sectional cast iron design
with Eutectoplex heat transfer surface, in triple-pass design
for operation with modulating water temperatures
Heating input: 490 to 1096 MBH
5285 661 v1.4 01/2008
144 to 321 kW
Page 2
Product Information
VITOROND 200
The modular sectional cast iron design of
the Vitorond 200, VD2 allows for
problem-free transport into
difficult-to-access boiler rooms and permits
easy assembly.
The triple-pass design ensures clean,
low-emission combustion, while the
Eutectoplex heat exchanger surface
guarantees economical energy consumption,
high operational r eliability and a long service
life.
The benefits at a glance:
H Efficient and environmentally friendly
operation due to modulated boiler water
temperatures.
Combustion efficiency:
operational reliability and a long service life.
The homogeneous structure of the
Eutectoplex special gray cast iron ensures
uniform heat transfer, minimizing stress
fractures and counteracting the formation of
condensate.
Shape and geometry of the cast iron
sections, excellent water flow characteristics
and uniform temperature distribution further
increase the level of operational reliability.
H Low-emission combustion through
triple-pass design.
H Problem-free transport into
difficult-to-access boiler rooms due to
sectional construction and low we ight of
individual sections.
H Simple, quick assembly of the individual
cast iron sections is achieved with a
double-groove seal fit system for the flue
gas passageways. The gasket seal is
secured in place by the double groove,
and therefore not subject to mechanical
stresses.
H Easy cleaning access facilitated by a
hinged (le ft or right) swing-open
combustion chamber door, allowing easy
access to all three heat exchanger passes
from boile r front, reducing side cleara nce.
H Efficient and safe ope ration of the heating
system with Vitotronic or Dekamatik
digital boiler and heating system control.
Tailored to s uit every requirement, these
controls cover all know n control strategies
and applications.
H Economical and hygienic domestic hot
water production with indirect-fired
Vitocell 100 steel or Vitocell 300 stainless
steel tanks.
Tanks may be combined into multiple-tank
batteries for a pplications requiring larger
quantities of hot water.
2VITOROND 200, VD2
5285 661 v1.4
Page 3
Product Information
Cut-Away Section
Extremely effectiveThirdVitotronic 300 control -Burner door
4” / 100 mm thickpassintelligent and easy to install,insulation
insulationoperate and service.
Rear section (with flue gas
collar)
Cast iron heat exchanger block
Overall weight
complete with insulation
Boiler water contentUSG
Max. boiler temperature
(= fixed high limit)
*1
*2
VD2-125160195230270
kW144184224264310
kW149190232274321
kW127162197233273
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
ltr
°F
°C
35¼
893
29¼
743
40
1015
41½
1056
39
990
42¾
1090
44¾
1140
309
140
203
92
256
116
1347
611
1424
646
20.6
78
248
120
40¼
1024
29¼
743
40
1015
32 x 29¼ x 10¼
810 x 743 x 261
810 x 628 x 130
810 x 628 x 238
46¾
1187
39
990
42¾
1090
44¾
1140
309
140
203
92
256
116
1556
706
1624
745
24.0
91
248
120
45½
1155
29¼
743
1015
32 x 24¾ x 5
32 x 24¾ x 9¼
1318
990
42¾
1090
44¾
1140
309
140
203
256
116
1750
794
1845
837
27.5
104
248
120
40
52
39
92
49½
1256
29¼
743
40
1015
57
1449
39
990
42¾
1090
44¾
1140
309
140
203
92
256
116
1940
880
2044
927
30.9
117
248
120
55¾
1417
29¼
743
40
1015
62¼
1580
39
990
42¾
1090
44¾
1140
309
140
203
92
256
116
2052
931
2196
996
34.3
130
248
120
4VITOROND 200, VD2
5285 661 v1.4
Page 5
Technical Data
Technical data
Boiler modelVD2-125160195230270
Max. allow. operating
pressure
Boiler connections
Boiler supply and return
Safety supply
Safety return
Drain valve
Heating surface area
Flue gas side
Water sideft.
Flue gas
– Temperature (gross)
– Flue gas mass flow rate
With minimum heating input
and a 2-stage burne r
(operation of stage 1)
– Temperature
– Flue gas mass flow rate at
Boiler standby loss based on
max. hea ting input and hot
water supply and return
temperatures of 167 / 140°F
Vent pipe collar outer ∅
Flue gas re sistance“w.c.0.200.350.510.670.75
- at upper end of rated inputmbar0.50.91.31.71.9
*3
*4
*4
*5
minimum input rate
75 / 60 °C
*6
psig7575757575
inches
inches
inches
inches
2
ft.
2
m
2
2
m
°F
°C
lbs/h
kg/h
°F
°C
lbs/h
kg/h
2½
1½
1½
40
3.7
32
3.0
374
190
470
213
266
130
282
128
2½
1½
1½
¾
¾
49.5
4.6
37.5
3.5
374
190
602
273
266
130
362
164
2½
1½
1½
60
5.6
43
4.0
374
190
732
332
266
130
439
199
2½
1½
1½
¾
¾
70
6.5
49.5
4.6
374
190
864
390
266
130
516
234
%0.300.270.240.200.18
*7
in
mm
200
8
200
8
200
8
8
200
2½
1½
1½
79.5
7.4
55
5.1
374
190
1014
457
266
130
604
274
200
¾
8
*1
Inch dime nsions are rounded to the neares t ¼”.
*2
The maximum supply operating temperature (= max. adjustable high limit) lies approx. 27°F / 15°C below the fixed high limit setting.
*3
May be less in some Canadian provinces.
*4
Connections for boiler connection kit (standard equipment).
*5
Combustion r esults are based on 13.0% CO2with fuel oil #2 and 10% CO2with natural gas, as well as
a system supply temper ature of 167 °F / 75 °C, and a system return temperature of 140 °F / 60 °C.
*6
Measured flue gas temperature with a c ombustion air tempe rature of 68 °F / 20 °C and a boiler water temperature of 176 °F / 80 °C.
*7
Vent pipe collar diameter does not automatically indicate vent/chimney s ize. See page 13 for details.
"
The combustion burner head material must be suitable for temperatur es of at least 932 °F / 50 0 °C.
"
For informa tion regarding other Viessmann System Technology componentry, please reference documentation of respective product.
5285 661 v1.4
VITOROND 200, VD25
Page 6
Technical Data
Height
Total height
SG
Width
Total width
Legend
BDBoiler drain ¾”
BWR Boiler water return
BWS Boiler wa ter s upply
COClean-out opening
FGC Flue gas collar
SGSight glass
a 10½” / 270 mm
b 5” / 125 mm
c 11½” / 290 mm
d 5½” / 140 mm
e 4” / 100 mm
Attention
Viessmann North America offers the
side-mounted control option only. Refer to
the side-mounted control dimension on
page 4.
28¾” / 730 mm
BWS
FGC
Burner Installation
The burner must be fitted to the bur ner
plate; installations direct to the boiler
door are not feasible.
Viessmann supplies a pre-drilled end
burner plate in accordance with the
20½”
520 mm
a
Total length
Length
8”
205 mm
b
23½”
600 mm
33½” / 850 mm
c
42¼” / 1075 mm
supplied burner dimensions.
Note
For mounting burners with blast tube
diameters of 150 mm / 6” to
240 mm / 9½”, the door insulation
(refractory material) can be cut to the
required size.
The blast tube must protrude from the
thermal insulation on the boiler door.
730 mm / 28 3/4”
520 mm / 20 1/2”
320 mm / 12 5/8”
150 mm / 6”
110 mm / 4 3/8”
CO
BWR
CO
BD
6VITOROND 200, VD2
5285 661 v1.4
Page 7
Boiler Connection Kit (Standard Equipment)
consisting of boiler supply and return header
Boiler supply header
BWS
Technical Data
SS/RWE
”/
16
21” / 535 mm
/
3
132 mm
5
AQW
Boiler return header
SEN 2
29½” / 750 mm
14¾” / 375 mm
BWR
190 mm
ACP
29½” / 750 mm
SR/RWE
SEN 1
SR/RWE
7½”
20¼” / 515 mm
Air vent
BWR
SS/RWE
TCP
BWS
12¾” / 325 mm
Legend
TCPAdditional temperature control port ½”
AQW Aquastat well tapping ½”
BWRBoiler water return
BWSBoiler water supply
ACPAdditional control port ½” (pressure gage)
SEN 1 Return temperature sensor port
SEN 2 Boiler pump temperature sensor ½”
RWEReturn water elevation 1½”
SRSafety return - connection to precharged
membrane expansion tank
SSSafety supply - connec tion to pressure relief valve
Low temperature protection packages from
Viessmann are required for Rondomat
boilers. A 30% Boiler Flow Package is
typically utilized in single-boiler installations.
100% Boiler Flow Packages are utilized in
single- and multiple-boiler installations.
Selection of the correct package depends on
the characteristics of the heating system,
and the degree of control necessary to
protect the boiler. Contact Viessmann for
assistance.
100% Boiler Flow Package:
H 1 3-Way return water mixing valve,
1 actuator, 1 circula ting pump
Page 8
Technical Data
30% Boiler Flow Package
Boiler return header
Boiler supply header
Boiler
supply
connection
Boiler
return
connection
The 30% boiler flow package consists of:
H 1 Boiler pump, 2 ball valves,
1 flow check valve
Low water cut-off
(standard equipment)
Boiler shunt pum p for return water
temperature elevation or bypass pump
Flow check valve
Location of Honeywell aquastat
(to control boiler pump)
Location ofsensor
(installed in s tainless steel well)
All boiler piping field supplied.
100% Boiler Flow Package
Boiler supply header
Boiler
supply
connection
Boiler
return
connection
The 100% boiler flow package consists of:
H 1 3-Way return water mixing valve,
1 actuator, 1 circ ulating pump
Boiler pump
3-Way return water mixing valve
Low water cut-off
(standard equipment)
Location ofsensor
(installed in s tainless steel well)
All boiler piping field supplied.
IMPORTANT
It is ess ential that the designer review the
sizing of all pumps including the boiler pump
normally supplied with the 100% Boiler
Flow Package to verify that all pumps in the
system operate correctly. The responsibility
for the distribution system design, including
all c irculation pum ps, r emains with the
system designer.
Boiler return header
8VITOROND 200, VD2
5285 661 v1.4
Page 9
Recommended Minimum Service Clearances
39½” /19¾” /
1000 mm
500 mm
c
Technical Data
The combustion chamber door is factory assembled to hinge on the left-hand
side. A right-hand hinge is feasible by rebuilding the door hinge hardwar e.
19¾” /
500 mm
8” / 200 mm
Boiler model
cinc hes
mm
dinches
mm
Inch dime nsions rounded to the nearest ¼”.
Front clearances (dimension “c” above) will allow for easy removal of flue gas
d
turbulator inserts, as well as for full insertion of bristle brush for heat exchanger
cleaning.
VD2-125VD2-160VD2-195VD2-230VD2-270
47¼
1200
Dependent on burner model
53
1350
59
1500
65
1650
71
1800
IMPORTANT
Minimum side clearance of 19¾” / 500 mm
must be ma intained for side-mounted KR or
Dekamatik controls.
Recommended Clearances to Combustibles
Boiler modelVD2-125160195230270
Top6” / 150 mm
Sides6” / 150 mm
Flue (oil)9” / 229 mm
Flue (gas)6” / 150 mm
Front6” / 150 mm
Floornon-combustible
IMPORTANT
Maintain 1” air clearance from uninsulated
hot water pipes to combustible material.
IMPORTANT
Boiler must not be installed on carpet.
5285 661 v1.4
VITOROND 200, VD29
Page 10
Technical Data
Waterside Flow
The Vitorond 200 boiler is designed for closed loop, forced
circulation, hot water heating systems only.
The recommended water flow rate through the Vitorond 200
is based on a temperature difference of between 20°F and
40°F / 11°C and 22°C (see table below). When a balancing
valve is used for proper balancing and water flow through the
boiler, the valve should be installed 5 pipe dia meters from any
fittings and 10 pipe diameters from circulation pumps to allow
for laminar flow.
The consulting engineer or c ontractor should review the
system design if more balancing valves are required to
properly balance the system.
Viessmann can supply TA (Victaulic) balancing valves upon
request. The balancing should be carried out by a certified
balancing firm prior to boiler start-up. Please contact
Viessmann for your closest certified balancing firm.
VD2-125 and VD2-160
VD2-195
VD2-230 and VD2-270
”W.C.
320
280
200
Pressure drop
400
160
140
120
100
80
60
40
32
28
24
20
16
14
12
10
8
6
mbar
1000
800
700
600240
500
400
350
300
250
200
150
100
80
70
60
50
40
35
30
25
20
15
A
B
C
10
4
3.2
8
2
5
345
18
810
35
2213110886644
15 20 25
132
30
3
m
/h
USG/min
Flow rate
Recommended Flow Rates
Boiler modelVD2-125160195230270
*1
20°F ∆t
40°F ∆t
11°C ∆t
22°C ∆t
*1
∆t = temperature difference
GPM
GPM
ltrs/s
ltrs/s
43
21
2.7
1.3
55
27
3.4
1.7
67
33
4.2
2.1
79
39
5.0
2.5
92
46
5.8
2.9
10VITOROND 200, VD2
5285 661 v1.4
Page 11
Operational Details
Operational Details
Requirementsare fulfilled via...
Heating water volume flow30% at heating outputa bypass pump / shunt pump or
Boiler return water temperature
(minimum)
Minimum boiler water
temperature
2-Stage burne r operationFor operation with modulating boiler water temperatures:
Modulating burner ope rationFor elevated boiler water temperatures only:
Setback ope rationMinimum boiler water temperature:
Digital boiler control systems for modulating
boiler water temperature or boiler setpoint
control.
*1
*1
1 skid c ontaining supply and return headers
1 carton containing insulation panels
1 carton containing the boiler control
Standard equipment includes:
– Boiler base with leveling bolts
– Connection piping with counter flanges and
seals
– Supply piping, sight glass, turbulators and
cleaning brush are packed in a carton and
placed inside the combustion chamber
When cast iron sections are delivered as
individual units:
– Push nipples, sight glass, glass fiber rope
seals, adhesive and oil graphite are packed
in a carton and placed inside the combustion
chamber
For multiple-boiler installations:
Dekamatik-D1,-D2
Vitotronic 100, GC1
Digital boiler control systems for modulating
boiler and common supply tempera tur e
control.
Vitocontrol
Master control for up to four boilers in
conjunction with Vitotronic 100, GC1.
*1
*1
IMPORTANT
Ensure
specific regional, provincial, or
state requirements, such as fuel train and
additional safety control requirements
etc., are known before the product order
is placed, to determine proper burner
selection and pricing.
For single- or multiple-boiler installations :
Custom contr ol panels
Custom contr ol panels for residential or
commercial applications are designed and
manufactured by Vies smann to suit any
customer’s specific requirements. Custom
control panels can have features such as
pool hea ting, hot tub heating, s now melting,
telephone tie-in, integration with Building
Management Systems, as well as several
other functions. Please inquire.
1*
Limited application only. Please inquire .
The control of the Vitorond 200, VD2 boiler can be mounted either on the left- or r ight-hand side of the boiler.
Please specify control location a t the time of order.
12VITOROND 200, VD2
5285 661 v1.4
Page 13
System Design Considerations
System Design Considerations
Burner calibration
With 2-stage and fully modulating burners,
ensure that the chimney is compatible with
the lower flue gas temperatures associated
with partial load conditions set on the
burner.
2-Stage burne r
When used with the Dekamatik or Vitotronic
control, the following minimum heating
outputs ar e applicable to protect the boiler:
- 60% of outputs stated in the Technical
Data table on page 4.
Fully modulating burner
The minimum boiler water temperature is:
– 140°F / 60°C with oil,
– 149°F / 65°C with natural gas.
Set the return temperature elevation system
to maintain a minimum value of 127°F /
53°C.
Venting
The Vitorond 200, VD2 boiler is approved
as a Category I appliance and must be
vented accordingly.
CAUTION
The Vitorond 200, VD2 boiler is not
approved for side wall venting.
Chimney
For proper operation of the Vitorond 200,
VD2 boiler, all products of combustion must
be safely vented to the outdoors, while
ensuring that flue gases do not cool
prematurely.
It is critical that the chimney s ystem be
properly designed to handle the relatively
cool flue gas temperatures produced by the
Vitorond 200, VD2 boiler.
If the chimney system lacks sufficient
insulation and/or the chimney diameter is
too large, corrosive and damaging
condensation will result due to flue gases
cooling too quickly. If a calculated chimney
diameter lies between two values, the larger
diameter should be selected.
5285 661 v1.4
VITOROND 200, VD213
Chimney (continued)
The chimney connection length between the
boiler vent pipe collar and the chimney must
be installed w ith insulation.
Vent pipe collar diameter does not
automatically indicate vent/chimney size.
We recommend consulting a reputable
chimney installer for advice in
project-specific circumstances.
When installing the Vitorond 200, VD2
boiler, it is necessary to install a barometric
draft regulator in the chimney/vent for
proper operation of the boiler.
Install the barome tr ic dra ft regulator within
5 to 7 ft. / 1½ to 2 m from the breeching
outlet located at the rear of the boiler.
Barometric draft regulator type
For natura l gas or propane applications, use
a double -acting type.
For #2 fuel oil applications, use a
single-acting type.
Barometric draft r egulator diameter
The barometric draft regulator must be the
same diameter opening as the chimney for
which the vent is sized.
For example , a 14” chimney would require a
14” barometric draft regulator. Do not size
the barometric draft regulator to the
breeching outlet of the boiler, unless the
chimney is also intended to be of that
diameter.
IMPORTANT
The size of the flue gas outlet on the boiler
does not automatically determine the
horizontal breeching, or the actual chimney
diameter. The chimney size must be
designed for the actual boiler model and its
input.
Barometric draft regulator
Combustion air supply
The boiler must not be located in areas or
rooms where chemicals containing chlorine,
bromine, fluorine, or other corrosive
chemicals are stored. Examples include
refrigerants, bleach, paint, paint thinner, hair
spray, cleaning solvents, water softener
salt, etc. The combus tion air must not be
contaminated with any amount of the above
mentioned chemicals.
Boiler should never be installe d in areas
where excessive dust, high humidity, or risk
of frost exist. Ensure adequate ventilation
and supply of fresh combustion air.
Consult Viessmann with unc ertainties in
regard to a suitable boiler installation
location.
This boiler/burner unit needs clean fresh air
for safe operation. Provisions for
combustion and ventilation air must be
made at time of installation. For oil-fired
boilers, use the “Installation Code for Oil
Burning Equipment CAN/CSA-B139”
(Canada), or NFPA 31 (USA). For gas or
propane installations, use the “Natural Gas
Installation Code CAN/CSA-B149.1 or
B149.2” (Canada), or “National Fuel Gas
Code ANSI Z223.1” (USA), and/or
provisions of local codes.
The sizing methods outlined in the above
codes should be used w hen ins talling a
round duct to supply combustion air from
the outside.
Warranty
Our warranty does not cover damages
resulting from the following:
– Corrosion caused by flue gas condensation
due to low boiler water and/or return
water temperatures.
– Operation with contaminated fill and
supplementary feed water.
System layout
The boiler water temperature limit is factory
set to 167°F / 75°C.
The boiler water temperature limit can be
increased by altering the adjus table high
limit to increas e the supply water
temperature.
To minimize piping losses of the system,
however, Viessmann recommends that the
radiation and domestic hot water production
in the system be designed for a 158°F /
70°C boiler supply water temperature.
Page 14
System Design Considerations/Burner Alternatives
System Design Considerations (continued)/Burner Alternatives
Water quality
Treatment for boile r feed water should be
considered in areas of known problems,
such as where a high mineral content and
hardness exist. In areas where freezing
might occur, an antifreeze may be added to
the system water to protect the system.
Please adhere to the specifications given by
the antifreez e manufacturer. Do not use
automotive silicate-based antifreeze. Please
observe that an antifreeze/water mixture
may require a backflow preventer within the
automatic water feed and influence
components such as diaphragm expansion
tanks, radiation, etc. A 40% antifreeze
content will provide freeze-up protection to
-10°F / -23°C. Do not use antifreeze other
than specifically made for hot water heating
systems. System also may contain
components which might be negatively
affected by antifreeze. Check total s ystem
frequently when filled with antifreeze.
Follow the instructions of antifreeze
manufacturer.
Oxygen diffusion barrier
underfloor tubing
The boiler warranty does not cover leaks
resulting from corrosion caused by the use
of underfloor plastic tubing without an
oxygen diffusion barrier. Such systems must
have the tubing without oxygen diffusion
barrier separated from the boiler with a heat
exchanger. Viessmann recommends the use
of underfloor plastic tubing with an oxygen
diffusion bar rier.
Burner manufacturer
Weishaupt or Riello
Burner/Gas train approval
Standard approvals are CSA (for Canada)
and U L (for U.S.). IRI and FM approved
equipment is also a vailable - please inquire.
Electrical requirements
Weishaupt W Series bur ners are available in
120 VAC, single-phase, in a 60 Hz
configuration. L, G, and GL Series burners
listed below are available in 120 VAC single
phase, 208 VAC three-phase, 460 VAC
three-phase, or 575 VAC three-phase, all in
60 Hz configuration. It is generally
acceptable to use voltages within ten
percent of the supply voltage. Available
voltage inside boiler room must be provided
at time of order. Ensure appropriate
disconnect means and overcurrent
protection.
Natural gas pressure
Natural gas pressures and heating values as
provided by the gas utilities vary greatly
across North America. Select the
appropriate gas train accordingly. Low
pressure gas trains have a maximum input
of 14 ”w.c .; high pressure gas trains have a
maximum pressure of 5 psig. Minimum gas
pressures apply - please inquire. Gas
pressures and heating values at site must be
provided at time of order.
Factory prewired components
Custom factory prewiring by Viessmann
ensures optimal functionality, compliance
with regional r equirements, and ease of
installation in the field. Pricing provided by
Viessmann includes all necessary hardware
items such as junction pane l, burner power
supply, boiler door safety switch (where
necessary), and all essential pressure
switches, as well as interconnection with
conduit between control and burner.
Electrical drawings provided upon product
delivery.
Boiler/Burner start-up
Vitorond 200, VD2 boilers with Weishaupt
burners require start-up by Viessmann.
Please inquire to obtain details rega rding the
necessary prerequisites of boiler/burner
start-up procedures.
IMPORTANT
To minimize delivery lead times, please
ensure that critical technical information is
provided at time of order. Viessmann will
not process an order without site-specific
information regarding available voltage and
gas pressure. In addition Vie ssmann
recommends that gas pressure information
be provided in writing by the loca l gas
utility.
14VITOROND 200, VD2
5285 661 v1.4
Page 15
System Design Considerations/Burner Alternatives
Weishaupt Burners
Boiler modelVD2-125160195230270
No. 2 oil-fired
2-stage
Natural gas-fired
2-stage
Natural gas-fired
fully modulating
Propane gas-fired
2-stage
Propane gas-fired
fully modulating
Combination
fully modulating NG,
2-stage oil
Riello Burners
Boiler modelVD2-125160195230270
No. 2 oil-fired
1-stage
No. 2 oil-fired
2-stage
Natural gas-fired
1-stage
with assembled gas train
Propane gas-fired
1-stage
with assembled gas train
Natural gas-fired
2-stage
with assembled gas train
Propane gas-fired
2-stage
with assembled gas train
Natural gas-fired
fully modulating
Propane gas-fired
fully modulating
Combination
2-stage NG,
2-stage oil
Natural gas-fired
fully modulating
low NO
x
ModelWL30L1Z
ModelWG30G1G3
ModelWG30G1G3
ModelWG30G1G3
ModelWG30G1G3
ModelWGL30GL1
ModelF15F20n.a.
Modeln.a.RL28/2
ModelG750n.a.
ModelG750n.a.
Modeln.a.G900n.a.
Modeln.a.G900n.a.
Modeln.a.RS28/M
Modeln.a.RS28/M
Modeln.a.RLS28/M
Modeln.a.RS45/M LN
5285 661 v1.4
VITOROND 200, VD215
Page 16
Printed on environmentally friendly
Printed on environmentally friendly
(recycled and recyclable) paper.
(recycled and recyclable) paper.
Viessmann Manufacturing Company (U.S.) Inc.
45 Access Road
Warwick, Rhode Island • 02886 • USA
Tel. (401) 732-0667 • Fax (401) 732-0590
www.viessmann-us.com • info@viessmann-us.com