Viega 4981.81 Instructions For Use Manual

Page 1
Advantix Cleviva shower channel base unit (reconstruction model)
for bonded sealing (tiled shower).
Model Year built:
4981.81 from 03/2019
en_INT
Page 2
Advantix Cleviva shower channel base unit (reconstruction model) 2 from 30
Page 3

Table of contents

1 About these instructions for use 4
Table of contents
1.1
1.2
1.3
Target groups 4
Labelling of notes 4
About this translated version 5
2 Product information 6
2.1
2.2
2.2.1
2.2.2
2.2.3
2.3
2.3.1
2.3.2
2.3.3
2.4
2.4.1
2.5
Standards and regulations 6
Intended use 7
Areas of use 7
Media 7
Drainage capacity 7
Product description 8
Installation variations 8
Overview of the components 8
Technical data 9
Information for use 9
Sealing 9
Required accessories 11
3 Handling 12
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.3
3.3.1
3.3.2
3.4
Assembly information 12
Important note 12
Tools and materials 12
Installation dimensions 13
Assembly 14
Determine height 14
Fitting the mounting flange 15
Aligning and connecting 17
Sealing the shower channel 21
Mounting height adjustment piece and shower channel pro‐ file 23
Care 29
Care tips 29
Cleaning 29
Disposal 30
Advantix Cleviva shower channel base unit (reconstruction model) 3 from 30
Page 4
About these instructions for use

1 About these instructions for use

Trade mark rights exist for this document; for further information, go to viega.com/legal.

1.1 Target groups

The information in this instruction manual is directed at the following groups of people:
n Heating and plumbing professionals and trained personnel
Individuals without the abovementioned training or qualification are not permitted to mount, install and, if required, maintain this product. This restriction does not extend to possible operating instructions.
1.2
The installation of Viega products must take place in accordance with the general rules of engineering and the Viega instructions for use.
Labelling of notes
Warning and advisory texts are set aside from the remainder of the text and are labelled with the relevant pictographs.
DANGER! This symbol warns of possible life-threatening injury.
WARNING! This symbol warns of possible serious injury.
CAUTION! This symbol warns of possible injury.
NOTICE! This symbol warns of possible damage to property.
This symbol gives additional information and hints.
Advantix Cleviva shower channel base unit (reconstruction model) 4 from 30
Page 5

1.3 About this translated version

This instruction for use contains important information about the choice of product or system, assembly and commissioning as well as intended use and, if required, maintenance measures. The information about the products, their properties and application technology are based on the current standards in Europe (e.g. EN) and/or in Germany (e.g. DIN/DVGW).
Some passages in the text may refer to technical codes in Europe/ Germany. These should serve as recommendations in the absence of corresponding national regulations. The relevant national laws, stand‐ ards, regulations, directives and other technical provisions take priority over the German/European directives specified in this manual: The information herein is not binding for other countries and regions; as said above, they should be understood as a recommendation.
About these instructions for use
Advantix Cleviva shower channel base unit (reconstruction model) 5 from 30
Page 6

2 Product information

2.1 Standards and regulations

The following standards and regulations apply to Germany / Europe and are provided as a support feature.
Regulations from section: Sealing
Scope / Notice Regulations applicable in Ger‐
Product information
many
Stress class of the underground, as well as suitable bonded sealing
Stress class of the underground, as well as suitable bonded sealing
Approved bonded sealings with proof of practicability in keeping with building law for stress classes A and AO
Approved bonded sealings with proof of practicability in keeping with building law for stress classes A, B and C
Permitted bonded sealings EN 14891
Sealing of inside rooms DIN18534
Regulations from section: Media
Scope / Notice Regulations applicable in Ger‐
Typical domestic wastewater DIN 1986-3
ZDB-Merkblatt 8/2012
Leitfaden zur Abdichtung im Ver‐ bund (AIV)
ETAG 022 T1
DIBt-Bauregelliste A, Teil 2 des DIBt und Prüfgrundsätze für Abdichtungen im Verbund (PG AIV-F)
many
Regulations from section: Sound protection
Scope / Notice Regulations applicable in Ger‐
many
Fulfilled noise protection require‐ ments
Fulfilled noise protection require‐ ments
Advantix Cleviva shower channel base unit (reconstruction model) 6 from 30
DIN 4109
VDI 4100
Page 7

2.2 Intended use

2.2.1 Areas of use

Product information
Regulations from section: Important notes
Scope / Notice Regulations applicable in Ger‐
many
Dimensions of slots and recesses EN 1996
The shower channel is used in the bathroom as a drain for a floor-level shower. It is designed for small to medium volumes of water, which occur in e.g. residential building.
Technical information, see Ä Chapter 2.3.3 „Technical data“ on page 9.

2.2.2 Media

2.2.3
Drainage capacity
The shower channel is intended for draining of household-type waste‐ water in constant operation, see Ä „Regulations from section: Media“ on page 6.
n The short-term temperature of the wastewater may reach up to
95° C. The temperature must be considerably lower in constant operation.
n The pH value must be higher than 4 but lower than 10.
It is not permitted to introduce wastewater which would damage the product material.
The water seal level is 25 mm.
Construction height 70 mm
Accumula‐ tion height
Sieve insert with does not
10 mm 20 mm
with does not
include
include
Grate insert double slit
Grate insert straight slit
Advantix Cleviva shower channel base unit (reconstruction model) 7 from 30
0.50 l/s 0.60 l/s 0.55 l/s 0.65 l/s
0.40 l/s 0.50 l/s 0.45 l/s 0.55 l/s
Page 8

2.3 Product description

2.3.1 Installation variations

The length of the Cleviva shower channel can be adjusted.
The shower channel profile can be shortened to a length of 300 mm with millimetre precision.

2.3.2 Overview of the components

Product information
Fig. 1: Components and scope of delivery
1 height adjustment piece 2 Site protection (composite wood) 3 Sieve insert 4 Sealing collar 5 Site protection (plastic) 6 Flange 7 profile seal 8 Odour trap 9 Connection pipe DN 40/50
Advantix Cleviva shower channel base unit (reconstruction model) 8 from 30
Page 9

2.3.3 Technical data

Product information
Nominal width [DN] 40 / 50
Material Plastic odour trap
Shower channel profile from stainless steel
1.4301

2.4 Information for use

2.4.1 Sealing

Bonded sealing
Drainage capacity
Dimensions and installa‐ tion height
Water seal level 25 mm
Load class K= 300 kg
To protect against moisture penetration, apply sealing foils, which are to be processed in liquid state, directly below the tiles on screed and walls. The determination of the stress class and the underground as well as the selection of the suitable bonded sealing must be carried out in compliance with the valid standards and regulations, see: Ä „Regula‐ tions from section: Sealing“ on page 6.
Ä
Chapter 2.2.3 „Drainage capacity“
on page 7
Ä
Chapter 3.1.3 „Installation dimen‐
sions“ on page 13
Advantix Cleviva shower channel base unit (reconstruction model) 9 from 30
Page 10
1-2%
1 2 43 5
8 67
Important note
Product information
Careful planning is required for professional sealing. In addition, depending on the individual dampness wear class and the type of foun‐ dation, a suitable thin bed bonded sealing with a building regulations certificate of suitability must be chosen.
Furthermore, the following factors should be taken into account:
n The drain or shower channel must be equipped with a special flange,
which has an adhesive surface and a width of at least 50 mm.
n For bridging the material change from drain to screed, either a suit‐
able sealing collar or sealing tape designed for overlapping with the thin bed bonded sealing over a width of at least 50 mm must be used.
n The screed must be laid at a minimum incline of 1–2%. n The installation must be carried out properly in acc. with the
mounting instructions and the manufacturer's information.
Fig. 2: Construction diagram of the bonded seal - min. screed incline 1–2 %
1 Grate 2 Top piece with adhesive flange 3 Tile 4 Tile cement 5 Bonded sealing 6 Screed 7 Sealing collar 8 Adhesive
Permitted bonded seals
In connection with suitable drains, only approved bonded sealings with proof of practicability in keeping with building law may be used. See
Ä
„Regulations from section: Sealing“ on page 6.
Information regarding the procedure can be found in the instructions for use of the corresponding product.
Advantix Cleviva shower channel base unit (reconstruction model) 10 from 30
Page 11

2.5 Required accessories

For the complete assembly of the shower channel base unit a shower channel insert (model 4981.50 or 4981.60) and a shower channel profile (model 4981.30, 4981.31 or 4981.32) are also required.
Product information
Advantix Cleviva shower channel base unit (reconstruction model) 11 from 30
Page 12

3 Handling

3.1 Assembly information

3.1.1 Important note

Before assembly:
n Check if the drainage capacity of the model chosen is sufficient for
n In the case of the connection of two or three shower channels:
n An adequate level of floor covering stability must be guaranteed
n The dimensions of slots and recesses must be in compliance with
Handling
the arising water volume Ä Chapter 2.2.3 „Drainage capacity“ on page 7.
Observe the information for dimensioning of collective lines Ä Chapter 2.2.3 „Drainage capacity“ on page 7.
Ä
Chapter 2.3.3 „Technical data“ on page 9. This can be achieved
either through an adequate screed thickness or another alternative solution. Relevant measures must be considered before mounting.
Ä
the regulations from section
notes“ on page 7.
„Regulations from section: Important

3.1.2 Tools and materials

Special tools
During assembly:
n Observe installation dimensions. n Position the shower channel in such a way that the insert is remov‐
able.
After assembly:
n The shower channel must be fully lined with mortar. n The sealing accessories should be given to the person responsible
for the bonded sealing (e.g. tiler).
n Coordinate all relevant installation details, especially regarding the
bonded sealing, with those responsible for the subsequent work.
n Hand saw (saw blade maximum 1.5 mm) n Tool for removing the insert (e.g. model 4965.90, art. no. 689 704)
Advantix Cleviva shower channel base unit (reconstruction model) 12 from 30
Page 13

3.1.3 Installation dimensions














煦煦


Shower channel, basic model with one base unit
Handling
Fig. 3: Dimensions of base unit basic model
Advantix Cleviva shower channel base unit (reconstruction model) 13 from 30
Page 14

3.2 Assembly

)
9

3.2.1 Determine height

Handling
The tiler set has to be handed over to the person respon‐ sible for the bonded sealing (tiler).
Determine the screed height H.
The installation height is 70–155 mm.
Shorten the dimension X on the mounting flange.
X = 155 mm - H
Deburr the mounting flange.
INFO! The height can be extended using a commercially available 50Ø HT pipe.
Advantix Cleviva shower channel base unit (reconstruction model) 14 from 30
Page 15

3.2.2 Fitting the mounting flange

Insert the profile seal.
Apply a coat of lubricant for plastic pipes to the inside of the profile seal.
Handling
Push the flange into the odour trap as far as it will go.
Advantix Cleviva shower channel base unit (reconstruction model) 15 from 30
Page 16
d
NN
Handling
The flange can be rotated around 360°.
Turn the transition to eccentrically offset the drain by up to 8.5 mm.
Advantix Cleviva shower channel base unit (reconstruction model) 16 from 30
Page 17

3.2.3 Aligning and connecting

煦
煦
煦
Handling
Position the odour trap.
The arrows on the flange acts as alignment aids.
INFO! Fit a sound insulation mat beneath the odour trap as an option.
8 mm, art. no. 791 650 3 mm, art. no. 790 448
Shorten the connection pipe as required.
Push the sliding ring and the wedge seal onto the connection pipe.
Position the wedge seal on the groove.
Screw the connection pipe to the odour trap using the union nut.
Connect the drain to the wastewater system.
Advantix Cleviva shower channel base unit (reconstruction model) 17 from 30
Page 18
Secure the drain.
INFO! Use fixing set article no. 497 003 as an option.
Handling
Advantix Cleviva shower channel base unit (reconstruction model) 18 from 30
Page 19
Wall mounting
$
#
"
9
:
Handling
Can be installed only in front of a plastered wall or a prefab‐ ricated wall.
The distances to the shower channel profile depend on the positioning of the odour trap.
Fig. 4: Interval to wall, odour trap model
4981.11 / 4981.81
n X = minimum interval to wall n Y = maximum interval to wall
Interval to wall, odour trap model 4981.11 / 4981.81
interval A B C
Minimum X 27 mm 16 mm 14 mm
Maximum Y 36 mm 25 mm 23 mm
Cut the side of the reinforcement area on the wall with a blade.
The flooring height (bonded sealing + adhesive + tiles) must not exceed 30 mm.
Advantix Cleviva shower channel base unit (reconstruction model) 19 from 30
Page 20
check for leaks
Lining with screed
Handling
Lift up the label.
Fill the drain unit with water.
Check the drain casing and the connection line for leaks.
Re-affix the label.
Align the flange horizontally in all directions.
NOTICE! Product damage due to improper installation
If hollow spaces occur during the lining of the shower channel, leaks may occur when pressure is applied.
Inform the subsequent workers that the shower channel must be fully lined and that there must be no hollow spaces.
The screed and floor tiles must be laid at an incline of 1–2 % in the direction of the shower channel.
Requirement:
n The site protection has been mounted.
Line the shower channel with screed.
Fill with screed to the upper edge of the site protection.
Advantix Cleviva shower channel base unit (reconstruction model) 20 from 30
Page 21

3.2.4 Sealing the shower channel

Remove and dispose of the site protection.
*The flange must be clean and free from material residues.
Handling
The seal set has to be handed over to the person respon‐
sible for the bonded sealing (tiler).
– Only use the sealing accessories included in the scope of
delivery.
– For wall mounting, work the sealing collar on the upright
wall into the bonded sealing.
Grease the sealing element.
Clip the sealing collar into the flange.
Check that the sealing element is properly positioned.
Fit the sieve insert.
Insert the wooden site protection.
Push the sealing collar into the flange as far as it will go.
All four fixing points must engage.
Advantix Cleviva shower channel base unit (reconstruction model) 21 from 30
Page 22
INFO! Observe the bonded sealing manufacturer's instructions for use.
Fold together the sealing collar.
Apply the first layer of bonded sealing generously onto the screed and the flange.
Push the sealing into the bonded sealing, which is still in the liquid state, without wrinkles.
Once the first layer has dried, apply the second layer of the bonded sealing generously onto the sealing collar and screed.
Handling
Advantix Cleviva shower channel base unit (reconstruction model) 22 from 30
Page 23

3.2.5 Mounting height adjustment piece and shower channel profile



Determining dimensions
The shower channel profile can be shortened.
Coloured shower channel profiles must not be shortened.
The shower channel profile is divided into two drain zones.
1 Drain zone (flat, no incline) 2 Drain zone (with contour, 1–2 % incline)
Handling
The shower channel profile can be shortened by up to 100 mm at the ends of the drain zone.
To be able to achieve individual profile lengths, the shower channel pro‐ file and the tiles are at the same height.
Shortening range of drain zone
Profile length Shortening range
800 mm 600–800 mm
1000 mm 800–1000 mm
1200 mm 1000–1200 mm
* Offset between shower channel profile and tile
In the drain zone, the shower channel profile can be shortened to a min‐ imum installation length of 150 mm from centre of the drain.
The resultant offset between the shower channel profile and the tile can be closed with a tile end rail or with silicon.
If channel solutions >1200 mm are required, the standard lengths of 800, 1000 and 1200 mm can be combined with one another.
To avoid an offset when laying several profiles, shorten the
Advantix Cleviva shower channel base unit (reconstruction model) 23 from 30
profiles only at the drain zone (max. 100 mm).
Page 24
Shortening range of drain zone for extended shower channel profiles

爇
爇
Shortening the shower channel profile
Handling
Profile length Shortening range
2 x 800 mm 1200–1600 mm
2 x 1000 mm 1600–2000 mm
2 x 1200 mm 2000–2400 mm
Determine the required dimension and mark at right angles.
Using a handsaw, shorten the shower channel profile at right angles and deburr.
Alternatively, the shower channel profile can be shortened using an electric metal slitting disc or a speed-restricted angle grinder with suitable stainless steel slitting disc.
NOTICE! To prevent corrosion, the tools must not have been used beforehand for processing ferrous materials.
Advantix Cleviva shower channel base unit (reconstruction model) 24 from 30
Page 25
Mounting the shower channel profile
)
#
"
Handling
Insert the shower channel profile into the height adjustment piece as far as it will go.
Make sure that shower channel profile protrusion sits exactly in the recess of the height adjustment piece.
Determine the flooring height H.
INFO! For fault-free drainage, Viega recommends laying the floor covering 1–2 mm higher than the shower channel profile.
Due to the stepless shortening of the top, an installation height of at least A 12 mm to B 30 mm is possible for tiles and tile adhesive.
Advantix Cleviva shower channel base unit (reconstruction model) 25 from 30
Page 26
NN
9
Handling
Lay the floor covering 1–2 mm higher than the shower channel pro‐ file.
Dimension X = 30 mm - H
Shorten dimension X along the cutting aid and deburr.
Unroll the butyl tape and cut to size.
Stick the butyl tape centrally on the underside of the shower channel profile.
Advantix Cleviva shower channel base unit (reconstruction model) 26 from 30
Page 27


Handling
Remove the protective foil.
Apply the tile adhesive over the entire surface of the shower channel profile and the height adjustment piece.
Remove the site protection.
Do not damage the bonded sealing.
Insert the shower channel profile and the height adjustment piece.
Align the shower channel profile and the height adjustment piece horizontally.
n The shower channel profile can be radially rotated by max.
10 mm (with a 1200 mm shower channel profile).
n The height adjustment piece can be moved on the long side by
3.5 mm and on the head side by 10 mm.
Advantix Cleviva shower channel base unit (reconstruction model) 27 from 30
Page 28
NN
Handling
To allow the shower channel profile to be adapted to the tile pattern, the profile mount is eccentrically positioned by 7.5 mm.
After alignment, fasten the height adjustment piece with tile adhe‐ sive.
Fit the insert.
Two insert variants are available:
n Inlet opening double, model 4981.50
n Inlet opening single, model 4981.60
Advantix Cleviva shower channel base unit (reconstruction model) 28 from 30
Page 29
Laying the floor tiles

3.3 Care

Handling
Apply the tile adhesive.
Lay the floor tiles up to the shower channel profile.
Seal any gaps between tile and grate element with a suitable filler material or joint filler.

3.3.1 Care tips

3.3.2
Clean shower channel
Cleaning
Normal soap or a mild cleaning agent can be used for regular mainte‐ nance and prevention of lime scale on the grate and frame. Use no scouring agent or abrasive objects.
Strong stains, even around the drain unit and the siphon, can be removed using typical household cleaner. Rinse the detergent very thor‐ oughly with clear water after the prescribed dwell time. There should be no residue on the components.
Viega recommends using a mild cleaning agent, a cloth and a washing­up brush for cleaning.
Remove the grate element and the sieve.
Clean the sieve.
Advantix Cleviva shower channel base unit (reconstruction model) 29 from 30
Page 30

3.4 Disposal

Handling
Clean the odour trap.
Replace the sieve and the grate element.
Separate the product and packaging materials (e. g. paper, metal, plastic or non-ferrous metals) and dispose of in accordance with valid national legal requirements.
Advantix Cleviva shower channel base unit (reconstruction model) 30 from 30
Loading...