Viessmann Type WB2B, VITODENS 200-W, Vitodens 200-W WB2B Installation Instructions Manual

VIESMANN

Installation instructions

for contractors

Vitodens 200-W
Type WB2B,45and60kW

Wall mounted gas fired condensing boiler
Natural gas and LPG version

VITODENS 200-W

5592 989 GB 11/2007 Dispose after installation.

Please follow these safety instructions closely to prevent accidents and
material losses.

Safety instructions explained

Danger

This symbol warns against the
risk of injury.

!

Please note

This symbol warns against the
risk of material losses and
environmental pollution.

Note

Details identified by the word "Note"
contain additional information.

Target group

These instructions are exclusively
designed for qualified personnel.

&

Work on gas appliances must only
be carried out by a qualified gas fit­ter.

&

Work on electrical equipment must
only be carried out by a q ualifie d
electrician.

Regulations

Observe the following when working
on this system

&

all legal instructions regarding the
prevention of accidents,

&

all legal instructions regard ing
environmental protection,

&

theCodeofPracticeofrelevant
trade associations,

&

all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.

Workingonthesystem

&

Isolate the system from the power
supply and check that it is no longer
'live', e.g. by removing a separate
fuse or by means of a mains isola­tor.

&

Safeguard the system against
unauthorised reconnection.

&

When using gas as fuel, also c lose
the main gas shut‐ off valve and
safeguard against unauthorised
reopening.

Safety instructions

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Preparing for installation

Product information .................................................................................... 4

Preparing for installation ............................................................................. 5

&

Preparing the boiler installation................................................................ 5

Installation sequence

Installing the boiler and making all connections ........................................... 7

&

Wall mounting bracket installation ............................................................ 7

&

Hanging the boiler into the wall m ounting bracket ..................................... 8

Heating water side connection .................................................................... 9

Flue gas connection.................................................................................... 9

Condensate connection .............................................................................. 10

Gas connection ..................................................................................... ..... 10

Opening the control u nit casing ................................................................... 12

Electrical connections ............................................................................ ..... 13

&

Routing the connecting cables ............................................................ ..... 15

Closing the control unit casing and inserting the programming unit .............. 16

Fitting the front panel .................................................................................. 17

Commissioning and adjustment ......................................... ......................... 18

Index

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5592 989 GB

Vitodens 200-W, WB2B

Set up for operation with nat ural gas E and LL.
ForconversiontoLPGP(withoutconversionkit),seetheserviceinstructions.

Conversion for other target countries

The Vitodens 200-W should generally onl y be delivered to those c ountries spe­cified on the type plate. For deliver ies to alternati ve countries, an ap proved con­tractor, on his own initiative, must arrange individual approval in accordance
with the law of the land.

Multi-boiler system

In connection with the installation of a multi-boiler system observe the installa­tion instructions of the mult i-boiler system accessories.

Product information

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5592 989 GB

Preparing the boiler installation

A Expansion vessel G 1"
B Safety valve
C Heating flow G 1½"
D Cylinder flow G 1½"
E Gas connection R ¾"
F Cyl inder return G 1½"

G He ating return G 1½"
H Cable entry area at the back
K Access ories (connection sets)
L Without connection sets (acces-

sories)

Preparing for installation

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5592 989 GB

M W ith connection sets (acces-

sories)

N Recommended dimension (single

boiler s ystem)

O Recommended dimension (multi-

boiler s ystem)

P Co ndensate drain

Note

This boiler (protection IP X4 D) is
approved for installation in wet rooms
inside protection area 1 according to
DIN VDE 0100 [Germany], if hosed
water can be prevented.
Observe the requirements of
DIN VDE 0100 [or local regulations].

1. Prepa re the water c onnections.
Flush the heating system thor­oughly.

2. Prepa re the gas con nection
accordingtoTRGIorTRF[orlocal
regulations].

3. Prepa re the electric al connection s.

&

Power supply cable: NYM­J3x1.5mm

2

, fuse max. 16 A,

230 V~.

&

Accessory cables: NYM with the
required number of conductors
for the external connections.

&

Allow all cables in are a "H"to
protrude 1200 mm from the wall.

Preparing for installation (cont.)

6

5592 989 GB

Wall mounting bracket installation

Note

The enclosed screws and rawl plugs
are only suitable for concrete. For
other construction materials, use fix­ings that are suitable for 100 kg loads.

A Re ference point: boil er top edge
B Installation template (included

with the boiler)

C Topedgefinishedfloor
D Recommendation

Installing the boiler and making all connections

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Hanging the boiler into the wall mounting bracket

Installing the boiler and making all connections (cont.)

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A Expansion vessel
B Safety valve
C Heating flow
D DHW flow
E DHW return
F He ating return

Connect the boiler to the on-site pip e­work.

Note

Connection situation shown with the
connection sets that are available as
accessories.
Provide the required conne ctions
when using on-site fittings.

Flue gas connection

Connect the balanced flue. Flue gas system installation

instructions.

Heating water side connection

9

5592 989 GB

Connect the condensate drain with a
slopeandapipeventtothepublic
sewer.

Gas connection

Notes regarding ope ration w ith
LPG

We recommend the installation of an
external safety solenoid valve when
installing the boiler in rooms below
ground level.

1. Seal in gas shut-off valve A at the
gas connection.

Condensate connection

10

5592 989 GB

2. Carry ou t a leak/soundnes s test.

!

Please note

Excessive test pressure
may damage the boiler and
the gas valve.
Max. test pressure
150 mbar. Where higher
pressure is required for
soundness tests, separate
the boiler and the gas valves
from the gas supply pipe
(undo the fitting).

3. Vent the gas supply pipe.

Conversion to other gas types:
Service instructions

Gas connection (cont.)

11

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Opening the control unit casing

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Information regarding the connection of accessories

For details of accessories, also observe their separate installation
instructions provided.

!

Please note

Electronic modules can be dama ged by elect rostatic discha rges.
Touch earthed objects, such as heating or water pipes, to discharge sta­tic loads.

A Radio clock receiver

Electrical connections

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B Heating circuit pump or boiler cir-

cuit pump
Only with variable speed heating
circuit pump:
Insert plug aVG into X4.

C Vitotrol 100 UTD (only for con-

stant temperature control units)
Remove jumper when making this
connection.

D Vitotrol 100 UTA (only for constant

temperature control units)
Remove jumper when making this
connection.

230 V~ plugs

sÖ Circulation pump
fÖ Power supply

Danger

Incorrect core terminations
can cause severe injuries
and damage to the equip ­ment.
Take care no t to inter­change wires "L1" and "N".

&

Install an isolator in the power
supply line that simultaneously
isolates all non-earthed co nduc­tors from the mains with at least
3 mm contact separation.

&

Max. fuse rating 16 A.

lH

&

Power supply a ccessories (230
V/50 Hz). Where the boiler is
installed in a wet area, the co n­nection of accessories to the
power supply must not be car­ried out at the control unit. The
power supply connection for
accessories can be made imme ­diately at the control unit, if the
boiler is installed outside wet
areas. This connection is
directly controlled with the sys­tem ON/OFF switch (max. 3 A).

&

Vitotrol 100 UTA

&

Vitotrol 100 UTD

Low voltage plugs

! Outside temperature sensor

(only for weather-compensated
control units).
Installation:

&

North or north-western wall,
2 to 2.5 m above ground level;
in multi-storey buildings, in the
upper half of the second floor

&

Not above windows, doors or
ventilation outlets

&

Not immediately below balco­nies or gutters

&

Never render over

&

2-core lead, max. 35 m length
with a cross-section of

1.5 mm

2

? Flow temperature sensor for low

loss header (accessories)

% Cylinder temperature sensor

(part of the DHW cylinder con­nection set).
Connection to cables with plugs
outside of the control unit.

aVG KM BUS subscrib er (acces-

sories)

&

Vitotrol 200 or 300 remote con­trol

&

Vitocom 1 00

&

Extension kit for a heating cir­cuit with mixer

&

Vitosolic

&

External extension H1 or H2

Electrical connections (cont.)

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Routing the connecting cables

!

Please note

If connecting cables touch hot c omponents they w ill be damage d.
When routing and securing power cables on site, ensure that the maxi­mum permissible temperatures for these cables are not exceeded.

A Low voltage connections
B 230 V connections
C Internal extension
D Main PCB
E Co mmunications module

F Ca ble grommet for power supply

cable

% Plugs for connecting the cylin der

temperature sensor to the cable
harness

Remove the existing cable grommet
when using larger cross-sections (up
to 714 mm). Secure the cable with
cable grommet F (black) integrated
into the casing base.

Electrical connections (cont.)

15

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Closing the control unit casing and inserting the programming unit

16

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Note

Always insert the locking screws
before commencing operation.

Fitting the front panel

17

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For commissioning and adjust­ment, see service instructions.

Commissioning and adjustment

18

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20

Printed on environmentally friendly,

chlorine-free bleached paper

5592 989 GB Subject to technical modifications.

Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: [phone]
Fax: [phone]
www.viessmann.com

Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail] m