Viessmann 7826 987, 7826 988 Installation Instructions Manual

Page 1
Installation Instructions
for use by heating contractor
Replacement of Control Console
for Vitodens 100-WB1A
, Part No. 7826 987, 7826 988
Safety and Installation Requirements
Please ensure that these instructions are read and understood before commencing installation. Failure to comply with the instructions listed below can cause product/property damage, severe personal injury, and/or loss of life.
Please file in Service Binder
Working on the equipment
The installation, adjustment, service, and maintenance of this product must be done by a licensed professional heating contractor who is qualified and experienced in the installation, service, and maintenance of hot water boilers. There are no user serviceable parts on the boiler, burner, or control.
Remove front cover panel and expose control
Ensure main power supply to equipment, the heating system, and all external controls has been deactivated. Close main gas supply valve. Take precautions in both instances to avoid accidental activation of power during service work.
It is not permissible to perform service work on any component parts ensuring safe operation of the heating system. When replacing parts, use original Viessmann or Viessmann approved replacement parts.
Ensure that theVitodens 100 Service Instructions are referenced.
C
A
1. Remove the screw at the top of boiler .
2. Press down on springs at bottom of boiler and remove the front enclosure panel .
3. Flip control console down .
D
7826 988 II CA 03/2009
B
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Removing the control unit
1. Flip control unit down and out
towards you. The control unit is held in place with a spring loaded clip A.
A
2. Slide unit to the left to remove.
IMPORTANT
The control unit has labels and stickers containing important information. Read and follow their respective instructions.
3. Tilt down the control to remove back
cover (shield).
4. Release tabs on both sides of the console.
2
5. Expose wiring connectors.
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Removing the control unit (continued)
6. Remove connectors.
7. Cut cable tie from the base.
8. Remove complete control console
from the base (left side first).
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Page 4
Installation
1. Install new control (starting from
right side).
2. Reconnect all wiring harnesses (connectors are numbered which correspond to the numbers printed on the circuit board).
3. Use two cable ties (field supplied) to secure the harness to the control base.
4. Reinstall back cover (shield).
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Page 5
Installation (continued)
S1
Factory default settings for S1 DIP switch
1 Dip switch S1
5. Reinstall front cover panel.
6. Verify DIP switch settings.
DIP switch settings - S1
Dip switch number
1 OFF Pump is ON during call for
2 OFF Do not adjust
3 OFF Do not adjust
4 OFF Do not adjust
Setting Explanation
heat. After call for heat (RT-Terminal) is satisfied pump post-purges for 12 minutes. After DHW/external heat demand (ST-Terminal) is satisfied, pump post-purges for 1.5 minutes.
ON Pump operates continuously
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Page 6
Reinstalling the control unit
1. Hook in control unit.
2. Flip control upward and lock into
position.
CAUTION
Electrical cables may become damaged if in contact with hot components. When running and securing connecting cables on site, ensure that the maximum permissible temperatures of the cables are not exceeded.
Reinstalling the front cover panel
1. Hook in front cover panel.
2. Press in bottom portion of front
cover panel until it locks into position.
3. Fasten with screw at the top part of the boiler.
IMPORTANT
Read and follow, where applicable, the safety instructions of all labels and stickers attached to boiler surfaces. Do not remove any of these instructions. Contact Viessmann if any replacement labels are required.
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Page 7
Wiring diagram
External Connections (Field Wiring)
DHW
PUMP
PUMP
7
Page 8
Printed on environmentally friendly
(recycled and recyclable) paper.
Viessmann Manufacturing Company (U.S.) Inc. 45 Access Road Warwick, Rhode Island 02886 USA 1-800-288-0667 Fax (401) 732-0590 www.viessmann-us.com info@viessmann-us.com
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Viessmann Manufacturing Company Inc. 750 McMurray Road Waterloo, Ontario N2V 2G5 Canada 1-800-387-7373 Fax (519) 885-0887 www.viessmann.ca info@viessmann.ca
Technical information subject to change without notice.
7826 988 II v1.0
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