Viega Advantix 4960.81 Instructions For Use Manual

Page 1
Advantix shower channel, base unit
Instructions for Use
for bonded sealing (tiled shower) with sealing mat
Model Year built:
4960.81 from 01/2008
en_INT
Page 2
Advantix shower channel, base unit 2 from 32
Page 3

Table of contents

Table of contents
1.1
1.2
1.3
Target groups 4
Labelling of notes 4
About this translated version 5
2 Product information 6
2.1
2.2
2.2.1
2.2.2
2.2.3
2.3
2.3.1
2.3.2
2.3.3
2.4
2.4.1
2.4.2
2.5
Standards and regulations 6
Intended use 7
Areas of use 7
Media 7
Drainage capacity 7
Product description 8
Overview 8
Technical data 9
Sound protection 9
Information for use 9
Sealing 9
Fire protection 11
Required accessories 11
3 Handling 12
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.3
3.3.1
3.3.2
3.4
Advantix shower channel, base unit 3 from 32
Assembly information 12
Important note 12
Installation dimensions 12
Tools and materials 14
Assembly 14
Determine height 14
Mount base unit 19
Align shower channel 20
Connect shower channel 21
Preparing for further work 22
Sealing the shower channel 24
Insert grate frame 27
Care 29
Care tips 29
Cleaning 30
Disposal 32
Page 4
About these instructions for use

1 About these instructions for use

Trade mark rights exist for this document, further information can be found at viega.com/legal.

1.1 Target groups

The information in this instruction manual is directed at the following groups of people:
n Heating and sanitary professionals and trained personnel n Tilers n Consumers
It is not permitted for individuals without the abovementioned training or qualification to mount, install and, if required, maintain this product. This restriction does not extend to possible operating instructions.
1.2
The installation of Viega products must take place in accordance with the general rules of engineering and the Viega instructions for use.
Labelling of notes
Warning and advisory texts are set aside from the remainder of the text and are labelled with the relevant pictographs.
DANGER! This symbol warns against possible life-threatening injury.
WARNING! This symbol warns against possible serious injury.
CAUTION! This symbol warns against possible injury.
NOTICE! This symbol warns against possible damage to property.
Notes give you additional helpful tips.
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1.3 About this translated version

This instruction for use contains important information about the choice of product or system, assembly and commissioning as well as intended use and, if required, maintenance measures. The information about the products, their properties and application technology are based on the current standards in Europe (e. g. EN) and/or in Germany (e. g. DIN/DVGW).
Some passages in the text may refer to technical codes in Europe/ Germany. These should serve as recommendations in the absence of corresponding national regulations. The relevant national laws, stand‐ ards, regulations, directives and other technical provisions take priority over the German/European directives specified in this manual: The information herein is not binding for other countries and regions; as said above, they should be understood as a recommendation.
About these instructions for use
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2 Product information

2.1 Standards and regulations

The following standards and regulations apply to Germany / Europe. National regulations can be found on the relevant web site of your country at viega.com/standards.
Regulations from section: Sealing
Scope / Notice Regulations applicable in Ger‐
Product information
many
Stress class of the underground, as well as suitable bonded sealing
Stress class of the underground, as well as suitable bonded sealing
Approved bonded sealings with proof of practicability in keeping with building law for stress classes A and AO
Approved bonded sealings with proof of practicability in keeping with building law for stress classes A, B and C
Permitted bonded sealings EN 14891
Regulations from section: Media
Scope / Notice Regulations applicable in Ger‐
Typical domestic wastewater DIN 1986-3
ZDB-Merkblatt 8/2012
Leitfaden zur Abdichtung im Ver‐ bund (AIV)
ETAG 022 T1
DIBt-Bauregelliste A, Teil 2 des DIBt und Prüfgrundsätze für Abdichtungen im Verbund (PG AIV-F)
many
Regulations from section: Sound protection
Scope / Notice Regulations applicable in Ger‐
many
Fulfilled noise protection require‐ ments
Fulfilled noise protection require‐ ments
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DIN 4109
VDI 4100
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2.2 Intended use

10
20

2.2.1 Areas of use

Product information
Regulations from section: Important notes
Scope / Notice Regulations applicable in Ger‐
many
Dimensions of slots and recesses EN 1996
The shower channel is used in the bathroom as a drain for a floor-level shower. It is designed for small to medium volumes of water, which occur in e. g. residential building.

2.2.2 Media

2.2.3
Drainage capacity
Technical information, see Ä Chapter 2.3.2 „Technical data“ on page 9.
The shower channel is intended for draining of household-type waste‐ water in constant operation, see Ä „Regulations from section: Media“ on page 6.
n The short-term temperature of the wastewater may reach up to
95° C. The temperature must be considerably lower in constant operation.
n The pH value must be higher than 4 but lower than 10.
It is not permitted to introduce wastewater which would damage the product material.
The drainage capacity is dependent on the chosen installation height. The installation height is the distance from the drain to the flange.
Drainage capacity at an accumulation height of 10 mm above the grate:
0.65–0.85 l/s
Drainage capacity at an accumulation height of 20 mm above the grate:
0.8–1.0 l/s
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2.3 Product description

1
2
4
6
7
8
9
5
10
12
11
13
14
3

2.3.1 Overview

Product information
Fig. 1: Components and scope of delivery
1 - mounting adhesive 2 - sealing tape 3 - drain flange 4 - shower channel 5 - mortar anchor with connection for potential equalisation 6 - feet, height-adjustable 7 - fixing material for the feet 8 - odour trap, adjustable in two stages 9 - height adjustment piece, can be cut to length 10 - immersion pipe, removable 11 - sieve 12 - spacer 13 - height- and lateral adjustable grate frame 14 - grate*, height-adjustable
* Not included in scope of delivery
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2.3.2 Technical data

Product information
Nominal width [DN] 50
Material Stainless steel 1.4301

2.3.3 Sound protection

2.4
Information for use
Drainage capacity
Dimensions and installa‐ tion height
Water seal level 90–99 mm installation height: 35 mm
Load class K = 300 kg
The measured sound level during water drainage is 19 dB(A). For infor‐ mation on sound protection requirements met, see Ä „Regulations from section: Sound protection“ on page 6.
Ä
Chapter 2.2.3 „Drainage capacity“
on page 7
Ä
Chapter 3.1.2 „Installation dimen‐
sions“ on page 12
100–109 mm installation height: 40 mm
110–190 mm installation height: 50 mm

2.4.1 Sealing

Bonded sealing
To protect against moisture penetration, apply sealing foils, which are to be processed in liquid state, directly below the tiles on screed and walls. The determination of the stress class and the underground as well as the selection of the suitable bonded sealing must be carried out in compliance with the valid standards and regulations, see: Ä „Regula‐
tions from section: Sealing“ on page 6.
Fig. 2: Diagram of a bonded seal
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1
9 8 7 6
2 3 4 5
Important note
Product information
Careful planning is required for professional sealing. In addition, depending on the individual dampness wear class and the type of foun‐ dation, a suitable BS system with a building regulations certificate of suitability must be chosen.
Furthermore, the following factors should be taken into account:
n Drain or shower channel must be equipped with a special flange,
which has an adhesive surface and a width of at least 30 mm.
n For bridging the material change from drain to screed, either a suit‐
able sealing collar or sealing tape designed for overlapping with the BS over a width of at least 50 mm must be used.
n The screed must be laid at a minimum incline of 1–2 %. n The installation must be carried out properly in acc. with the
mounting instructions and the manufacturer's information.
Fig. 3: Construction diagram of the bonded seal - min. screed incline 1–2 %
1 - Grate 2 - Top piece with adhesive flange 3 - Tile 4 - Tile cement 5 - Bonded sealing 6 - Screed 7 - Sealing collar 8 - Mat 9 - Adhesive flange
Permitted bonded seals
In connection with suitable drains, only approved bonded sealings with proof of practicability in keeping with building law may be used. See
Ä
„Regulations from section: Sealing“ on page 6.
Information regarding the procedure can be found in the instructions for use of the corresponding product.
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2.4.2 Fire protection

Product information
Advantix shower channels and drains can both be fitted to be fire proof. The R120 pipe lead-in can be used for this purpose in the floor con‐ struction. In this way, a fire resistance time of up to 120 minutes can be achieved.
2.5
Fig. 4: Example: fire protection pipe lead-in
Mounting instruction of the R120 pipe lead-in see model 4923.5, Art.-No. 491 673.
Required accessories
The grate is not included in the scope of delivery and can be ordered separately (see catalogue).
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3 Handling

3.1 Assembly information

3.1.1 Important note

Before assembly:
n Check if the drainage capacity of the model chosen is sufficient for
n An adequate level of floor covering stability must be guaranteed
n The dimensions of slots and recesses must be in compliance with
Handling
the arising water volume Ä Chapter 2.2.3 „Drainage capacity“ on page 7.
Ä
Chapter 2.3.2 „Technical data“ on page 9. This can be achieved
either through an adequate covering of screed or another alternative solution. Relevant measures must be considered before mounting.
the regulations from section Ä „Regulations from section: Important notes“ on page 7.

3.1.2 Installation dimensions

During assembly:
n Observe installation dimensions. n Do not use mounting adhesive older than 18 months. n Position the shower channel in such a way that the grate is remov‐
able.
After assembly:
n The shower channel must be fully lined with mortar. n The sealing accessories should be given to the person responsible
for the bonded sealing (e. g. tiler).
n Coordinate all relevant installation details, especially regarding the
bonded sealing, with those responsible for the subsequent work.
When fitting a shower channel in a niche, to be able to remove the grate and to avoid a strip of tiles next to the channel, the correct size of niche is of importance.
n Dimension A = Channel length n Dimension B = Minimum width of the niche from plaster inside edge
to plaster inside edge
n Dimension C = Minimum width of the niche from tile inside edge to
tile inside edge
Dimension "B" is important so that the flange does not need to be mor‐ tised and the sealing on the flange and wall can be completed properly.
Dimension "C" is important so that the grate remains removable.
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Handling
Fig. 5: Niche dimensions
Art. no. A B C Standard dimen‐
sion
of shower door
571 160
750 795 720 750
619 541
571 177
800 845 770 800
619 756
571 184
900 945 870 900
619 763
571 191
1000 1045 970 1000
619 770
571 207
1200 1245 1170 1200
619 787
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3.1.3 Tools and materials

Special tools
Mounting adhesive
Handling
n Spanner size 8 for mounting grate n Drill, 6 mm n Tool for the removal of the grate (e. g. model 4965.90,
art. no. 689 704)
Mounting adhesive can be used for a maximum of 18 months.
The filling date is found on the top edge of the cartridge. The first two numbers represent the month, the following number the year.
Example
085... Filling date = August (08) 2015 (5)
Fig. 6: Filling date of the mounting adhesive
3.2
Assembly

3.2.1 Determine height

Determine screed height.
There are three different installation heights:
n 110–190 mm Ä „Installation height 110–190 mm“ on page 15
Ä
n 100–109 mm n 90–99 mm Ä „Installation height 90–99 mm“ on page 17
In its delivery condition, the height of the base unit is 190 mm.
„Installation height 100–109 mm“ on page 16
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Installation height 110–190 mm
Handling
Shorten height adjustment piece accordingly.
The water seal level remains 50 mm.
Further: Ä Chapter 3.2.2 „Mount base unit“ on page 19.
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Installation height 100–109 mm
1x
10mm
Handling
Loosen fastening ring with screwdriver.
Push the floor piece in by one ring (1 x 10 mm).
The fine tuning within these dimensions takes place using the height adjustment piece.
The water seal level reduces to 40 mm.
Fit the mounting ring and tighten to a maximum 2.5 Nm ± 0.2 Nm using a screwdriver.
Alternatively, the screw can be tightened until the markings on the mounting ring match up.
Further: Ä Chapter 3.2.2 „Mount base unit“ on page 19.
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Installation height 90–99 mm
2x
10 mm
Handling
Loosen fastening ring with screwdriver.
Push in the floor piece around 2 rings (2 x 10 mm).
The fine tuning within these dimensions takes place using the height adjustment piece.
The water seal level reduces to 35 mm.
Fit the mounting ring and tighten to a maximum 2.5 Nm ± 0.2 Nm using a screwdriver.
Alternatively, the screw can be tightened until the markings on the mounting ring match up.
Further: Ä Chapter 3.2.2 „Mount base unit“ on page 19
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Correct height adjustment
Handling
Loosen fastening ring with screwdriver.
Remove the floor piece or push it into the drain.
Remove the floor piece.
Lay the greased O-Ring into the casing (see arrow).
Push the floor piece straight into the required position in the drain.
The arrow on the base of the odour trap must be pointed towards the drain.
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3.2.2 Mount base unit

Handling
Fit the mounting ring and tighten to a maximum 2.5 Nm ± 0.2 Nm using a screwdriver.
Alternatively, the screw can be tightened until the markings on the mounting ring match up.
Insert height adjustment piece with O-ring.
Screw the height adjustment into the foot.
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Page 20
Insert rubber caps.
1
2
3
Push feet into the retaining brackets.
Handling

3.2.3 Align shower channel

Bend open the mortar anchor (1).
Press the drain support into the height adjustment piece as far as it will go (2).
Correct drain position, if necessary. Turn the height adjustment piece to do so (3).
If required, earth the shower channel in accordance with the local national electrical regulations.
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3.2.4 Connect shower channel

The connection to the wastewater system must be completed before the drain can be installed in the floor construction.
Handling
Check whether the shower channel is inserted into the height adjustment piece as far as it will go.
Fine tuning
Requirements:
n A pipe to the planned drainage position is already in place for the
connection to the wastewater system.
n The drainpipe has an internal profile seal.
Proceed as follows:
Insert the drain socket into the drainpipe as far as it will go.
Break through the protective foil around the drill hole.
Align the shower channel horizontally by adjusting the height of the feet.
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3.2.5 Preparing for further work

Handling
Secure the feet in place with fixing material if necessary.
Remove the protective foil around the drain.
INFO! The protective foil must not become dirty. It will be required later.
Fill the shower channel with water.
Check the drain casing and pipeline for leak tightness.
Determine the required height (see fig., dimension H).
Measure dimension X from the upper edge of the immersion pipe and cut (X= H-Y):
110–190 water seal level 50 mm Y = 18 mm
100–109 water seal level 40 mm Y = 18 mm
90–99 water seal level 35 mm Y = 13 mm
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Insert immersion pipe.
Optionally, insert the sieve.
The drainage capacity increases without a sieve.
Handling
Stick the protective foil back on.
The shower channel has been mounted.
ð
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Lining with screed
Handling
NOTICE! Product damage due to improper installation
If hollow spaces occur during the lining of the shower channel, leaks may occur when pressure is applied.
Inform the subsequent workers that the shower channel must be fully lined and that there must be no hollow spaces.
INFO! Screed and floor tiles must be laid at an incline of 1–2 % in the direction of the shower channel.
Line the shower channel up to the upper edge of the flange with screed.

3.2.6 Sealing the shower channel

Requirements
n The flange must be clean and free from material residue. If neces‐
sary, clean the flange.
n The flange must be coated with protective foil.
Cut the sealing tape generously.
The strips should overlap when stuck on.
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Handling
Apply the first layer of bonded sealing generously onto the screed. Observe the instructions for use of the manufacturer of the bonded sealing.
Remove protective foil.
The protective foil is no longer required and can be discarded.
Close the holes in the flange using plugs included with delivery.
Apply the mounting adhesive to the flange.
Observe the expiry date of the mounting adhesive, Ä „Mounting adhesive“ on page 14.
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Handling
Use a palette-knife to spread the mounting adhesive evenly.
Place the sealing tape on the flange in such a way that flange and screed are evenly covered.
Press the sealing tape firmly onto the mounting adhesive and bonded sealing. Overlap the corners in the process.
Stick the overlapping strips together at the corners with mounting adhesive.
Thoroughly press the adhesive joints together with a roller.
Apply the second layer of bonded sealing generously onto the sealing tape and floor screed.
Advantix shower channel, base unit 26 from 32
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3.2.7 Insert grate frame

Handling
Calculate upper edge of tiles.
Select the required size from the spacers supplied.
Distribute and mount the spacers on the grate frame evenly.
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Page 28
Insert grate frame.
5 mm
5 mm
5 mm
5 mm
Shift the grate frame as required.
Tolerance to all sides = 5 mm
The shower channel installed.
ð
Handling
The floor can now be tiled.
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Lay tiles
Handling
CAUTION! Risk of injury due to sharp edges
Sharp edges in the barefoot area can lead to injuries.
Ensure yourself that there are no sharp edges in the bare‐ foot area. Check with particular care:
– tiles – cover trims – end profile
Floor tiles must be laid with an incline of 1–2 % in the direc‐ tion of the shower channel.
3.3
Lay tiles.
Polish tile edges.
Insert sieve.
Finally, a grate must be mounted. You will find suitable grates in the catalogue.
Mounting, see grate's instruction for use.
Seal the joint between the grate frame and the tiles with silicone.
Care

3.3.1 Care tips

Normal soap or a mild cleaning agent can be used for regular care and prevention of lime scale on the grate and frame. Under no circum‐ stances should scouring agent or scratching objects be used.
Strong stains, even around the drain unit and the siphon, can be removed using typical household cleaner. It should be noted that the cleaning agent should be rinsed off after the prescribed soaking time. There should be no residue on the components.
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3.3.2 Cleaning

Clean shower channel
Handling
We recommend using a mild cleaning agent, a cloth and a washing-up brush for cleaning.
Remove grate, e. g.4965.90 with removal tool model , art. no. 689 704.
Clean grate and shower channel.
Rinse with clean water.
Replace the grate into the shower channel.
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Cleaning the drain
Handling
Remove grate, e. g.4965.90 with removal tool model , art. no. 689 704.
Remove sieve.
Remove immersion pipe.
Clean sieve and immersion pipe.
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3.4 Disposal

Handling
Clean drain.
Replace immersion pipe.
Replace sieve.
Re-insert grate.
Separate the product and packaging materials (e. g. paper, metal, plastic or non-ferrous metals) and dispose of in accordance with valid national legal requirements.
Advantix shower channel, base unit 32 from 32
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