corner clear, difference less than 70

cm@60”

Center of 49” diagonal

area

All other area

R-G <2/3 <1

G-B <2/3 <1

2.7 Lateral Color

R-B <1 <1

2.8 Image Quality

2.8.1 DMD Image Quality -

2.8.2 Image Imperfection -

2.8.3 Image Shadow or Blur

Procedure:

1. 54” (Diagonal at 2m, Wide) image size.

2. Default preset mode “ Dynamic”

3. Full white pattern to check the image.

Let the projector on the desk (don’t move it up/down or left/ right) and just

inspect the pattern.

4. Compare to the limit sample of OOB. If blur or shadow worse than OOB,

than NG

2.9 Dynamic Contrast Ratio (DCR)

1. When RGB value of content input is smaller than 20%, system will

automatically switch to Eco mode, if RGB value is greater than 60%, the

projector will back to Normal mode.

2. When DCR function turns on, lamp mode function is grayed out to

disable; when DCR function turns off, lamp mode would return to setting

value.

3.0 Mechanical Specification

3.1 Dimensions 263 x 218 x 108mm (L x W x H)

3.2 Weight 2.6Kgw ± 0.1Kgw

3.3 Security Slot Kensington compatible slot 150N break away force

3.5 Lens Cover Detached Lens Cover

3.6 Feet

Fast adjustable foot in front, Adjustable foot and Fixed foot in rear. foot

Tilt:0-6∘,right/left: +2.2∘/-0.5∘

4.0 Packaging

4.1 Outside Dimensions 370 x 186 x 297mm (L x W x H)

4.2 Weight 3.76Kgw ± 0.1Kgw (Including Accessories, Projector).

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4.3 Palletization

72 units by Air;

108 units (pallet A)/72 units (pallet B) by sea

2232 units/40’ container, or 1080 units /20’ container

5.0 Thermal Specification

Mechanical component temperature at ambience 0~40℃

5.1 Surface held or touched for short

periods

Normal surface:

Metal < 60°C except screws & terminals

Plastic<65°C except around ventilation (for this model only)

Screw and terminals <55°C

Metal Plastic

5.2 Surface which may be touched
<70°C <95°C

5.3 Exhaust Air

<95°C around ventilation holes

6.0 Environmental

Operating

0~40°C, without condensation

6.1 Temperature
Storage -20~60°C, without condensation

Operating 10~90%RH, without condensation

6.2 Humidity
Storage 10~90%RH, without condensation

Typical

Normal mode: 32dBA @ 25°C

Eco mode: 28dBA @ 25°C

6.3 Audible Noise Level

Maximum

Normal mode: 34BA @ 25°C

Eco mode: 30dBA @ 25°C

6.4 Altitude

Operating:

0~6000ft,25°C±5°C

6000ft~10000ft, 25°C±5°C must be operational and the reliability decrease

is acceptable (not guarantee Power, Ballast, DMD and lamp life)

Storage:

0 to +40000ft sea level(-20 °C to 30°C)

Max altitude in 60°C :0-6500ft

Max temperature in 10000ft:53°C

Safety

CB, CSA, TUV-GS, CCC, PSB, NOM, Korean-eK, Gost-R,

Hygiene, SASO, TUV-Argentina, Ukraine, CE

EMC FCC Class B requirements, CE

7.0 Regulatory

ESD Qisda ESD Specification

8.0 Reliability

8.1 MTBF 40000 hours except DMD chip, Color wheel, Lamp and Ballast

8.2 Lamp Lifetime

Normal : 2000 hours (50% brightness maintenance)

Eco: 3000 hours

9.0 Power Requirements Adhere to Appendix 3.5

9.1 Power Supply (Normal) VAC 90 – 264 Auto-switch (50/60Hz), 3 Wire Grounded

Typical 260 W Max.

9.2 Power consumption
Standby 5W Max.

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9.3 Power Connector IEC-06

10.0 Panel Specification

10.1 Type

Single Chip 0.55” XGA 12 tilt DDR DMD Single Chip 0.55” SVGA 12 　　 　

tilt LVDS DMD

10.2 Pixels 800 X 600

10.3 Color Depth 24 Bits (16770000 colors)

11.0 Compatibility Adhere to Appendix 3

11.1 PC

PC Compatible 640X480 Æ 800X600, compressed 1024 X

768 1280X1024; Composite　 -Sync; Sync-on-Green; Interlace Mode

(8514A);

11.2 Video NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/ PAL60/

11.3 YpbPr NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080i)

11.4 DDC DDC 2B

12.0 Image Interface Adhere to Appendix 3.2

12.1 Analog RGB Input

15 pin D-Sub (Female) x 1

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75　

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75　

HD/VD/CS: TTL Level

12.2 Video Input

RCA jack (Yellow)

Video amplitude 1.0 Vp-p : Impedance 75Ω

12.3 S-Video Input

4 pin Mini-Din (Female)

Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω

C: Chroma amplitude 0.268 Vp-p : Impedance 75Ω

12.4 YPbPr Input 15 pin D-Sub (Female) x 1 (Including 12.1)

Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω

PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω

12.5 DVI-A Input N/A

12.6 Analog RGB Output 15 pin D-Sub (Female) x 1

G: Video amplitude 0.7/1.0 Vp-p : Impedance 75　

RB: Video amplitude 0.7 Vp-p : Impedance 75　

HD/VD/CS: TTL Level

13.0 Control Interface

13.1 IR Receiver

IR Receiver x2 Angle: ±30° Distance 0~8m

13.2 Serial Connector RS232 8pin Mini DIN

13.3 USB Connector N/A

14.0 User Interface Adhere to Appendix 3.3

14.1 Operator Keypad

9 Keys:

Power ; Source ; Auto; Left/Blank; Right/Panel key lock ; Mode/Enter ;

Up/Keystone+ ; Down/Keystone-; Menu/Exit

14.2 Indicators

3 LEDs:

Power On/Off Status; Lamp Status; Temperature Status

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14.3 Electric Keystone vertical keystone and adjustable range 40　

15.0 Audio

15.1 Audio Input

Φ3.5mm stereo mini jack x1

500mVrms, 10kΩ

15.2 Speaker Sound system: Mono

Speaker : 2Wx1

Amplifier: Philips PCA8551

Frequency Response: 100-20KHz

Distortion: Amplifier output 1W at 10% distortion

15.3 Audio Output N/A

16.0 Option Box

16.1 Wireless function N/A

16.2 Audio Output N/A

16.3 LAN function N/A

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DDC Table (EDID FILE)

+0 +1 +2 +3 +4 +5 +6 +7 +8 +9

0 00 FF FF FF FF FF FF 00 5A 63
10 20 C5 01 01 01 01 01 11 01 03
20 7A 00 00 78 0A F1 A7 A5 56 5D
30 88 23 15 52 59 AD CE 00 45 59
40 31 59 61 59 81 80 01 01 01 01
50 01 01 01 01 A0 0F 20 00 31 58
60 1C 20 28 80 14 00 00 00 00 00
70 00 1E 00 00 00 FF 00 51 54 59
80 30 37 30 31 30 30 30 30 31 0A
90 00 00 00 FD 00 32 57 1E 64 FF

100 00 0A 20 20 20 20 20 20 00 00
110 00 FC 00 50 4A 35 31 33 44 0A
120 20 20 20 20 20 20 00 51

Address Data description

00 - 07 Fixed Data(EDID header)

08 - 09

ID Manufacturer Name: VSC = 5Ah 63h

(Alphabet number transformed to hex scale from binary)

10 - 11 ID Product Code: 20h, C5h

12 - 15 Not Used

16 Week of Manufacture: 01 (for example; variable)

17 Year of Manufacture: 2007 (for example; variable)

18 EDID Structure Version No.: 1

19 EDID Structure Revision No.: 3

20 Video Input Definition: Analog Signal 0.700V/0.000V

Sync: Separate V Composite V On Green V

Set up - Serration -

21 - 22 Maximum Horizontal Image Size: 0cm Maximum Vertical Image Size: 0cm

23 Display Gamma: 2.2

24 DPMS Supported Feature: Stand by - Suspend - Active off -

Display Type: R/G/B color display Standard Default Color Space: unused

Preferred Timing Mode: supported GTF supported: not supported

25 - 34 Chroma Information: Red x = 0.634766 y =0.338867

Green x = 0.368164 y = 0.544922

Blue x = 0.147461 y =7.51953e-002

White x = 0.313477 y = 0.34375

35 Established Timing I Support:

720X400 @70Hz V 720X400 @88Hz - 640X480 @60Hz V 640X480 @67Hz -

640X480 @72Hz V 640X480 @75Hz V 800X600 @56Hz - 800X600 @60Hz V

36 Established Timing II Support:

800X600 @72Hz V 800X600 @75Hz V 832X624 @75Hz 1024X768 @87Hz -

1024X768 @60Hz V 1024X768 @70Hz V 1024X768 @75Hz V 1280X1024 @75Hz V-

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37 Established Timing III Support:

Reserved - Reserved - Reserved - Reserved -

Reserved - Reserved - Reserved - Reserved -

38 - 53 Standard Timing Identification:

#1 60X480 @85Hz #2 800X600 @85Hz #3 1024X768 @85Hz #4 1280X1024 @60Hz

#5 Non-Description #6 Non-Description #7 Non-Description #8 Non-Description

54 - 125 Descriptor Description

54 - 71 Detailed Timing Description #1: 800x600 @60Hz Pixel Clock = 40.00 MHz

Horizontal Image Size = 0 mm Vertical Image Size = 0 mm

Refresh mode: Non Interlaced Normal display, no stereo

Horizontal

Active Time = 800 pixels Blanking Time = 256 pixels

Sync Offset = 40 pixels Sync Pulse Width = 128 pixels

Border = 0 pixels Frequency = 37.88 kHz

Vertical

Active Time = 600 lines Blanking Time = 28 lines

Sync Offset = 1 lines Sync Pulse Width = 4 lines

Border = 0 lines Frequency = 60 Hz

Sync configuration: Digital Separate V sync: NEGA H sync: NEGA

72 - 89

Serial Number

(Each word to be transformed in ASCII code)

90 - 107

Monitor Description

Monitor Range Limits:

Vertical Frequency (min.) = 50Hz

Vertical Frequency (max.) = 87 Hz

Horizontal Frequency (min.) = 30 kHz

Horizontal Frequency (max.) = 100 kHz

Maximum Supported Pixel Clock = 110 MHz

GTF Standard is unused.

108 - 125

Monitor Description

Monitor Name: PJ513D

126 Extension Flag: 0

127 Checksum: 51 (for example; variable)

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Screw List /Torque

Model name : PJ513D

Description Torque Where use

No. Screw P/N

Type Head Length Coating

Q’TY

(kgf-cm)

M2.0 1 8F.1A522.6R0 MACH PHM 6 NI 1 2.5±0.5 Holder adjust foot & Fix block (1*)

Engine HSG & Power BD Shielding

(1*)

2 8F.1G524.5R0 MACH CAP 5 NI 1 4.5±0.5

Blower BKT BTM & Lower Case(2*)

Ballast & Lower Case(3*)

Power Board S/W & Lower Case(2*)

5.5±0.5

Lamp Box & Lower Case(2*)

3 8F.VA564.6R0

TAP

(D-PT)

PHM 6 NI 12

5.5±0.5

Ceiling Mount Plate & Lower

Case(3*)

4 8F.1A524.6R0 MACH PHM 8 NI 2 4.5±0.5 Lamp Door & Lower Case (2*)

Blower BKT & Nozzle(1*)

Main BD Shielding & Power BD

Shielding(5*)

5 8F.1A524.5R0 MACH PHM 5 NI 8 4.5±0.5

Speaker & Rear Cover (2*)

6 8F.VA564.100

TAP

(D-PT)

PHM 10 NI 4 7.5±0.5 Upper Case & Lower Case(4*)

7 8F.VG19.8R0 TAP CAP 8 NI 3 7.0±0.5

Lower Case & Power BD Shielding

(3*)

8 8F.VA564.8R0

TAP

(D-PT)

PHM 8 NI 3 6.0±0.5 Engine HSG & Lower Case(3*)

M3.0

9 8G.00020.423 NUT HEX 3 NI 1 2.5±0.5 Rear adjust foot top(1*)

AC Wire & Power BD Shielding(1*)

M4.0 10 8F.1D526.6R0 MACH TAPTILE 8 NI 4 5.5±0.5

Ceiling Mount Plate & Lower

Case(3*)

#4-40 11 8F.00480.120 MACH STAND 8 NI 4 4.5±0.5 Rear Case & D-SUB(4*)

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1. Timing Table

The Default timing is as following:

Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz)

720 x 400 720x400_70 70.087 31.47 28.322

VGA_60 59.940 31.469 25.175

VGA_72 72.809 37.861 31.500

VGA_75 75.000 37.500 31.500

640 x 480

VGA_85 85.008 43.269 36.000

SVGA_60 60.317 37.879 40.000

SVGA_72 72.188 48.077 50.000

SVGA_75 75.000 46.875 49.500

800 x 600

SVGA_85 85.061 53.674 56.250

XGA_60 60.004 48.363 65.000

XGA_70 70.069 56.476 75.000

XGA_75 75.029 60.023 78.750

1024 x 768

XGA_85 84.997 68.667 94.500

1280 x 1024 SXGA3_60 60.020 63.981 108.000

YPbPr support timing is as following:

Signal format fh(kHz) fv(Hz)

480i(525i)@60Hz 15.73 59.94

480p(525p)@60Hz 31.47 59.94

576i(625i)@50Hz 15.63 50.00

576p(625p)@50Hz 31.25 50.00

720p(750p)@60Hz 45.00 60.00

720p(750p)@50Hz 37.50 50.00

1080i(1125i)@60Hz 33.75 60.00

1080i(1125i)@50Hz 28.13 50.00

Video, S-Video support timing is as following:

Video mode fh(kHz) fv(Hz) fsc(MHz)

NTSC 15.73 60 3.58

PAL 15.63 50 4.43

SECAM 15.63 50 4.25 or 4.41

PAL-M 15.73 60 3.58

PAL-N 15.63 50 3.58

PAL-60 15.73 60 4.43

NTSC4.43 15.73 60 4.43

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2. Characteristics of inputs/outputs

Signal Parameter Min Type Max

Impedance 75 Ohm

Amplitude 0.7 Volts peak-to-peak

Black pedestal 0 Volts

RDATA

GDATA

BDATA

Pixel Clock 110 M Hz

Impedance 75 Ohm

Amplitude 1 Volts peak-to-peak

Video amplitude 0.7 Volts peak-to-peak

Sync amplitude 0.3 Volts peak-to-peak

Black pedestal 0 Volts

GDATA_SOG

Pixel Clock 110 M Hz

Impedance 1 K ohm

Amplitude, low level 0 0.8 volt

Amplitude, high level 2.5 5 Volt

HDATA

Frequency 31 82 K Hz

Impedance 1 K ohm

Amplitude, low level 0 0.8 volt

Amplitude, high level 2.5 5 Volt

VDATA

Frequency 48 85 Hz

Amplitude, low level 0 0.8 volt

SDADATA

Amplitude, high level 2.5 5 Volt

Amplitude, low level 0 0.8 volt

SCLDATA

Amplitude, high level 2.5 5 Volt

RXD Amplitude -25 25 Volt

TXD Amplitude -25 25 Volt

Amplitude, total (video+ sync) 1 Volts peak to peak

Amplitude, video 0.7 Volts peak to peak

Amplitude, sync 0.3 Volts peak to peak

CVBS

Luminance

Impedance 75 ohm

Amplitude 300 m Volts peak to peak

CVBS Chroma

Impedance 75 ohm

Impedance (audio in) 10 Kohm

Amplitude (audio in) 0 0.30 Volts rms

Bandwidth 300Hz 16kHz

S/N Ratio 40 %

Audio

Total Harmonic Distortion 10 %

3. Electrical Interface Character

Interface Definition

• 15 pin definition of the mini D-sub male for DDC2B protocol

1

5

6

10

11

15

Pin

Definition

Pin

Definition

Pin

Definition

Pin

Definition

1 Red video

(Pr)

2 Green Video

(Y)

3 Blue Video

(Pb)

4 NC

5

NC

6 Red Video

Return

7 Green Video

Return

8 Blue Video

Return

9 NC 10

Sync. Return

11 Monitor ID

bit 0

12 Bi-directional

data (SDA)

13 Horizontal

Sync

14 Vertical Sync 15 Data clock

(SCL)

• Video Input

• S-Video input

Pin Description
1 GND
2

GND
3 Luminance
4 Chroma

• Control Port

RS232 cable :

Pin

Definition

1 Composite video

input

Composite input

Composite inputComposite input

Composite input

1111

241

3

8 7 6

5 4 3

2

1

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PC side Projector side

CONN1

Function

name

COLOR of Wire

CONN2 Function name

3 TXD Black 1 RXD
7 RTS Brown 2 CTS
4 NC Red 3 NC
5 GND Orange 4 GND
8 CTS Yellow 5 RTS
1 NC Green 6 NC
2 RXD Blue 7 TXD
9 NC White 8 NC
6 NC

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4. Functionality

The Following functionality will be supported: (Detailed description refer to SW Specification)

Functionality Data (Computer) Video/S-Video YPbPr/YCbCr

Preset Mode YES YES YES

Brightness YES YES YES

Contrast YES YES YES

Color NO YES YES

Tint NO YES YES

Sharpness NO YES NO

Color Temp YES YES YES

H. Position YES NO YES

V. Position YES NO YES

H. Phase YES NO YES

H. Size YES NO YES

Keystone YES YES YES

Language YES YES YES

Auto YES YES YES

Image Ratio YES YES YES

Auto Off YES YES YES

Mirror YES YES YES

Source YES YES YES

Freeze YES YES YES

Blank YES YES YES

Lamp Reset YES YES YES

OSD Timer YES YES YES

Source Scan YES YES YES

Keystone Hold YES YES YES

Mirror Hold YES YES YES

Blank Time YES YES YES

Information YES YES YES

Reset YES YES YES

External Message indicator (Detailed description refer to SW Specification)

Message Occasion

PC/Composite Video /S-Video /Analog YPbPr Searching The system does not detect the signal

Out of range The signal is over the specification

NOTICE :Order replacement lamp , Lamp > 2000 hours Lamp Hour is over 2000 hours

NOTICE: Replacement lamp soon, Lamp > 2950 Hours Lamp Hour is over 2950 hours

NOTICE: Replacement lamp Now, Lamp > 3000 Hours,

Lamp-usage time exceeded.

Lamp Hour is over 3000 hours.

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5 Power Supply Specification

5.1. Input Power Specification

Specification Description

Input Voltage Range The unit shall meet all the operating requirements with the

range 90 ~ 264 VAC

Frequency Range The unit shall meet all the operating requirements with an input

frequency range 50 Hz ~ 60 Hz

Power Consumption Normal operation: 260 W (Max)

standby mode: < 5 W

Regulation Efficiency 80 % (typical) measuring at 115Vac and full load

5.2. Output Power Requirement

The power supply can provide DC output as below：

NO. Voltage Regulation Load Current Range Ripple & Noise

1

+5 V

±5 %

0.06A ~ 0.5 A 100 mV

2 +12 V

±10 %

0.04 A ~ 1.25A 300 mV

5.3. Lamp Power specifications

Specification Description

Applicable Lamp 180W, AC operation

Starting pulse from Ignitor 2.5KV

5.4. Others

Item

Description

Power good signal

Active high after 5 Volt reach 95% of its rating and goes to logic

low at least 0.5ms before power falls to 90% of its rating

High voltage and high

temperature protection

To avoid user from the dangerous of HV and high temperature,

when front door of lamp case is opened whether intentionally or

accidentally, the power should be disconnected immediately.

When the door is closed again, the igniter restart sequence should

be compliant to that is described previously

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3. Keyboard and Remote Control keys

Local Keyboard Description

Key Name Detailed Description
Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, Video, S-Video, YpbPr
Auto Toggle auto-tracking image function
Left/Blank 1. When user presses the button once, the image would turn to blank and

show “blank” in the right-button screen.

2. When the image is blank, user press this key back to Normal image; if
user presses other buttons on keypad or remove, it would release

3. If there is OSD menu, user can press this key to move to the left item.

Right/Panel Key 1. When user presses the button once, it will enter “Panel key Lock”

setting.

2. When panel key is locked, user could press this key for 3 seconds to
release Panel Key Lock( If the panel key lock is active, user still could
use power key to turn on/off the projector)\

3. When there is OSD menu, user can press this key to move to the right
item

Up/Keystone+ 1. When user presses this button once, it will increase the keystone value.

2. When there is OSD menu, user can press this key to move to upper
item.

Down/Keystone- 1. When user presses this button once, it will decrease the keystone value.

2. When there is OSD menu, user can press this key to move to next item.

Menu/Exit 1. User could press this button to call OSD

2. When it exists OSD, user could press this button to leave current page
to main menu or to close OSD.

Mode/Enter 1. When there is No OSD menu, this button is Mode hot key; user would

press this button to choose one of preset modes.

2. When there is confirm messages, user could press this key to confirm
selection.

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Remote Control Keys Description

IR-Key Name Detailed Description

Power Use this button to turn your Data Projector on and off (standby mode).

Source To select input sources as Computer, YPbPr , Video, S-Video

Menu/Exit (1) OSD pop-up. (2) Close OSD or leave current page
4/Panel Key

(1) Press once, enter ”Panel Key Lock” setting. (2) Press 3 seconds to

release “Panel Key Lock”. (3) OSD menu, move to right items

3

(1) OSD menu, move to left item.

5/Keystone+

(1) Keystone+. (2) Move to page level

6/Keystone-

(1) Keystone-. (2) Move item bar

Auto Toggle auto-tracking image function

Mode/Enter (1) Change different Preset mode (2) Press for confirm message.

Freeze This button will freeze a picture. Press again to resume motion.

Blank Press “Blank” key first to blank the screen.

Digital Zoom + (1) Zoom in (2) Pan the picture , when picture is in Zoom in/out image.

Digital Zoom - (1) Zoom out (2) Pan the picture, when picture is in Zoom in/out image.

External Status indicator

LED Name Detailed Description

Power LED Display the power on/off sequence status

Lamp Status LED Display the Lamp status (Lamp fail, Lamp spoil etc.)

Temperature Status LED Display the Thermal status (Fan Fail, Over Temperature, etc.)

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4. IR Code / RS232 Command

1. IR Code

CUSTOMER CODE DATA CODE FUNCTION

0030 02 POWER
0030 03
0030 04 SOURCE
0030 05 TIMER (ON)
0030 06 TIMER (SETUP)
0030 07 BLANK
0030 08 AUTO
0030 0B
0030 0C
0030 0D
0030 0E
0030 0F MENU
0030 10 MODE
0030 18 DIGITAL ZOOM +
0030 19 DIGITAL ZOOM -

2. RS-232 Command

a. RS-232 connection setting value

Baud Rate: 115200

Parity: None

Data bits: 8

Stop bits: 1

Flow control: None

b. RS-232 command code

Function Status Action cmd

Turn on 0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x00 0x5C

Write

Turn off 0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x01 0x5D

Power

Read

Power

status( on/off/cool

down) 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x11 0x00 0x5E

Reset

Excute

0x06 0x14 0x00 0x03 0x00 0x34 0x11 0x02 0x5E

Normal 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x00 0x5E

H Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x01 0x5F

V Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x03 0x61

Write

H&V Inverse 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x00 0x02 0x60

Mirror

Read

Mirror status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x00 0x5F

Contrast decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x00 0x60

Write

Contrast increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x02 0x01 0x61

Contrast

(only For User

Mode)

Read

Contrast ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x02 0x61

Brightness decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x00 0x61

Write

Brightness increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x03 0x01 0x62

Brightness

(only For User

Mode)

Read

Brightness 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x03 0x62

Aspect ratio Auto 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x00 0x62

Aspect ratio Native 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x01 0x63

Aspect ratio 4:3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x02 0x64

Write

Aspect ratio 16:9 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x04 0x03 0x65

Aspect ratio

Read

Aspect ratio 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x04 0x63

Auto Adjust

Excute 0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x05 0x62

Horizontal position shift

right 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x01 0x65

Write

Horizontal position shift

left 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x06 0x00 0x64

Horizontal

position

Read

Horizontal position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x06 0x65

Vertical position shift

up 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x00 0x65

Write

Vertical position shift

down 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x07 0x01 0x66

Vertical position

Read

read Vertical position 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x07 0x66

color temperatureT1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x00 0x66

color temperatureT2 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x01 0x67

color temperatureT3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x02 0x68

Write

color temperatureT4 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x08 0x03 0x69

Color

temperature

(only For User

Mode)

Read

color temperature

status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x08 0x67

Write

Blank on/off 0x06 0x14 0x00 0x03 0x00 0x34 0x12 0x09 0x66

Blank

Read

Blank status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x09 0x68

Decrease 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x00 0x68

Write

Increase 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0A 0x01 0x69

Keystone-Vertical

Read

Keystone status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0A 0x69

Preset mode 0 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x00 0x69

Preset mode 1 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x01 0x6A

Preset mode 2 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x02 0x6B

Preset mode 3 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x03 0x6C

Preset mode 4 (PC

User I) 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x04 0x6D

Write

Preset mode 5 (PC

User II ) 0x06 0x14 0x00 0x04 0x00 0x34 0x12 0x0B 0x05 0x6E

Preset mode

Read

Preset mode status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x12 0x0B 0x6A

Write

Freeze on/off 0x06 0x14 0x00 0x03 0x00 0x34 0x13 0x00 0x5E

Freeze

Read

Freeze status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x00 0x60

Input source VGA 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x00 0x60

Input source YPbPr 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x04 0x63

Input source

Composite

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x05 0x65

Write

Input source SVIDEO

0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x01 0x06 0x66

Source input

Read

Source 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x01 0x61

Source scan on 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x01 0x62

Write

Source scan off 0x06 0x14 0x00 0x04 0x00 0x34 0x13 0x02 0x00 0x61

Source scan

Read

Source scan status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x13 0x02 0x62

Mute on 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x01 0x61

Write

Mute off 0x06 0x14 0x00 0x04 0x00 0x34 0x14 0x00 0x00 0x60

Mute

Read

Mute status 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x00 0x61

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Increse Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x01 0x60

Write

Decrese Volume 0x06 0x14 0x00 0x03 0x00 0x34 0x14 0x02 0x61

Volume

Read

Volume 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x14 0x03 0x64

English

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x00 0x61

Français

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x01 0x62

Deutsch

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x02 0x63

Italiano

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x03 0x64

Español

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x04 0x65

РУССКИЙ

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x05 0x66

繁體中文

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x06 0x67

简体中文

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x07 0x68

日本語

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x08 0x69

한국어

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x09 0x6A

Swidish

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0a 0x6B

Dutch

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0b 0x6C

Turkish

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0c 0x6D

Czech

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0d 0x6E

Portugese

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0e 0x6F

Thai

0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x0f 0x70

Write

Polish 0x06 0x14 0x00 0x04 0x00 0x34 0x15 0x00 0x10 0x71

Language

Read Language 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x00 0x62

Write

Reset Lamp usuage

hour

0x06 0x14 0x00 0x03 0x00 0x34 0x15 0x01 0x61

Lamp Time

Read Lamp usuage hour 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x01 0x63

error status Read 0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15 0x02 0x64

Error code table

To send Hex code “error status” read “0x07 0x14 0x00 0x05 0x00 0x34 0x00 0x00 0x15
0x02 0x64”. User can get 20 byte data which mapping to below error status and the number
means how many time the error appeared.

Byte Error Name Description

0 LampFailCount

Lamp turn on fail

1 Fan1ErrorCount

Fan1 fail (lamp fan)

2 Fan2ErrorCount

Fan2 fail (power fan)

3 Fan3ErrorCount

Fan3 fail (blower fan)

4 Fan4ErrorCount

Fan4 fail (The model without 4 fans without this error count)

5 Diode1OpenErrorCount

Thermal sensor 1 lose connection

6 Diode2OpenErrorCount

Thermal sensor 2 lose connection

7 Diode3OpenErrorCount

Thermal sensor 3 lose connection (The model without thermal sensor 3
is no function for this address)

8 Diode1ShortErrorCount

Thermal sensor 1 short (inlet sensor which located at main board)

9 Diode2ShortErrorCount

Thermal sensor 2 short (power board temperature sensor)

10 Diode3ShortErrorCount

Thermal sensor 3 short (The model without thermal sensor 3 is no
function for this address)

11 Temperature1ErrorCount

Thermal sensor 1 detect temperature over system limitation (inlet
sensor which located at main board)

12 Temperature2ErrorCount

Thermal sensor 2 detect temperature over system limitation (power
board temperature sensor)

13 Temperature3ErrorCount

Thermal sensor 3 detect temperature over system limitation (No used)

14 FanIC1ErrorCount

Fan IC 1 fain (G743 or G794)

15 FanIC2ErrorCount

No used

16 WatchdogCount

The DDP2230 internal F/W watchdog function executed

17 AbnormalPowerdown

The user turn off unit without finish cooling process

18 CWErrorCount,

Color wheel do not spin

19 FirstBurnInErrorMinutes

The timeframe from burn-in to 1

st

time shutdown in minute.

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4. Method to enter factory menu:

a) Press Menu on keypad than the main menu popup

b) When showing main menu, press Source + Mode at the same time

c) Factory menu popup at the top-left of display

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5. Adjustment Procedure

Visual Inspection & Cleaning

Visual Inspection Criteria

1.0 Inspection zone definition and inspection distance

A-side: Up case - Up case surfaces except right / left / behind side’s surface.

Front cover - Front cover surface

B-side: Side - right/left sides surfaces

Back cover - Back cover surfaces

C-side: Low cause - bottom surfaces

z

For spot inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.

z

For scratch inspection distance is 45 cm on A/B/C-side. And inspection time is 10 sec.

1.1 Appearance Inspection Criteria

1.1.1 Environment Condition

1.1.1.1 Lighting intensity

All appearance quality shall be inspected with the lighting condition as 500~800Lux

(natural lighting or white fluorescent light).

1.1.1.2 Inspection angle and distance to object or target

All part inspection must be done under direct overhead lighting. Viewing angle and

distance are dependent on surface classification. In all cases, parts must be held in such

that the light reflection does not disturb the inspector's eye.

Figure 1

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Table 1

Classification Area A Area B Area C

Lighting positioning Above of inspected part

Inspection position relative to part 90º 90º 90º

Inspection distance 40~50 cm 40~50 cm 40~50 cm

1.1.1.3 Inspection interval (time)

Inspection interval is a function of surface area.

Time for visual inspection: 10sec.

Table 2

Parts Size “A” surface “B” surface “C” surface

Time 10 sec 10 sec 10 sec

TABLE 3 General Product of plastic outlook of dot, blemish, and others spec inspection standard

A surface

(Number of defect)

B surface

(Number of defect)

C surface

(Number of defect)

Spec

( Area cm2 )

20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100

P < 0.2 mm2

Distance ≥ 2cm

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

0.2≦P< 0.3 mm2

Distance ≥ 4cm

2 3 4 5 2 3 4 5 4 4 5 6

Particle

Blemish

|

Color

spot

0.3≦P <0.4mm2

Distance ≥ 4cm

0 0 0 0 2 3 4 5 3 4 5 6

P<0.1 mm2

Distance ≥ 2cm

Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore

0.1≦P<0.2mm2

Distance ≥ 4cm

4 4 5 6 5 5 6 7 6 6 7 8

0.2≦P < 0.3mm2

Distance ≥ 4cm

3 4 4 5 4 5 5 6 6 7 7 8

Particle

|

Spot with

same

color

0.3≦P < 0.5mm2

Distance ≥ 5cm

2 2 3 4 3 3 4 5 4 4 5 6

Total 4 4 5 6 5 5 6 7 6 6 7 8

Note:

1. Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area 20*20≦A<50*50; etc.

(Particle/Blemish/Color Spot)

1.1 Definition of surface A, B, C refer to 6.2

1.2 Blemish around the ViewSonic Bird logo, name plate and silk screen must be equal or smaller than 0.05 mm

2

1.3 Bubble on the surface is to be reject.

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TABLE 2 : General Product of plastic outlook inspection standard

NO Appearance Spec

1 Shrinkage A region: No Shrink. With gloves, no feeling of sink when touching the surface

B/C region: not obvious

2 Run, Texture, Gloss No obvious non-uniformity

3 Welding Line/Knit Line Follow limit sample level

4 Ejector Mark Reject

5 Label/screws shortage Reject

6 Material shortage Not allow, Reject

7 Chromatic aberration Follow engineering specification

8 Printing Printing must not have incomplete printing, break off, overlap, uneven thickness,

excessive ink, printing misalignment (1.5mm), printing slanting & crooked (<0.5mm)

Printing color must be comparable to color chip and sample. Follow engineering

specification

9 Logo of panel sticker Printing must not have incomplete printing, break off, overlap, uneven thickness,

excessive ink, printing misalignment (1mm), printing slanting & crooked (<0.5mm)

Printing color must be comparable to color chip and sample.

10 Scratch/Nicks Side A:

(W < 0.1mm , L < 5mm): Only 2 this kind of scratch is accepted

W < 0.1mm , L < 5-10mm :Only 1 this kind of scratch is accepted

Side B:

W < 0.2mm , L < 5mm : Only less than 2 this kind of scratch is accepted

W < 0.2mm , L < 5-10mm : Only 1 this kind of scratch is accepted

Side C:

W < 0.3mm , L < 5mm : Only 3 this kind of scratch is accepted

W < 0.3mm , L < 5-10mm : Only 2 this kind of scratch is accepted

W < 0.3mm , L < 10-15mm: Only 0 this kind of scratch is accepted

Note:

1. Severe scratch which disclose the Natural

2. When light scratching on it, there’s no feeling of obstruction. Also, there should not

be obvious difference in gloss nearby it.

3. Each scratch should be 5cm more far away from each other

4. Front case must be no any scratch

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PART II Operational Inspection Criteria

TEST CONDITIONS

Unless other prescription, the test conditions are as followings:

Nominal voltage: refer to operation manual

Environmental illumination:

Variable from 500 to 800 Lux (For appearance inspection)

Variable from 0 to 7 Lux (For functional inspection)

Temperature: 25±5℃

Visual inspection shall be done with the distance from eyes to the sample 45

cm.

Display mode: refer to operation manual

TEST EQUIPMENTS

Dark room

PC

Pattern Generator: Chroma 2327 or equivalent

Minolta color analyzer CL200 or equivalent device with accredited traceability

DVD player

Power supply (100~240 VAC) with consumption meter

Measuring tape

TEST PATTERN

PATTERN PATTERN TEST ITEM Acceptance Criteria

Full white

ANSI

Brightness、

Bright

Uniformity、

FOFO

Contrast

Ratio、

(1) ANSI Brightness:(Normal Mode) 1600lm

(2) Uniformity: ANSI: 55% (Minimum)

(3) Contrast Ratio : 150:1 (Minimum, by ANSI

Standard Checkerboard Method), 1200:1(by All

White, All Black Method)

(4) White Point, Color :x = 0.312±0.04, y =

0.354±0.04

Full Dark

FOFO

Contrast Ratio

Contrast Ratio : 1200:1(by All White, All Black

Method)

Full Red

Impurity、CIE

coordinate

Chromaticity : Red: x =0.640±0.04, y= 0.345±0.04

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Full Green

Impurity、CIE

coordinate

Chromaticity : Green: x =0.355±0.04, y=0.548±0.04

Full Blue

Impurity、CIE

coordinate

Chromaticity : Blue: x =0.141±0.04, y= 0.087±0.04

Chromo

800x600

Focus Range

(1)Background lines should be distinguishable.

(2)“区”:Letter shape and lines should be

distinguishable.

General-1

pattern

Performance/

Timing check/

function check

(1)Phase should be stable(no flick)

(2)Whole frame should appear.

16 Gray

and Color bar

Gray and

Color bar

Check

No lack or mix color

DDC check

Check the

DDC

information,

Including S/N,

model,

manufacturer

name, product

code.

S/N(08-09): with numbers

Model(108-125) with numbers(ref Appendix DDC

table)

manufacturer name(08-09):5A63

product ID code (10-11): 20C5

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Software/Firmware Upgrade Process

How to Download Firmware
Hardware required

1. Standard RS-232 Download cable

2. Personal computer or laptop computer

Software required

1. DDP2230 Composer lite

2. New version FW

DDP2230 Composer lite install procedure

Installation Location

The default installation directory is:

C:\Program Files\DLP Composer Lite 7.0

If you want to install to a different directory (perhaps alongside a prior release of DLP

Composer™ Lite), click the "Browse" button on the "Select Features" page..

USB Support - Installation (All Platforms)

This release includes support for a USB communications interface to DDP2230-based

projectors. The setup program includes the files needed to install USB support (for

Win98/WinMe/Win2K/WinXP only -- Win95 and WinNT are not supported).

After DLP Composer™ Lite is installed, to install the USB support, choose the "Install

DDP2230 USB Driver" icon under "DLP Composer™ Lite" in your Start menu.

USB Support - Win98/Me/XP Only

Installation on Windows 98/Me//XP may prompt "Please insert the disk labeled 'DLP

Composer Installation Directory', and then click OK". This message may be safely ignored

by clicking the OK button.

Another prompt will then appear: "The file 'windrvr6.sys' on DLP Composer Installation

Directory cannot be found". Again, click OK and the installation proceeds without further

problems.