Viessmann VITOTRONIC 100, HC1, VITOTRONIC 300-K, MW2S, VITOCONTROL-S Installation And Service Instructions Manual

Installation and
Service Instructions

for use by heating contractor

V

itotronic 100, Model HC1

Digital boiler control unit

Vitotronic 300-K, MW2S

Outdoor-reset logic digital cascade control
Panel mount, controls up to 4 Vitodens WB2B boilers

Please file in Service Binder

VITOTRONIC 100, HC1
VITOTRONIC 300-K, MW2S

Certified as a component part
of Viessmann boilers only

Vitotronic 100, HC1

Vitotronic 300-K, MW2S

5727 946 v1.2 11/2011

Safety, Installation and Warranty Requirements

5727946v1.2

Please ensure that this manual is read and understood before commencing installation. Failure to comply with the
instructions listed below and details printed in this manual can cause product/property damage, severe personal injury,
and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual
subsections).

Licensed professional heating
contractor

The installation, adjustment, service,
and maintenance of this equipment
must be performed by a licensed
professional heating contractor.

ease see section

Pl
entitled “Important
Regulatory and
Installation
Requirements.”

Product documentation

Read all applicable documentation be­fore commencing installation. Store
documentation near boiler in a readily
accessible location for reference in the
future by service personnel.

For a listing of
applicable literature,
please see section
entitled “Important
Regulatory and
Installation Requirements.”

Advice to owner

Once the installation work is complete,
the heating contractor must familiarize
the system operator/ultimate owner
with all equipment, as well as safety
precautions/requirements, shut-down
procedure, and the need for
professional service annually before
the heating season begins.

Warranty

Information contained in
this and related product
documentation must be
read and followed. Failure

to do so renders warranty
null and void.

2

Index

Table of Contents

Page

Safety, Installation and Warranty Requirements 2

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General Information

Important Regulatory and Safety Requirements 5
About these Instructions 6

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Heating System Designs

System design 7

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Installation – Vitotronic 300-K

Installing the Cascade Communication Module 10
Summary of electrical connections (Power Pump Module) 11
Installing modules 13
Installing the programming unit 13
Summary of electrical connections 14
Sensor connection 17
Connection of the pumps 19

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Connection to modulating valve actuators 20
Connection of external contacts 21
Connection to compiled failure alarm 22
Making the LON connection 23
Power supply 24

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Initial Start-up

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Steps 25
Further step-by-step instructions 26

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Service Scanning – Vitotronic 100, HC1

Service level summary 36
Temperatures, boiler coding card and quick scans 37
Scanning operating conditions 38
Scanning and resetting service displays 39

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Service Scanning – Vitotronic 300-K

Service level summary 40
Temperatures and quick scans 41
Scanning operating conditions 43

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Troubleshooting – Vitotronic 100, HC1

Retrieving fault codes from the fault memory (fault history) 44
Faults displayed at the programming unit 44

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Troubleshooting – Vitotronic 300-K

Retrieving fault codes from the fault memory (fault history) 48
Faults with fault display at the programming unit 48

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Function Description – Vitotronic 100, HC1

Boiler temperature control 54

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5727 946 v1.2

3

Table of Contents

5727946v1.2

Index (continued)

Function Description – Vitotronic 300-K

Cascade control unit 55
Heating circuit control 60
DHW tank temperature control 63

Components – Vitotronic 300-K

Components from the parts list 65
Mixing valve circuit extension kit 69
Installation examples 70
Remote control 71
Room temperature sensor 77
Input Module 0 to 10 V 78

Coding – Vitotronic 100, HC1

Resetting codes to the factory setting 79
Coding Level 1 79
Coding Level 2 80

Coding – Vitotronic 300-K

Resetting codings to the factory setting 82
Coding Level 1 82
Coding Level 2 85
Slab curing function diagram 101

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Connection and Wiring Diagrams - Vitotronic 100, HC1

Boiler control, Power Pump Module (models 45, 60) wiring diagram 102
Boiler control, Power Pump Module (models 80, 105) wiring diagram 104

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Appendix

Specification – Vitotronic 100 106
Specification – Vitotronic 300-K 106
Parts list 107

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Product Information

Vitotronic 100, HC1, and Vitotronic 300-K

Only for integration/installation on Viessmann boilers and for wall mounting.

These application examples are only recommendations, and must therefore be checked on site for completeness and
function.

4

Important Regulatory and Safety Requirements

5727946v1.2

General Information

Approvals

Viessmann boilers, burners and
controls are approved for sale in North
America by CSA International.

Codes

The installation of this unit shall be in
accordance with local codes. In the
absence of local codes, use:
CSA C22.1 Part 1 and/or local codes

in Canada

National Electrical Code ANSI/NFPA

70 in the U.S.

Always use latest editions of codes.

Working on the equipment

The installation, adjustment, service,
and maintenance of this product must
be done by a licensed professional
heating contractor who is qualified and
experienced in the installation, service,
and maintenance of hot water boilers.

There are no user serviceable parts on
the boiler, burner, or control.

Please carefully read this manual prior
to attempting installation. Any
warranty is null and void if these
instructions are not followed.

For information regarding other
Viessmann System Technology
componentry, please reference
documentation of the respective
product.

We offer frequent installation and
service seminars to familiarize our
partners with our products. Please
inquire.

The completeness and functionality of
field supplied electrical controls and
components must be verified by the
heating contractor. These include low
water cut-offs, flow switches (if used),
staging controls, pumps, motorized
valves, air vents, thermostats, etc.

Ensure main power supply to
equipment, the heating system, and all
external controls has been deactivated.
Close main oil or gas supply valve.
Take precautions in both instances to
avoid accidental activation of power
during service work.

Technical literature

Literature applicable to all aspects of
the Vitotronic 300-K:

- Installation & Service Instructions

- Operating & User Instructions

- Instructions of other Viessmann
products utilized and installed

- Installation codes mentioned
in this manual

WARNING

Turn off electric power
supply before servicing.
Contact with live
electric components
can cause shock or loss
of life.

Leave all literature at the installation
site and advise the system operator/
ultimate owner where the literature
can be found. Contact Viessmann for
additional copies.

5

General Information

5727946v1.2

Important Regulatory and Installation Requirements

Power supply

Install power supply in accordance with
the regulations of the authorities
having jurisdiction or, in the absence of
such requirements, in accordance with
National Codes. Viessmann
recommends the installation of a
disconnect switch to the 120 VAC
power supply outside of the boiler
room. The installer must provide
maximum 15 A overcurrent protection
for the 120 VAC power supply (fuse or
circuit breaker).

Working with an open control

No static discharge to the internal
componentry must ever occur when
working with opened control
equipment.

About these Installation Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.

Warnings draw your attention to the

WARNING

Indicates an imminently hazardous
situation which, if not avoided, could
result in death, serious injury or
substantial product/property damage.

presence of potential hazards or
important product information.

CAUTION

Indicates an imminently hazardous
situation which, if not avoided, may
result in minor injury or
product/property damage.

IMPORTANT

Cautions draw your attention to the
presence of potential hazards or
important product information.

Helpful hints for installation,
operation or maintenance which
pertain to the product.

This symbol indicates that additional,
pertinent information is to be found in
column three.

This symbol indicates that other
instructions must be referenced.

6

System design

5727946v1.2

Heating System Designs

A Vitodens 200-W (models 45 to

105) with the Vitotronic 100, HC1,
with KMK cascade communication
module as part of the standard
delivery

B Vitotronic 300-K with LON

communication module (accessory)

C DHW cylinder
D Vitotronic 200-H with LON

communication module
(accessories)

E Mixing valve on Vitotronic 300-K
F Mixing valve on Viotronic 200-H
G Maximum temperature controller

(underfloor heating)

H Low loss header
K Two-way valve

! Outdoor temperature sensor
? Supply temperature sensor

common heating flow
(low loss header)

?M1 Supply temperature sensor

mixing valve circuit 1 ­extended circuit
(Vitotronic 200-H)

?M2/M3Supply temperature sensor

mixing valve circuit 2 or 3
(Vitotronic 300-K)

% DHW temperature sensor
sÖ Boiler pump (Vitotronic 100,

HC1)

sÖM1 Mixing valve circuit 1

(Vitotronic 200-H)

sÖM2/M3Mixing valve circuit 2 or 3

(Vitocontrol-S)

sA DHW pump
sK DHW recirculation pump
fÖ Power supply, 120 V/60 Hz
gSM1 Motor mixing valve circuit 1

(Vitotronic 200-H)

gSM2/M3Motor mixing valve circuit 2

or 3 (Vitotronic 300-K)

aVD/aVH External hook-up

(Vitotronic 300-K),
see page 21.

aVG/KMK Connection to

Vitotronic 100, HC1 to
Vitotronic 300-K

KMK Interconnection between

boiler controls and Vitotronic
100, HC1

7

Heating System Designs

5727946v1.2

System design (continued)

The codes must be set on every Vitotronic 100.
(see section on coding page 82)

Vitotronic 100, HC1

Required coding

01 : 2

07 : 2
07 : 3
07 : 4

Vitotronic 300-K

Required coding

00 : 3,
00 : 4,
00 : 7,
or
00 : 8

35 : 1
35 : 2
35 : 3
35 : 4

Multi-boiler system with Vitocontrol-S, WB2B

Setting the boiler number at the Vitotronic 100 of the
second boiler
third boiler
fourth boiler

Heating circuit M2 without DHW heating
Heating circuit M2 with DHW heating
Heating circuit M2 and M3 without DHW heating

Heating circuit M2 and M3 with DHW heating

Setting up Vitotronic 300-K with
one Vitotronic 100
two Vitotronic 100
three Vitotronic 100
four Vitotronic 100

Vitotronic 200-H (if installed)

Required coding

97 : 1 The outdoor temperature is accepted by the LON BUS

8

System design (continued)

5727946v1.2

DHW and Space Heating
Multiple (up to four) Vitodens 200-W, models WB2B 45, 60, 80 and 105 with...

– multiple heating circuits with mixing valves
– low-loss header

Vitotronic 300-K

Heating System Designs

DHW Tank

TPV

PPM

Boiler 1 Boiler 2

PRV

PPM PPM PPM

Boiler 3 Boiler 4

PRV

PRV

PRV

Common

Supply
Temperature
Sensor

Low-Loss

ader

He

M

Fig. 31

When designing a multiple Vitodens system as shown above, please reference applicable multiple Vitodens technical
documentation, and contact your local Viessmann Sales Representative for further assistance.

M

IMPORTANT

This installation example depicts a
possible piping layout for multiple
Vitodens 200-W, WB2B boilers
equipped with Viessmann system
Technology. Please note that this
example is based on a simplified
conceptual drawing only! Piping and
necessary componentry must be field
verified.
A low water cut-off (LWCO) must be
installed where required by local codes.
Proper installation and functionality in
the field is the responsibility of the
heating contractor.

WARNING

When extending wire, there is the
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near
high voltage 120/240 VAC
conductors. If proximity to high
voltage conductors cannot be
avoided, use stranded, twisted pair
or shield design wire. Ensure that
only one end of the shielding is
grounded.

9

Installation – Vitotronic 300-K

Installing the Cascade Communication Module

A

The cascade communication module

2.

A

3.

Installation Instructions shipped
with boiler.

1.

X7

A

B

C

C

D

A Vitotronic 300-K
B KMK-BUS
C Boiler control with Vitotronic 100

and KMK Module (max 4 boilers)

D 2-core Cable

(cable cross-section 2 x 0.5 mm

2

20 AWG total length 164ft. / 50m)

E Connection to the Vitotronic 300-K

(to terminals X9.3 and X9.4 on
cascade electronic module A2)

F Terminal strip ”KMK1/KMK2” at

the cascade communication module
of the boiler control with
Vitotronic 100

X9

4

3

A2

KMK2KMK1 KMK2KMK1

Note:
The total length of BUS cables B
should not exceed 164ft. / 50m.
The wires from the BUS cables are
commutable.

1 2 3 41 2 3 4

5727 946 v1.2

10

Summary of electrical connections (Power Pump Module)

Power/Pump module

MAIN POWER SUPPLY

120V, 60HZ, 12A

L

N

G

MAIN
DISCONNECT

L2
L1
P1
P2

A

-TYPICAL

SAFETY DEVICE

LOW WATER CUT-OFF

SWITCH

120VAC
WALL
RECEPTACLE

120/230

Transformer

NL

202120A40

L2

L1 G N

40

202120A

M

120VAC

BOILER
PUMP

Installation – Vitotronic 300-K

Installation
Instructions,
Power Pump

31 2

143

NL

NLNLNL

50

50

120VAC

FAULT

ALARM

OUTPUT

1 2 3 1 2 3 1 2 3

28

L G N

144

31 2

31 2

145

145144143

Module

KMK1KMK2

X1

4321

KMK

Module

L

145

X
7

X
8

X
9

X11
LON

KMK

X4

Boiler Control Board

1234567

X3

20 40

N

230 VAC

40962035100

5727 946 v1.2

11

Installation – Vitotronic 300-K

Summary of electrical connections (Power Pump Module) (continued)

305

1.

318

2.

129

X10

139

4.

X2

X1

12

5727 946 v1.2

Installing modules

5727946v1.2

A4 A3

A1 A2

A1 Power supply module

2 Cascade electronic module

A
A3 Power module
A4 Extension module, mixing valves

Installing the programming unit

Installation – Vitotronic 300-K

1. Install the modules in accordance

with the layout indicated on DIN
rail inside the control panel.

2. Connect the modules in accordance

with the overview
on page 14 and 15, using the
connecting cables provided.

1. Make a cutout with the dimensions
305 × 129 mm in the front door of
the control panel.
When installing two programming
units, maintain a distance between
both of 20 mm.

2. Snap the frame into place.

3. Insert the programming unit.

4. Plug the connecting cable into the

back of the programming unit and
into the cascade electronic module
(A2).

13

Installation – Vitotronic 300-K

5727946v1.2

Summary of electrical connections

14

F1 4A

(slow)

Summary of electrical connections (continued)

5727946v1.2

Installation – Vitotronic 300-K

15

Installation – Vitotronic 300-K

5727946v1.2

Summary of electrical connections (continued)

A1 Power supply module

fÖ Power supply connection

A2 Cascade electronic module

! Outdoor temperature sensor

(accessories)

? Common supply temperature

sensor

% DHW tank temperature sensor

(accessories)

%B 2nd tank temperature sensor

(accessories)

aJA Temperature sensor T1
aJB Temperature sensor T2

or
temperature sensor - DHW tank
loading system

aVD External connections
aVG KM BUS users (accessories) link

to Vitotronic 100 and remote
controls Vitocontrol

aVH External connections
LON Connecting cable for data

transfer between the control
units

S1 Emissions test switch S

(optional)

A3 Power module

sÖA1 Heating circuit pump or

DHW tank loading system

sA DHW tank pump (accessories)
sK DHW re-circulation pump
sL Shunt or supply pump
gÖ Compiled failure alarm
gSA1 Three-way return elevation valve

A4 Expansion module

?M2/M3 Supply temperature sensor
sÖM2/M3 Heating circuit pump
gSM2/M3 Mixing valve actuator

A5 Programming unit

incl. connecting cable

*1

Remove both jumpers when connecting the emissions test circuit.

16

Sensor connection

Outdoor temperature sensor

Installation – Vitotronic 300-K

The outdoor temperature sensor should be mounted 6.5 to 8ft / 2 to 2.5m above
ground level on the north or north-west facing wall of the building. In the case of
multi-storey buildings, it should be mounted in the upper half of the second storey.
Make sure that the sensor is not located over windows, doors and air vents, nor
immediately beneath a balcony or guttering.
Do not paint over the outdoor temperature sensor housing.

1. Remove the cap.

2. Mount the bottom part of the sensor

housing.

1.

4.

2.

WARNING

When extending wire, there is the
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near
high voltage 120/240 VAC
conductors. If proximity to high
voltage conductors cannot be avoided,
use stranded, twisted pair or shield
design wire. Ensure that only one end
of the shielding is grounded.

5.

3.

3. Pull the sensor wire through the
opening in the terminal compartment
and through the strain relief
provided.

4. Connect the wires to the terminals.

5. Place the cap over the outdoor

temperature sensor.

600

580

560

540

520

500

480

460

440

5727 946 v1.2

420

Resistance in

400

-40 -30 -20 -10 0 10 20 30

-40 -22 -4 14 32 50 68 86

Outdoor temperature in °C / °F

17

Installation – Vitotronic 300-K

Sensor connection (continued)

DHW tank temperature sensor

The sensor measures the domestic hot
water tank temperature.

720

700

680

Heating systems with domestic hot
water heating (single-boiler systems
only)

1. Install the DHW tank temperature

sensor.

See installation instructions
for domestic hot water tank

Note:

When installing the sensor in DHW
tanks of other makes, make sure
that the sensor is pressed against
the sensor well of the DHW tank by
means of a suitable device.

2. Ensure that the maximum
permissible domestic hot water
temperature is not exceeded. If
necessary, install a suitable safety
device for this purpose.

Check the sensor

1. Disconnect wires from terminals

X2.7 and 2.1 of module A2.

2. Measure resistance of sensor at
terminals ”1” and ”2” of the plug.

DHW tank
temperature

Resistance
in ΩΩΩΩ

in °F / °C /

104 / 40
122 / 50
140 / 60

578
597
616

3. Compare the value measured with
the current temperature. If the value
differs significantly, check
installation and, if necessary, replace
sensor.

Technical data

Degree of protection: IP 32
Ambient temperature
During operation:

32 to + 194°F
0 to + 90°C

During storage and transport:

- 4 to + 158°F

-20 to + 170°C

660

640

620

600

580

560

Resistance in

540

0 20 40 60 80 100
32 68 104 140 176 212

DHW tank temperature in °C / °F

18

ctrical connection

Ele

The sensors are ready to connect.
Insert the DHW temperature sensor lead
wires to terminals X2.7 and 2.1 of the
A2 Module.

Heating systems without domestic hot
water heating

Do not connect the DHW tank
temperature sensor.

5727 946 v1.2

Connection of the pumps

Available pump connections

sÖ Heating circuit high temperature

(without mixing valve)

sÖM2 Heating circuit M2 pump

Terminals 2 - L, - G , - N

sÖM3 Heating circuit M3 pump

Terminals 1 - L, - G , - N

sA DHW pump for heating up the

domestic hot water tank ­Terminals 4 - L, - G , - N

sK DHW recirulation pump

Terminals 3 - L, - G, - N.

Installation – Vitotronic 300-K

TERMINAL

4 or 3

A

B

Install pumps: see
manufacturer’s
instructions.

120 VAC pumps

Note:

The maximum power consumption of
all pumps is 4A .
Rated current: max. 2 FLA
Recommended connection
cable: AWG 14

Connect the 3-wire cable from the
pump to the corresponding terminals.

240 VAC or 3 PH pumps

Note:

Use contactor to switch pump.
For activating the contactor:
Rated current: max. 2 FLA
Recommended connection
cable: AWG 14

Please ensure that all connections and
cable gauge comply with local and
national codes.

1.Select the contactor and the
connecting cable in accordance with
the rating of the pump that is to be
connected.

2.Connect the pump and power supply
to the contactor.

3.Connect contactor coil to the
corresponding terminals.

5727 946 v1.2

19

Installation – Vitotronic 300-K

Connection of modulating valve actuators

Control unit

20V or 24V valve adaptor

1 1

2 DIN rail in connection enclosure

3 aBH Terminals

120V Valve Adaptor

Rated voltage: 120 VAC
Rated current: max. 0.1 FLA
Recommended connection
wire size: AWG 14

24V Valve Adaptor

Rated voltage: 24 VAC
Rated current: max. 0.15 FLA
Recommended connection
wire size: AWG 14

Operating time:

5 to 199 sec. selected via coding
address “40”.

1 120V valve adaptor

2 120V valve actuator

1 24V valve adaptor

2 24V valve actuator

1. Disconnect power to control.

2. Install 120V or 24V valve adaptor
on DIN rail inside connection
enclosure.

3. Insert the plug gS into socket gS on
the control.

4. Fasten cable with tie.

5. Connect black wire of the adaptor to
connection aBH on the DIN rail

- Terminal 8, 9 or 10.

6. Connect valve actuator wires to the

adaptor terminals as shown on
figures.

20

5727 946 v1.2

Connection of external contacts

Implement connection a
A2 in accordance with the overview on
pages 15 and 16 and the control panel
wiring diagram.

VD / aVH on

A External heating program

changeover or “Mixing valve open”

Contact closed:

The manually pre-selected heating
program can be changed via this
contact, (see table below) enabling the
mixing valves to be opened.

The mixing valve open function can be
allocated via coding address “9A”, and
the heating program changeover can be
allocated to the heating circuits via
address “91”.

Installation – Vitotronic 300-K

WARNING

Heating circuits are no longer frost
protected during mixing valve closed.
A minimum boiler return temperature
is not maintained during external
disabling.

Via coding address “99”, you can
pre-select what input aVD should
affect.

A External heating program

changeover/external “Mixing valve
open”.

B External disable/external “Mixing

valve closed”

C External demand

Manually pre-selected
heating program

(with open contact)

9

Room heating OFF/
DHW OFF

or

worRoom heating OFF/

DHW ON

rw Room heating ON/

DHW ON

Coding 2 Changed heating program

d5: 0
(factory
default)

d5: 1 <–> Continuous operation with normal room temperature/DHW in

B External disable/external “Mixing

valve closed”

Closing the dry contact causes the
burner to shut down or the mixing
valve to be closed.
Allocated boiler or pumps are switched
OFF, and isolation valves are closed.
No frost protection!

(with closed contact)

<–> Continuous operation with reduced room temperature/DHW OFF

accordance with coding address “64”

C External demand

Closing the dry contact starts the boiler
burners, subject to load via a set
supply temperature (coding address
“9b”) on Vitotronic 300-K.

The supply temperature is limited via
the set min. and max. supply
temperature.

5727 946 v1.2

21

Installation – Vitotronic 300-K

Connection of the compiled failure alarm

Implement connection gÖ on A3 in
accordance with overview on page 104
and control panel wiring.

A3

gÖ

A

B

Rated voltage: 120 VAC 60 Hz
Rated current: max. 2 FLA
Recommended connection
wire size: AWG 14

1. Disconnect power to control and
burner.

2. Connect the compiled failure alarm
as shown in the diagram.

A Connect terminal strip in

connection enclosure of boiler
control

B Visual and/or audible alarm device

(120 VAC)

22

5727 946 v1.2

Installation – Vitotronic 300-K

Making the LON connection

The Viessmann LON system is designed for the Line BUS topology with end of line resistors on both ends.

Connection with Viessmann LON cable

A A A

C

23ft. / 7m

B B

A Control unit or Vitocom
B LON cable

Connection with

 Viessmann LON cable and
 Viessmann LON coupling

A A A

C

23ft. / 7m

B

3ft. / 7m 23ft. / 7m

2

B

A Control unit or Vitocom
B LON cable (max. 3 cables

between two devices)

D

23ft. / 7m

C

C End of line resistor

B

23ft. / 7m

B

D

23ft. / 7m

B

DD

23ft. / 7m

B

C

C End of line resistor D LON extension jack,

5727 946 v1.2

23

Installation – Vitotronic 300-K

Making the LON connection (continued)

Connection with

Viessmann LON cable,
On-site cable for extensions up to 900 m / 3000 ft.

A A A

C

A Control unit or Vitocom
B LON cable
C End of line resistor (standard

D Up to 99 participants and the

E Junction box
F Connecting cable (on site)

23ft. / 7m

B B B

delivery of Vitotronic 300-K)

corresponding number of junction
boxes and cables

E E

F

Power supply

23ft. / 7m 23ft. / 7m

B

max. 900 m / 3000 ft.

Note:

The Viessmann LON system always
requires two conductors and shielding.
Conductors are interchangeable.

Observe the requirements for cabling
and operation of the LON interface
FTT-10A (see www.echelon.com).

E

D

E

23ft. / 7m

1. Ensure that the main power supply

C

to the control contains overcurrent
protection with a minimum rating of
6A and 2-pole disconnect

Legend

L: Line
N: Neutral
G: Ground

A Power supply 120 VAC, 1PH,

60Hz, provide disconnect means
and overcurrent protection as per
local codes

B Terminal fÖ in connection

enclosure

C Connection enclosure

24

WARNING

The control must be grounded.
Ensure that “L”, “N” and “G” are
not interchanged.

2. Connect power supply wire to the

connection fÖ terminals 11, N and G
on the DIN rail inside the connection
enclosure.

5727 946 v1.2

Initial start-up

Steps

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . ..

1. Commissioning all Vitodens 200-W with Vitotronic 100
Vitodens 200-W Service Instructions 26

2. Controls and display elements

H Vitotronic 100, HC1 26

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. ..

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . ..

.

Page

3. Checking the heating circuit allocation (Vitotronic 300-K) 27

4. Changing the display language (Vitotronic 300-K) 27

5. Configuring a multi-boiler system 28

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. ..

6. Updating the LON participant list on Vitotronic 300-K 29

7. Connecting control units into the LON system 29

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .

8. Carrying out a participant check (Vitotronic 300-K) 29

9. Reducing the maximum burner output (Vitotronic 100) 30

10. Matching the coding addresses to the system version (Vitotronic 100) 30

11. Matching the coding addresses to the system version (Vitotronic 300-K) 30

12. Checking outputs (actuators) and sensors 31

13. Selecting the boiler sequence (Vitotronic 300-K) 32

14. Adjusting the heating curve (Vitotronic 300-K) 33

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .

. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. .

5727 946 v1.2

25

Initial start-up

Further step-by-step instructions

Commissioning of all Vitodens 200-W, WB2B with Vitotronic 100, HC1

Service Instructions Vitodens 200-W, WB2B

A

ºC

A Heating programs
B No function
C Information

+

OK

i

–

BD CEFGHK

D Fact0ory default setting
E Confirmation
F Value setting

G No function
H Emissions test function
K Boiler water temperature

26

5727 946 v1.2

Further step-by-step instructions (continued)

Boiler sequence

Initial start-up

A Heating circuit selection
B Reduced room temperature
C DHW temperature
D Normal room temperature
E Standby mode
F DHW only

G Heating and DHW
H Economy mode
K Party mode
L Information
M Standard settings
N Confirmation

Checking the heating circuit allocation (Vitotronic 300-K)

heck that the label for heating

H C

circuit allocation has been affixed to
the corresponding fields of the
programming unit.

H Press the corresponding key before

commencing all adjustments.

Changing the display language (Vitotronic 300-K)

1. Press i.

2. Select the required language

with .

3. Confirm with .

O Adjusting values
P Time programs
R Holiday program
S Time/date
T Heating curve level shift
U Heating curve slope

5727 946 v1.2

27

Initial start-up

Further step-by-step instructions (continued)

Configuring a multi-boiler system

The cascade communication module must be fitted into all Vitotronic 100 boiler control.
Setting codes, see page 80 and 86.

Example of a multi-boiler system

Vitotronic 300-K

145

Vitotronic 300-K

––

––

Number of connected boilers
< 5 boilers
Set code ”35:2”, ”35:3” or
”35:4”

Vitotronic 100 Vitotronic 100

KMK1 KMK2

Vitotronic 100, HC1

Multi-boiler system
Set code ”01:2”

Boiler number 1
Coding ”07:1”

–– ––

Connecting control units into the LON system

The LON communication module (accessories) must be fitted.

ote:

N

The data transfer via the LON system can take several minutes.

Vitotronic 200-H

– – – –

– – – –

KMK1

Vitotronic 300-K

Multi-boiler system
Set code ”01:2”

Boiler number 4

Set code ”07:4”

Setting up LON participant numbers

In coding 1, set the LON participant
number via coding address “77”.

Vitotronic 300-K

1. Set the number of boilers

In coding 1, set coding address “35”.
Coding 1 see page 82.

Note:
In one LON system, each number
must only be allocated once.

Only one Vitotronic may be
programmed as fault manager.

28

Installation and service
instructions, Vitotronic 200-H.

Note:
In one LON system, each number
must only be allocated once.

5727 946 v1.2

Initial start-up

Further step-by-step instructions (continued)

Update the LON participant list on Vitotronic 300-K

Only possible if all users are connected and the control unit is encoded as fault manager (coding 79 : 1 factory default setting)

Note: In each heating system, only one Vitotronic may be encoded as fault manager.

1. Press w and

for approx. 2 s.
The participant check is initiated.

simultaneously

2. Press D.
The participant list is updated
after approx. 2 min.
Participant check completed.

Example of a LON system

Vitotronic 300-K

Participant no. 5
Code ”77:5”

Send time via LON
Code ”7b:1”

Transmit outdoor temperature
via LON
Set code ”97:2”

”79:1” Fault Manager ”79:0” Control is not fault

”9C:20” Monitoring LON
Participant

Vitotronic 200-H

LONLON

Participant no. 10
Set code ”77:10”

Accept time via LON
Set code ”81:3”

Receive outdoor temperature
via LON
Set code ”97:1”

manager
”9C:20” Monitoring LON

Participant

Vitotronic 200-H

LON

Participant no. 11
Set code ”77:11”

Accept time via LON
Set code ”81:3”

Device receives the time

”79:0” Control is not fault
manager

”9C:20” Monitoring LON
Participant

Vitocom

Participant no. 99

Time received via LON

Carrying out a participant check (300-K)

The communication with the system devices connected to the fault manager is tested by means of a participant check.
Preconditions:

H The control unit must be programmed as fault manager (code 79:1).
H The LON participant number must be programmed in all control units

(see page 28).

H The fault manager participant list must be up to date.

Participant check

F01 : 01

1

Participant

Consecutive
number in the
participant list

5727 946 v1.2

number

1. Press w and simultaneously for
approx. 2 seconds.

2. Select the required participant with

and .

3. Activate check with .
”Check” flashes until its completion.

The display and all key illuminations
of the selected participant flash for
approx. 60 seconds.

H During communication between

both devices ”Check OK” is
displayed.

H ”Check not OK” is displayed, if no

communication is established.
Check the LON connection and
coding.

4. To check further participants
proceed as described under points 2
and 3.

5. Press w and
approx. 1 second.

simultaneously for

29

Initial start-up

Further step-by-step instructions (continued)

Reducing the maximum burner output (Vitotronic 100)

Vitodens 200 service instructions

Matching the coding addresses to respective system version (Vitotronic 100)

In code 1, set the following coding

ddresses:

a
01 Multi-boiler system
06 Maximum boiler temperature

In code 2, set the following coding
addresses:
76:2 With cascade communication

module KMK
07 Boiler number
2F Air bleed function

Matching coding addresses to respective system version (Vitotronic 300-K)

In code 1, set the following coding
addresses:
00 System design
35 Number of boilers in cascade
36 Minimum limit of the cascade

supply temperature

37 Maximum limit of the cascade

supply temperature

*1

3b Control type
3C Control strategy
77 LON participant number

*2

A2 DHW priority
A5 Heating circuit pump logic

function (economy control)

C5 Minimum supply temperature

limit, heating circuits

C6 Maximum supply temperature

limit, heating circuits

In code 2, set the following coding
addresses:
38 Lead boiler rotation
39 Permanent lead boiler
3A Permanent last boiler
55 Function DHW temperature

control

78 LON communication enabled
7A Central control
7F Detached house or apartment

building (management system)

98 Viessmann system number

*1

9C Monitoring LON participants

*1

Not higher than (Vitotronic 100 Coding Level 1 - 06:)

*2

Only in conjunction with LON system

30

5727 946 v1.2