Viessmann Riello Installation And Operating Instruction Manual

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Page 1

Installation and Operating Instruction Supplement

Use in conjunction with the original technical literature supplied by Riello

Riello Burner

Gas or Oil-Fired Burner for use with Vitola 200 boiler

Heating input 83 to 300 MBH

24 to 88 kW

Riello Burner

WARNING

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

IMPORTANT

Read and save these instructions for future reference.

Do not store or use gasoline or other flammable liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliances. Do not touch any electrical switches, do not

use any phone in your building.

Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING

Improper installation, adjustment, and/or operation could cause carbon monoxide poisoning resulting in injury or loss of life.

This product must be installed and serviced by a professional service technician who is experienced and qualified in hot water boiler installation and gas combustion.

5265 665 v2.5 12/2009

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Safety, Installation and Warranty Requirements

Please ensure that this manual is read and understood before commencing installation. Failure to comply with the issues listed below

and details printed in this manual can cause product/property damage, severe personal injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).

Each of the following issues is very important and is discussed in detail in the boiler technical literature. Ensure that the installation

complies fully and completely with all requirements set out in the boiler technical literature.

H Licensed professional heating

contractor

The installation, adjustment, service, and maintenance of this equipment must be performed by a licensed professional heating contractor.

Please see section entitled “Important Regulatory and Installation Requirements”.

H Product documentation

Read all applicable documentation

before commencing installation. Store documentation near boiler in a readily accessible location for reference in the future by service personnel.

For a listing of applicable literature, please see section entitled “Important Regulatory and Installation Requirements”.

H Contaminated air

Air contaminated by chemicals can cause by-products in the combustion process which are poisonous to inhabitants and destructive to Viessmann equipment.

WARNING

Do not store chemicals containing chlorine or other corrosive materials near the boiler, such as bleach, cleaning solvents, detergents, acids, hair spray, spray cans, paint thinners, paint, water softener salt, refrigerants, etc.

H Carbon monoxide

Improper installation, adjustment, service and/or maintenance can cause flue products to flow into living space. Flue products contain poisonous carbon monoxide gas.

WARNING

Installers must follow local regulations with respect to installation of carbon monoxide detectors. Follow manufacturer’s maintenance schedule of boiler.

H Fresh air

This equipment requires fresh air for safe operation and must be installed ensuring provisions for adequate combustion and ventilation air exist.

WARNING

Never operate the burner without an adequate supply of fresh combustion air. All the combustion and ventilation air must be supplied from the outside. Failure to heed this warning can cause severe personal injury or loss of life.

H Equipment venting

Never operate boiler without an installed venting system.

WARNING

Improper, incomplete, obstructed, or deteriorated vent system can present a serious risk of flue gases leaking into living space which could cause carbon monoxide poisoning.

H Advice to owner

Once the installation work is complete, the heating contractor must familiarize the system operator/ultimate owner with all equipment, as well as safety precautions/requirements, shut-down procedure, and the need for professional service annually before the heating season begins.

H Warranty

Information contained in this and related product documentation must be read and followed. Failure

to do so renders warranty null and void.

5265 665 v2.5

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Page

Contents

Safety

Set-up

Start-up/Appendix

Important Regulatory and Installation Requirements 4

Product Delivery 4

Mounting Burner 5

Burner Set-up - Gas 6

Burner Set-up - Oil 10

Oil Cartridge Assembly 13

Burner Set-up - Gas and Oil 13

Start-up Information 14

Technical Data 15

Wiring Diagram 18

Maintenance Record 20

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. . . .

Operation

Lighting Instructions 23

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5265 665 v2.5

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Safety

Important Regulatory and Installation Requirements

Take note of all symbols and notations intended to draw attention to potential hazards or important product information. These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”.

Codes

The installation of this unit shall be in accordance with local codes. In the absence of local codes, use: H CSA B-139 for oil installations in

Canada

H CSA-B149.1 or .2 for gas installations

in Canada

H NFPA 31 Standard for the Installation

of Oil Burning Equipment for oil installations in the U.S.

H ANSI Z223.1 National Fuel Gas Code

for gas installations in the U.S.

Always use latest editions of codes.

All electrical wiring is to be done in accordance with the latest edition of CSA C22.1 Part 1 and/or local codes. In the U.S. use the National Electrical Code ANSI/NFPA 70. The heating contractor must also comply with the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1 where required by the authority having jurisdiction.

Product Delivery

Working on the equipment

The installation, adjustment, service, and maintenance of this boiler must be done by a licensed professional heating contractor who is qualified and experienced in the installation, service, and maintenance of hot water boilers. There are no user serviceable parts on the boiler, burner, or control.

IMPORTANT

Install the boiler as described in its technical documentation before installing or operating the burner.

WARNING

Ensure main power supply to equipment, the heating system, and all external controls has been deactivated. Close main gas or oil supply valve. Take precautions in both instances to avoid accidental activation of power during service work.

Riello burners shipped by Viessmann are factory tested and calibrated on the correct boiler size using combustion analysis equipment.

Turn off electric power supply before servicing. Contact with live electric components can cause shock or loss of life.

Product delivery

H Carton with gas or oil burner

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Page 5

Mounting Burner

Fig. 1 Installing burner

Set-up

Installation

1. Remove burner from carton. The

universal mounting flange has been installed on the burner at the factory.

2. Mount burner as shown in Figs. 1 and 2.

Fig. 2 Securing burner flange to combustion chamber door

5265 665 v2.5

Page 6

Set-up

Burner Set-up - Gas

Installation

The gas train may be mounted on the left or on the right side of burner.

IMPORTANT

G200 burners have a ½” NPT female gas connection. G400 burners have a ¾” NPT female gas connection.

Gas train

NG flow pressure: min. 4.0” w.c.

max. 10.5” w.c.

LP flow pressure: min. 8.0” w.c.

max. 13.0“ w.c.

Legend (Fig. 3)

Gas supply and gas flow direction Gas shut-off valve (field supplied) Gas supply pressure test point (field supplied) Gas train pipe diameter(s) Burner G200 ½” NPT Burner G400 ¾” NPT Maxitrol RV52 with RV5210-13 (brown spring 1.0 to 3.5” w.c.) gas appliance pressure regulator Honeywell gas solenoid valve V8295 N.C. (24 V operated) Dungs MVD-LE model 200 G200= MVD-LE 205/6 (24 V) G400= MVD-LE 207/6 (24 V) Gas burner manifold test point

Gas piping pressure test

The burner and its gas connection must be leak-tested before placing the boiler/burner combination in operation.

The burner and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 0.5 psig/3.5 kPa.

Unions and manifold have been factory-tested. Leak test must be repeated during initial operation of burner by heating contractor. Never check for gas leaks with an open flame. Use approved spray liquid or soap water solution for bubble test.

Field Supplied

Fig. 3 Gas train

Viessmann Supplied

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Page 7

Set-up

Burner Set-up - Gas

(continued)

Burner manifold gas pressure adjustment

IMPORTANT

The burner manifold gas pressure settings must be performed using the RV52 gas appliance regulator only.

In the event of low gas supply pressure, increase gas supply pressure using the RV52 gas regulator to required minimum gas supply pressure.

Operating and Installation Instructions for gas train components (supplied)

IMPORTANT

No preliminary adjustments required for Honeywell V8295 N.C. gas solenoid valve.

Adjustment steps

1. Attach manometer to burner manifold

test point (combustion head ).

2. Start up burner and observe.

3. Wait until burner has stabilized to

adjust burner manifold pressure using the RV52 gas appliance regulator, and set to required burner manifold pressure setting. Use factory default settings (pages 15 and 16) as starting point only.

4. To adjust the initial lift gas pressure remove sealing cap, exposing the lift adjustment knob, turn over cap, adjust knob to “+” to increase the start pressure and set to approx. 0.7 to 0.9 “w.c. (manifold pressure).

IMPORTANT

Factory default setting is set to 100% full flow.

Fig. 4 MVD-LE valve, side view

Flow adjustment cap Pan head screw Sealing cap/adjustment cap tool

Fig. 5 MVD-LE valve, top view

5. Restart appliance at least three times to finalize gas manifold setting and to determine a smooth ignition.

6. If burner fails to ignite or ignition is delayed or hard, one or more of the following corrective actions may be required:

Adjust initial gas pressure setting on Dungs gas valve.

Ignition electrode and/or ionization (flame) rod is not set within specified range, adjust setting by referring to original Installation Instructions of Riello burner.

5265 665 v2.5

Page 8

Set-up

Burner Set-up - Gas

Verifying input of gas boilers

Natural gas burners must have gas input clocked using the gas meter. Ensure there is no gas flowing through the meter other than to the gas-fired boiler being checked. See pages 15 and 16 for gas flow rate and values for time (in seconds) for clocking gas meter. Clock at least 10 revolutions on a one ft3gas meter dial and divide time by

10. The value arrived at should be the same as shown on pages 15 and 16.

(continued)

IMPORTANT

If necessary, manifold pressure must be adjusted to make sure burner is firing at nominal input. Do not exceed gas input stated on rating plate. Turn adjustment screw on gas pressure regulator (RV52) clockwise to increase gas flow, and counterclockwise to decrease gas flow (as per instructions on the previous page).

If checking gas input with a manometer only use manifold pressures given in manual as a starting point, and use combustion instruments to ensure safe and efficient combustion values.

Be sure to turn gas off before attaching or removing pressure taps. All plugs removed for the purpose of gas pressure measurements must be replaced and leak-tested after measurements.

WARNING

Each Riello gas burner has a different manifold pressure. When replacing a gas valve, a manometer and instruments measuring combustion must be used to ensure burner is operating safely at its designed input. An overfired burner is unsafe and can cause severe personal injury or loss of life if products of combustion are allowed to enter living space through incorrect procedures.

Replacement of 24V gas valve

Use only replacement gas valves from Viessmann Manufacturing. The 24 VAC Dungs ¾” MVD-LE 207/6 and ½” MVD-LE 205/6 direct spark valves are special valves designed to operate at the low manifold pressures required by the Riello burner for both natural and propane gas. Do not use other gas valve unless specified by Viessmann.

Field measured combustion results

Use the combustion data label packed with the gas burner to record field measured combustion results and affix label to gas burner.

Adjustment data tag ANSI Z21-17b-1994

Input: C.F.H.

Manifold pressure

Air damper

Air/gas ratio No.

Flue gas temp.

O2level: %

CO2level: ppm

Date

Completed by

Installing contractor

WARNING

Checking for a safe concentration of carbon monoxide (below 50 ppm air-free) will ensure continual safe operation of boiler and burner. Annual maintenance and cleaning as described in this manual must be done. Failure to heed this warning may lead to severe personal injury or loss of life.

IMPORTANT

It is necessary to follow all safety information in the Riello technical literature as well as all other OEM component instructions shipped with this manual. The Viessmann factory settings are an initial guide to be verified or changed by the installer based on field measured combustion results. The burner settings arrived at during field measurements may be different from the generalized conversion burner settings given in the Riello technical literature.

5265 665 v2.5

Page 9

Set-up

Burner Set-up - Gas

(continued)

IMPORTANT

Note the following construction differences between the general Riello conversion burner and Riello burner supplied for use on the Vitola boiler.

N200 and P200 burners for use with Vitola 200 VB2-18 to VB2-40

The 40-(N,P)200 gas burners when supplied by Viessmann for VB2-18 and

-22 are constructed with drawer assembly diaphragm installed in the combustion head assembly for natural gas and propane.

8 mm

H: 15.8 mm W: 19.5 mm

Sleeve Drawer assembly diaphragm Orifice

19 mm

The main gas orifice for natural gas is changed from the 2.0 mm orifice normally supplied with a 40-(N,P)200 aftermarket conversion burner to that stated in the table below.

The differences in orifice size for the VB2-18, -22 cause the manifold pressure adjustment information in the Riello 40-(N,P)200 manual to be not applicable. Use the manifold pressures in this manual as a starting point for burner adjustment for the VB2-18, -22. Do not change orifice, diaphragm or sleeve-combination. Contact the Viessmann Technical Department.

Summary of changes to original Riello burner

Burner Model Model No.

Boiler

Orifice

NG 1.5 1.7 2.0 2.0

LP 1.3 1.3 1.3 1.3

Sleeve

NG n.a. installed installed n.a.

LP installed installed installed installed

Diaphragm

NG installed installed n.a. n.a.

LP installed installed n.a. n.a.

n.a. = not applicable

5265 665 v2.5

G200

VB2-18

G200

VB2-22

G200

VB2-33

G200

VB2-40

Page 10

Set-up

Burner Set-up - Oil

Fig. 6 Connection to a one-pipe system

The oil burner is provided with its own oil filter and built-in flow check valve. The flow check valve is located in the return, and a manual shut-off is located in the supply.

One-pipe systems

1. Connect as shown in Fig. 6.

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Page 11

Set-up

Burner Set-up - Oil

Fig. 7 Side-mounting support bracket

(continued)

2. Mount filter support bracket either on

the side of the boiler (Fig. 7) or on the front of the boiler (Fig. 8).

Fig. 8 Front-mounting support bracket

Fig. 9 Mounting filter and check valve assembly

5265 665 v2.5

3. Mount filter and check valve assembly to mounting bracket (Fig. 9).

Filter is disposable type and must be replaced with the filter cartridge supplied by Viessmann.

Page 12

Set-up

Convertingtwo-pipesystemtoone-pipesyste

Burner Set-up - Oil

Fig. 10 Connect oil supply and return lines

(continued)

oil line from tank to oil pump on burner from oil pump on burner recirculation to filter

4. Connect flexible oil lines to the filter check valve assembly. See Fig. 10.

Red: supply (connection with the red manual valve) Blue: return (connection with the check valve).

The Riello burner shipped by Viessmann comes with the bypass plug already installed, ready for two-pipe connection. For a one-pipe system (gravity system where the oil tank is above the burner) use the copper tee provided. This tee converts the two-pipe system to a one-pipe system. The oil not used by the pump recirculates into the supply line. Pipe sealant must be used on the threaded ends of the flare fittings which join the copper tee to the filter check valve assembly.

5. Install tee as shown in Fig. 11.

Fig. 11

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Page 13

Oil Cartridge Assembly

Set-up

1.Check that all surfaces are clean before installing new O-ring supplied with replacement filter cartridge.

2.Set O-ring in place and mount new filter cartridge.

3.Attach clear plastic cup and tighten brass nut.

IMPORTANT

Never tighten brass nut with a tool; hand tighten only. Cap and O-ring might deform and leak air.

IMPORTANT

The flare adaptors are tapped 3/8” BSP (British straight pipe) at the factory. Replacement flare adaptors must be ordered from Viessmann. Do not use 3/8” NPT flare adaptor as replacement.

Fig. 12 Oil cartridge assembly

Burner Set-up - Gas and Oil

Fig. 13

5265 665 v2.5

The quick-connect plug-in system

IMPORTANT

Refer to Riello instructions for adequate fuel supply pipe sizing and sequence of burner operation. Ensure an adequate supply of fresh combustion and ventilation air for safe operation. Refer to codes mentioned on page 4.

CAUTION

When new cartridge assembly is mounted, remove brass nut and plastic cup. Check for clean and proper O-ring and O-ring seats before starting oil flow.

CAUTION

Never use Teflon tape or compression fittings in fuel oil piping.

Electrical connections

1. Run the plug-in connector cable of

the Vitotronic control down behind the front panel of the boiler and out through the wire strain relief as per the boiler installation instructions (Electrical Connections).

2. Connect the female plug of the

burner to the male plug of the Vitotronic control. See Fig. 13.

Installation Instructions Riello gas or oil burner

Page 14

Start-up Information

Combustion analysis

This gas or oil burner requires combustion measurements to be performed at the final installation site by a licensed heating contractor to verify factory settings, or to be used as a guide in changing burner settings to suit local conditions.

Examples of local conditions which influence combustion results include: weather conditions, length of horizontal vent pipe, diameter and height of the chimney, side wall venting (power vent), altitude above sea level, quality and heating value of gas or oil used, maximum number of other fuel burning appliances running at the same time. These conditions affect the burner set-up. The burner must be adjusted for acceptable combustion results under local conditions of the installation.

IMPORTANT

When the boiler is fired for the first time, the ceramic fiber insulation at the back of the combustion chamber door will require ½ to 1 hour of firing time to “cure”. An odor may occur during this time. Final measurements of CO must be done only after the “cure” is complete.

Boiler start-up

Start-up/Service Instructions of boiler, as well as literature of burner, burner test sheet and control literature.

Combustion measurements (CO2, stack temperature, draft and CO) are taken in the flue pipe between boiler and barometric draft regulator before dilution air (see the installation manual). Overfire draft is measured at the combustion chamber observation port opening. The expected CO2products of combustion are printed below. These values are based on average results slightly higher or lower values may be suitable depending on installation conditions.

Fuel NG LP Oil

The CO concentration should be as shown on the Viessmann quality control burner test results. If the CO concentration is above 50 ppm, then measures should be taken to decrease concentration to a value below 50 ppm. Steps to be taken include: ensuring sufficient supply of combustion air, adjusting air gate settings, ensuring chimney and vent are correct and meet safety codes, verifying boiler input and burner settings, replacing any defective part on burner, contacting manufacturer’s technical sales representative for assistance.

9.5 to

10.2%

10.0 to

11.5%

11.0 to

13.0%

WARNING

DO NOT USE GASOLINE CRANKCASE DRAININGS OR ANY OIL CONTAINING GASOLINE.

WARNING

Always keep the manual fuel supply valve shut off if the burner is shut down for an extended period of time.

WARNING

Do not tamper with the unit or controls.

WARNING

DO NOT START THE BURNER UNLESS THE COMBUSTION CHAMBER DOOR IS SECURED IN PLACE.

WARNING

DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED, WHEN THE UNIT IS FULL OF VAPOR, OR WHEN THE COMBUSTION CHAMBER IS VERY HOT.

Test port for combustion analysis equipment

5265 665 v2.5

Page 15

Technical Data

Natural gas

Appendix

Burner Model

Input MBH

Flow Rate ft3/h

Gas Valve Model MVD-LE 205/6 MVD-LE 205/6 MVD-LE 205/6 MVD-LE 205/6 MVD-LE 207/6 MVD-LE 207/6

Manifold Pressure

T in seconds 1 ft

Combustion Head Setting

Air Gate Setting

The above specifications are for 0-2000 ft. above sea level.

Boiler

m3/h

“w.c. 1.6 2.1 2.0 1.5 1.2 1.1

0.01 m

N200 VB2-18

2.0 2.0 2.8 3.5 2.5 2.8

N200 VB2-22

90 26

2.55

40.00

14.1

0.3 2.0 2.0 3.5 1.0 5.0

31.03

10.86

116

3.29

N200 VB2-33

146

4.13

24.65

8.70

N200 VB2-40

185

5.24

19.45

6.86

N400 VB2-50

N400 VB2-63

238

6.74

15.12

5.34

300

8.5

12.00

4.23

CAUTION

The burner settings above do not guarantee safe operation. Burner settings serve to help provide smooth operation at initial start-up.

CAUTION

Do not overfire or underfire burner. Factory settings to be verified or changed by qualified heating contractor, depending on field measured combustion results.

Burner test results

The indicated values for manifold and air gate settings are the result of production line testing under ideal conditions.

Final burner adjustment to suit local field conditions is necessary for safe operation.

IMPORTANT

Observe the stated minimum and maximum supply gas pressures. Exposing the burner gas train to supply pressures other than the stated values can cause unsafe conditions. Viessmann strongly recommends the installation of an approved type CO detector in the vicinity of any gas burning equipment. Observe national and/or local code requirements. If in doubt consult your local gas company.

5265 665 v2.5

Verification of results

The burner adjustment values indicated serve as a starting point only. Combustion results must be field verified using properly calibrated Bacharach or equivalent instruments. Each burner is certified for one input only. Do not overfire or underfire burner.

Technical data

Fuel natural gas

. . . . . . . . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . ..

Average heating value 1000 MBH/ft

. . . . . . . . . .. . . .. . .. .

Specifications

Inlet gas pressure min. 4.0” w.c.

. . . . . . . . . ..

max. 10.5” w.c.

Draft regulator

VB2-18 to -40 MG1 6”

VB2-50 to -63 MG1 7” Overfire draft +0.01” w.c. Max. breeching draft -0.02” w.c.

INPUT = 3600/T x 1000 where T = TIME (sec.) for 1 ft3natural gas

INPUT = (3600 x 0.01 x 1000 x 35.31)/T where T = TIME (sec.) for 0.01 m3natural gas

. . . . . . . . . .. . . .. . .. . . .. . .. . .

. . . . . . . . . .. . . .. . .. . . .

. . . . . . . . . .

Page 16

Appendix

Technical Data

(continued)

Liquid propane

Burner Model

Input MBH

Flow Rate ft3/h

Gas Valve Model MVD-LE 205/6 MVD-LE 205/6 MVD-LE 205/6 MVD-LE 205/6 MVD-LE 207/6 MVD-LE 207/6

Manifold Press.

T in seconds 1 ft

Combustion Head Setting

Air Gate Setting

The above specifications are for 0-2000 ft. above sea level.

Boiler

m3/h

“w.c. 1.2 1.4 1.6 2.4 1.3 1.7

0.01 m

P200 VB2-18

35.31

2.0 2.0 2.75 3.75 2.4 2.8

P200 VB2-22

90 26

1.02

100

0.5 2.0 3.0 3.5 1.0 5.0

77.58

27.40

116

46.4

1.31

P200 VB2-33

146

58.4

1.65

61.64

21.76

P200 VB2-40

185

2.10

48.62

17.17

P400 VB2-50

238

95.2

2.70

37.80

13.35

P400 VB2-63

3.40

30.00

10.59

300

120

CAUTION

The burner settings above do not guarantee safe operation. Burner settings serve to help provide smooth operation at initial start-up.

Burner test results

The indicated values for manifold and air gate settings are the result of production line testing under ideal conditions.

Final burner adjustment to suit local field conditions is necessary for safe operation.

IMPORTANT

Verification of results

Technical data

Fuel propane gas

. . . . . . . . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .

Average heating value 2500 MBH/ft

. . . . . . . . . .. . . .. . .. .

CAUTION

Do not overfire or underfire burner. Factory settings to be verified or changed by qualified heating contractor, depending on field measured combustion results.

Specifications

Inlet gas pressure min. 8” w.c.

Draft regulator

VB2-18 to -40 MG1 6”

VB2-50 to -63 MG1 7” Overfire draft +0.01” w.c. Max. breeching draft -0.02” w.c.

INPUT = 3600/T x 2500 where T = TIME (sec.) for 1 ft3propane gas

INPUT = (3600 x 0.01 x 2500 x 35.31)/T where T = TIME (sec.) for 0.01 m3propane gas

. . . . . . . . . ..

max. 13” w.c.

. . . . . . . . . .. . . ..

. . . . . . . . . .. . . .. . .. .

. . . . .

5265 665 v2.5

Page 17

Appendix

Technical Data

Fuel oil No. 2

Burner Model

Input MBH

Nozzle

Nozzle Flow USGPH

Pump Pressure

Air Tube Length

Air Tube Insertion

Boiler

Danfoss

Delavan

Hago

Steinen

MBH

psig kPa

inches mm

(continued)

F3 VB2-18

83 24

n.a. n.a. 0.85x60°xAH 1.00x60°xAH n.a. n.a.

0.50x60°xSS 0.60x60°xA 0.85x60°xW 1.00x60°xW n.a. n.a.

0.50x60°xB 0.60x60°xB n.a. n.a. 1.25x60°xB 1.65x45°xB

n.a. n.a. n.a. n.a. n.a. 1.65x45°xS

0.59 83

150

1034

254

93/

248

F3 VB2-22

107

0.76 107

170

1172

254

93/

248

F5 VB2-33

135

0.96 135

145

1000

254

93/

248

See Fig. 14, dimension “a”

F5 VB2-40

170

1.21 170

170

1122

254

146

F10 VB2-50

219

1.56 219

165

1138

254

146

F10 VB2-63

1.65x45°xSS

300

2.14 300

175

1207

254

146

Turbulator

Air Gate

2.75 3.5 - 3.75 3.0

IMPORTANT

In multiple-boiler installations, a booster pump may be required.

semi-flange

Fig. 14 Air tube insertion (VB2-18, -22, -33)

(VB2-40, -50, -63)

2 3 3

4 1 4

3.5 3.0 4.0

F10 burners for use with Vitola 200 VB2-50, VB2-63

The F10 as supplied by Viessmann uses the 10” long tube and a special turbulator disc and end cone unique to Viessmann. Order replacements from Viessmann only.

5265 665 v2.5

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Appendix

Wiring Diagram

LWCO

WARNING

Turn off electric power supply before servicing. Contact with live electric components can cause shock or loss of life.

WARNING

Safety high limit aquastats are inside boiler control. Do not operate burner without boiler control. Never bypass aquastats.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Vitotronic boiler control Riello burner 120 VAC, 60 Hz, 2.5 A Burner plug-in connector (male and female) Primary control connections;

connect blue wire to the following terminal on the control box:

Fuel NG LP Oil

Terminal 7 7 6

Motorized air damper (gas burner only) Low water cut-off (field supplied, if required) Heating system ON/OFF switch 120 VAC, installer must provide 15 A overcurrent protection Receptacle (site) 120 VAC

IMPORTANT

Install the boiler as described in its technical documentation before installing or operating the burner.

IMPORTANT

120 VAC is supplied to burner via plug-in connector. Do not connect additional 120 VAC to burner.

IMPORTANT

If any of the original wires as supplied with the appliance must be replaced, replace with 221°F/105°C rated or its equivalent. Minimum size 18 AWG.

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Appendix

Installation of Blocked Vent Safety Switch

CAUTION

For use with chimney venting only. Do not use in conjunction with sidewall power venting or direct vent application. These venting systems will provide a safety shutdown in case the vent system becomes blocked.

IMPORTANT

There are additional parts supplied in this kit. Refer to appropriate page for specific instructions on burner/boiler combination.

(for Canadian oil burning installations only)

1. Install blocked vent switch

(see enclosed FieldControls WMO-1 Installation Instructions).

2. Run BX cable (armored cable) or any other approved wire (required by local authorities having jurisdiction) from WMO-1 switch to burner base. Use nominal ½” electrical knockout provided on Riello plate for connectors. If necessary, relocate wiring harness strain relief to other electrical opening provided.

3. Disconnect black wire (BK) of 7-pole

plug from oil burner primary

control base.

4. Rewire (wire nut included) the black wire (BK) through WMO-1 safety switch and back to terminal “L” of the oil burner primary control.

If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 221°F / 105°C rated or its equivalent . Minimum size 18 AWG.

120 VAC field wiring

5265 665 v2.5

Legend

BK Black BU Blue GN Green RD Red WH White

Page 20

Appendix

Maintenance Record

Start-up Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service

on:

by:

Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service

on:

by:

Service binder

1. File all Parts Lists, Operating and

Service Instructions in the Service Binder.

2. Install a protective hanging case near the boiler and store the Service Binder in this location.

Maintenance

Before each heating season begins, have the following service and maintenance done by a licensed, professional heating contractor:

1. Boiler heat exchanger inspected and cleaned.

2. Vent system inspected for deterioration, leaks, corrosion, proper draft, and proper operation. Check vent system for compliance with local and national code requirements. Repair or replace as required.

3. Burner checked and, if necessary, adjusted for proper combustion and operation. Check for adequate supply of fresh outside combustion and ventilation air.

WARNING

Neglecting to perform necessary maintenance can cause unsafe operation.

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Notes

Appendix

5265 665 v2.5

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Appendix

Notes

5265 665 v2.5

Page 23

Lighting Instructions

FOR YOUR SAFETY READ BEFORE OPERATING

W A R N I N G: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Operation

A. This appliance does not have a pilot. It is equipped

with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance

area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any

phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Set thermostat or other operating control to lowest setting.

3. Turn off all electric power to the appliance.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

5. Close main gas shut-off valve.

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow ”B” in the safety information above on this label. If you don’t smell gas, go to the next step.

4. This device is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

Manual gas shutoff

Open

Closed

TO TURN OFF GAS TO BOILER

1. Set thermostat or other operating control to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Close main gas shut-off valve.

7. Open main gas shut-off valve.

8. Turn on all electric power to the appliance.

9. Set thermostat or other operating control to desired setting.

10. If the appliance will not operate, follow the instructions ”To Turn Off Gas To Appliance” and call your service technician or gas supplier.

5265 665 v2.5

Page 24

Conversion Table

Quick Reference

H “w.c. x 2.54 = mbar

H mbar x 0.394 = “w.c.

H kW x 3413 = Btu

H bar x 14.5 = psig

H kg x 0.289 = USG (#2 oil)

H BHP x 9.8 = kW

H BHP x 33779 = Btu

H m x 3.28 = ft.

H m3x 35.3 = ft.

H kcal x 3968 = Btu

H Cal value NG = 950 - 1050 Btu/ft.

H Cal value LP = 2450 - 2500 Btu/ft.

H Motor kW x 1.31 = Motor HP

NG Natural Gas

LP Liquid Propane

°C °F

-40 -40

-35 -31

-25 -13

-20 -4

-18 0

-16 +3

-14 +7

-12 +10

-10 +14

-9 +16

-8 +18

-7 +19

-6 +21

-5 +23

-4 +25

-3 +27

-2 +28

-1 +30 0 +32

+1 +34 +2 +36 +3 +37 +4 +39 +5 +41 +6 +43 +7 +45 +8 +46

+9 +48 +10 +50 +12 +54 +14 +57 +16 +61 +18 +64 +20 +68 +25 +77 +30 +86 +35 +95 +40 +104 +50 +122 +60 +140 +70 +158 +80 +176 +90 +194

+100 +212 +110 +230

Printed on environmentally friendly

(recycled and recyclable) paper.

Viessmann Manufacturing Company (U.S.) Inc. 45 Access Road Warwick, Rhode Island • 02886 • USA Tel. (401) 732-0667 • Fax (401) 732-0590 www.viessmann-us.com • mail@viessmann-us.com

Viessmann Manufacturing Company Inc. 750 McMurray Road Waterloo, Ontario • N2V 2G5 • Canada Tel. (519) 885-6300 • Fax (519) 885-0887 www.viessmann.ca • mail@viessmann.ca

Viessmann Riello Installation And Operating Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual