VIDEOJET Wolke M610 User Manual

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m610 OEM User Manual
P/N WLK463135-21
Revision: AA, December 2017
Revision No. Firmware Version
AA 5.0
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Copyright December 2017, Wolke by Videojet. (herein referred to as Wolke). All rights reserved.
This document is the property of Wolke by Videojet. and contains confidential and proprietary
written permission of Wolke is strictly prohibited.
Perpetuo Print Mode
®
and Dynamic Print Intensity® are registered trademarks.
It is essential that you read these operating instructions before commissioning.
Please observe the safety instructions.
Keep the safety instructions in a safe place for future reference.
Neither this documentation nor any of the documents in the appendix are covered by an updating service.
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Contents
m610 OEM User Manual_AA I Software Version: 5.0
1 IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1 Type of Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.3 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
2 GENERAL INSTRUCTIONS AND INFORMATION . . . . . . . . . . . . . 2–1
2.1 Warranty and Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Archiving the User Manual . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.3 Abbreviations List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
3 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1 General Instructions and Information . . . . . . . . . . . . . . . . 3–1
3.2 Duties of the Company Operating the System . . . . . . . . . . 3–1
3.3 Duties of the Staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.4 Hazards Associated with Handling the m610 OEM . . . . . . . 3–2
3.5 Manual Language Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.1 Integral Parts and Accessories of the m610 OEM . . . . . . . 4–1
4.2 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–7
4.2.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–7
4.2.2 Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
4.2.3 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–9
4.2.4 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–9
4.3 Printhead and Wolke Cartridge . . . . . . . . . . . . . . . . . . . . 410
4.3.1 Positioning of Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–12
4.3.2 Printhead Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–12
4.3.3 Installing the Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–13
4.3.4 Selection of a Suitable Installation Position . . . . . . . . . . . . . . 4–13
4.4 Photoelectric Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
4.4.1 Position of Photoelectric Cell. . . . . . . . . . . . . . . . . . . . . . . . . 4–15
4.4.2 Installing the Photoelectric Cell. . . . . . . . . . . . . . . . . . . . . . . 4–15
4.4.3 Settings of Photoelectric Cell . . . . . . . . . . . . . . . . . . . . . . . . 4–19
4.4.4 Detection of a Measuring Object . . . . . . . . . . . . . . . . . . . . . . 4–20
4.5 Shaft Encoder (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 422
4.5.1 Installation of the External Shaft Encoder . . . . . . . . . . . . . . . 4–22
4.6 Installation with the Mounting System (Optional). . . . . . 424
4.7 Installation by Means of the Parallelogram (Optional) . . 4–26
4.7.1 Connecting the Printer Components . . . . . . . . . . . . . . . . . . . 4–28
5 COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.1 Switch on the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.1.1 Connect to Webserver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.1.1.1 Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.1.1.2 Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
5.1.1.3 Network Configuration - Configure IP Address . . . . . . . . . . . . . 5–4
5.1.1.4 Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
5.2 SYSTEM - SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.2.1 Machine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.2.1.1 Number of Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.2.1.2 Shaft Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
5.2.1.3 Deleting Data Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.2.1.4 Pulses/Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.2.1.5 Backlight Power Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
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5.2.1.6 Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.2.1.7 Various system settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
5.2.2 External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
5.2.2.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
5.2.2.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
5.2.2.3 Expeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.2.2.4 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.2.2.5 Status Displays of the Warning Beacon . . . . . . . . . . . . . . . . . 5–21
5.2.3 Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22
5.2.3.1 Ink Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23
5.2.3.2 Manage Ink Types (Allowed List) . . . . . . . . . . . . . . . . . . . . . 5–23
5.2.3.3 Temperature Controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
5.2.3.4 Increase Ink Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
5.2.3.5 Low Ink and Out of Ink . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
5.2.3.6 Voltage and Pulse Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–28
5.3 System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
5.3.1 Print Memory Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–29
5.4 Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
5.5 System Date/Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–32
5.6 System Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
5.6.1 Auto Log Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–33
5.6.2 Connection/Communication . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
5.6.2.1 USB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
5.7 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
5.8 System State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
5.9 Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–41
5.10 System Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.3 Users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.4 Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.4.1 Input Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.4.2 Printhead Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.4.3 Output Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.4.4 Language Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.4.5 Version Numbers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.6 Ink levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.7 Date/Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
6.5 Overview of the Menu Structures . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1 Home Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1.1 HOME - Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1.2 HOME - Prepare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.5.1.3 HOME - Open & Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.5.1.4 HOME - Label Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.5.1.5 HOME - Print View - Edit View . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.5.2 System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–11
6.5.2.1 STATE - System state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–11
6.5.2.2 SETTINGS - Machine Parameter . . . . . . . . . . . . . . . . . . . . . . 6–12
6.5.2.3 SETTINGS - Ink Parameter . . . . . . . . . . . . . . . . . . . . . . . . . 6–13
6.5.2.4 SETTINGS - External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.5.2.5 SETTINGS - Settings (Message) . . . . . . . . . . . . . . . . . . . . . . 6–15
6.5.2.6 SETTINGS - Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . 6–16
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Contents
m610 OEM User Manual_AA III Software Version: 5.0
6.5.2.7 DIAGNOSTIC- Printheads. . . . . . . . . . . . . . . . . . . . . . . . . . . 6–17
6.5.2.8 DIAGNOSTIC- Print Process . . . . . . . . . . . . . . . . . . . . . . . . . 6–18
6.5.2.9 DIAGNOSTIC - Digital IO . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–19
6.5.2.10 DIAGNOSTIC - Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . 6–20
6.5.3 Administration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
6.5.3.1 FILES - Labels and Bitmaps . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
6.5.3.2 FILES - True Type Fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.5.3.3 FILES - Legacy Fonts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23
6.5.3.4 FILES - USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23
6.5.3.5 FILES - Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
6.5.3.6 USERS - Change Password. . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
6.5.3.7 USERS - Change Auto Log Off . . . . . . . . . . . . . . . . . . . . . . . 6–25
6.5.3.8 SYSTEM SETTINGS - Network Parameter . . . . . . . . . . . . . . . . 6–25
6.5.3.9 SYSTEM SETTINGS - Date/Time Setup . . . . . . . . . . . . . . . . . 6–26
6.5.3.10 SYSTEM SETTINGS - Manage Ink Types. . . . . . . . . . . . . . . . . 6–26
6.5.3.11 UPDATE - System Update . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
6.5.4 Edit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
6.5.4.1 EDIT - Position Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
6.5.4.2 EDIT - Text Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–29
6.5.4.3 EDIT - Edit Printlabel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.5.4.4 EDIT - Edit Editlabel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–31
6.5.5 LOGOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–31
6.6 Data Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
6.6.1 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–31
7 LOADING LABEL FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.1 Selecting the Label File . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Prepare Label and Print . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.3 Open & Start with Label . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
7.4 Label Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4
7.4.1 Dynamic Print Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4
7.5 Print/Edit View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
7.5.1 Print View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
7.5.2 Edit View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
7.6 Delete Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–6
7.7 Perpetuo Print Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–6
8 BIDIRECTIONAL PRINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1 Input Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2 Installation Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2.1 Various Installation Settings. . . . . . . . . . . . . . . . . . . . . . . . . . 8–2
9 USER ADMINISTRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1 Logon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.1 Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.2 Passwords for User Groups . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
9.1.3 User Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3
10 REPLACEMENT OF CARTRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.1 Inserting the Wolke cartridge into Various
Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.2 Change of Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
10.3 Increase Ink Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
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11 DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1 Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.1.1 Printheads Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1.2 Print Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
11.1.3 Digital IO Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–4
11.1.4 Cartridges Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–5
12 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
12.1 Technical Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.2 Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.3 View of the m610 OEM's panel . . . . . . . . . . . . . . . . . . . . . 12–8
12.4 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–9
12.4.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–9
12.4.2 Shaft Encoder Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–10
12.4.3 Shaft Encoder Extension Cables . . . . . . . . . . . . . . . . . . . . . 12–13
12.4.4 External Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . 12–14
12.4.4.1 24 V DC Socket Version . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–15
12.4.5 Printhead Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–18
12.4.6 Photoelectric Cell on the Printhead of the m610 OEM . . . . . . 12–18
13 SERVICE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 13–1
13.1 Information on Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
13.2 Storage of Ink Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . 132
13.2.1 Cleaning the Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–2
13.3 Maintenance Instructions. . . . . . . . . . . . . . . . . . . . . . . . . 133
14 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–1
14.1 Printing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–1
14.2 Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
14.3 Spitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
14.4 Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–6
14.5 Operator Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
14.6 Communication m610 OEM – PC. . . . . . . . . . . . . . . . . . . . 147
14.7 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–7
14.8 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–8
14.9 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
15 SCREEN MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–1
15.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
15.2 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–2
15.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–2
15.4 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Page 7
m610 OEM User Manual_AA VI Software Version: 5.0
Contents
Tab. 3_1: Language List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Tab. 4_2: Ambient conditions of the m610 OEM . . . . . . . . . . . . . . . . . . . . . . . 4–9
Tab. 5_3: Key Assignment - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Tab. 5_4: Address classes and network masks . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Tab. 5_5: Shaft encoder measuring wheels with dimensions . . . . . . . . . . . . . . 5–9
Tab. 5_6: Clear Data Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
Tab. 5_7: External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
Tab. 5_8: External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–18
Tab. 5_9: External Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
Tab. 5_10: Expeller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Tab. 5_11: Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
Tab. 5_12: Print Memory Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–30
Tab. 5_13: Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–31
Tab. 5_14: Parameters of factory setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–39
Tab. 6_15: Key Assignment - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Tab. 6_16: Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Tab. 6_17: Input States Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
Tab. 6_18: Position Edit Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–28
Tab. 6_19: Text Edit Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
Tab. 9_20: User Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–4
Tab. 11_21: Key Assignment - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2
Tab. 11_22: Print Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
Tab. 11_23: Digital IO Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–4
Tab. 11_24: Cartridges Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–5
Tab. 12_25: Values for pulses/meters depending
on measuring wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . 12–10
Tab. 12_26: Connector pin assignment – shaft encoder socket . . . . . . . . . . . . 12–10
Tab. 12_27: Specifications for the shaft encoder connection . . . . . . . . . . . . . . 12–11
Tab. 12_28: Connector pin assignment – Shaft encoder extension cables . . . . . 12–13
Tab. 12_29: Connector pin assignment of the 24 V DC I/O socket . . . . . . . . . . 12–15
Tab. 12_30: Limits for the 24 V input interface . . . . . . . . . . . . . . . . . . . . . . . 12–15
Tab. 12_31: Limits for the 24 V DC output interface . . . . . . . . . . . . . . . . . . . . 12–16
Tab. 12_32: Connection example signal light with 5 meter I/O cable . . . . . . . . 12–16
Tab. 12_33: Pin assignment of the photoelectric cell. . . . . . . . . . . . . . . . . . . . 12–18
Page 8
VIII m610 OEM User Manual_AA
Software Version: 5.0
Contents
Fig. 4_1: Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Fig. 4_2: Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Fig. 4_3: Connector cable from printhead to the controller; one cable/printhead . . . . 4–2
Fig. 4_4: Head plates for the blue printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Fig. 4_5: Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Fig. 4_6: Adapter plate (left-hand) and spacer plate . . . . . . . . . . . . . . . . . . . . . . . 4–3
Fig. 4_7: Optical fiber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Fig. 4_8: Wolke cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Fig. 4_9: Protective caps for cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Fig. 4_10: Mounting system for 1-head mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Fig. 4_11: Adjusting unit for multi-head mounting. . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
Fig. 4_12: Parallelogram with locating wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
Fig. 4_13: Deflector and locating wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
Fig. 4_14: Shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Fig. 4_15: Measuring wheels for the shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Fig. 4_16: Resilient shaft encoder mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Fig. 4_17: Shaft encoder cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Fig. 4_18: Splitter Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
Fig. 4_19: Warning beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6
Fig. 4_20: Documentation USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6
Fig. 4_21: Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–7
Fig. 4_22: m610 OEM panel – connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
Fig. 4_23: Sample illustration, nameplate m610 OEM . . . . . . . . . . . . . . . . . . . . . . . 4–9
Fig. 4_24: Standard printhead (in this case with a conventional photoelectric cell) . . 4–10
Fig. 4_25: Red printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–11
Fig. 4_26: Green printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–11
Fig. 4_27: Golden printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–11
Fig. 4_28: Printhead positioning options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–12
Fig. 4_29: Examples – equipment of the m610 OEM with printheads . . . . . . . . . . . . 4–12
Fig. 4_30: Printing head according to the number of printheads . . . . . . . . . . . . . . . 4–13
Fig. 4_31: Selection of a installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14
Fig. 4_32: Photoelectric cell (Keyence) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14
Fig. 4_33: Position of photoelectric cell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–15
Fig. 4_34: Cutter for optical fibre. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
Fig. 4_35: Cutting the optical fiber to size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
Fig. 4_36: Product Sensor Mount Attached to Printhead . . . . . . . . . . . . . . . . . . . . . 4–17
Fig. 4_37: Inserting the Optical Fiber in Product Sensor . . . . . . . . . . . . . . . . . . . . . 4–17
Fig. 4_38: Screws in Product Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–18
Fig. 4_39: Product Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–18
Fig. 4_40: Product Sensor Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–18
Fig. 4_41: Adjusting photoelectric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–19
Fig. 4_42: Shaft encoder and rubber measuring wheel . . . . . . . . . . . . . . . . . . . . . . 4–22
Fig. 4_43: Mounting the external shaft encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . 4–22
Page 9
m610 OEM User Manual_AA IX Software Version: 5.0
Contents
Fig. 4_44: Various measuring wheel versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–23
Fig. 4_45: Resilient shaft encoder mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–23
Fig. 4_46: Mounting system for 1-head mounting of a blue printhead . . . . . . . . . . . 4–24
Fig. 4_47: Adjusting unit for multi-head mounting. . . . . . . . . . . . . . . . . . . . . . . . . 4–24
Fig. 4_48: Mounting adapter for green, red and gold colored printheads. . . . . . . . . . 4–24
Fig. 4_49: Mounting adapter for gold colored printheads . . . . . . . . . . . . . . . . . . . . 4–24
Fig. 4_50: Example with reference to 1-head mounting
(using a 1-head mounting system) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–24
Fig. 4_51: Stainless steel mounting system for the red and green printhead. . . . . . . 4–25
Fig. 4_52: Stainless steel mounting adapter for the blue printhead . . . . . . . . . . . . . 4–25
Fig. 4_53: Stainless steel mounting adapter for the golden printhead . . . . . . . . . . . 4–25
Fig. 4_54: Parallelogram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–26
Fig. 4_55: Possible positions of the parallelogram . . . . . . . . . . . . . . . . . . . . . . . . . 4–26
Fig. 4_56: Connect the connector cable from the printhead to the controller. . . . . . . 4–28
Fig. 5_57: Display while booting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Fig. 5_58: Control panel - operator control and indications . . . . . . . . . . . . . . . . . . . . 5–1
Fig. 5_59: Login page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Fig. 5_60: Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Fig. 5_61: Language List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Fig. 5_62: Login page_Admin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Fig. 5_63: Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Fig. 5_64: Network Parameter Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Fig. 5_65: Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
Fig. 5_66: Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Fig. 5_67: Machine parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Fig. 5_68: No. of printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
Fig. 5_69: Shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
Fig. 5_70: Phasing of shaft encoder tracks A and B . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
Fig. 5_71: Pulse/m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
Fig. 5_72: Backlight Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
Fig. 5_73: Printheads descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
Fig. 5_74: Print Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
Fig. 5_75: Settings for head 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Fig. 5_76: Settings for head 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Fig. 5_77: Alternative B – settings for head 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
Fig. 5_78: Alternative C – settings for head 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
Fig. 5_79: External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
Fig. 5_80: External Inputs Drop-down Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
Fig. 5_81: External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
Fig. 5_82: External Outputs Drop-down Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
Fig. 5_83: External Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
Fig. 5_84: Expeller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Fig. 5_85: Camera Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Fig. 5_86: Various indications of the warning beacon . . . . . . . . . . . . . . . . . . . . . . . 5–21
Page 10
X m610 OEM User Manual_AA
Software Version: 5.0
Contents
Fig. 5_87: Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22
Fig. 5_88: Ink Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22
Fig. 5_89: Ink Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23
Fig. 5_90: Manage Ink Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23
Fig. 5_91: Add Ink Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–24
Fig. 5_92: Temp_reg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–25
Fig. 5_93:
Error message if temperature control is activated. . . . . . . . . . . . . . . . . . 5–25
Fig. 5_94: Acknowledge or Ignore Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–26
Fig. 5_95:
Increase Ink Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
Fig. 5_96: Low Ink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
Fig. 5_97: Out of Ink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–27
Fig. 5_98: Voltage and Pulse Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–28
Fig. 5_99: Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–29
Fig. 5_100: Machine Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–29
Fig. 5_101: Print Memory Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–29
Fig. 5_102: Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–30
Fig. 5_103: Date/Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–32
Fig. 5_104: Time Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–32
Fig. 5_105: Setup time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–32
Fig. 5_106: Webserver page header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–33
Fig. 5_107: Auto Log Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–33
Fig. 5_108: USB Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
Fig. 5_109: System State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–35
Fig. 5_110: System State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
Fig. 5_111: Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–41
Fig. 5_112: System Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–42
Fig. 5_113: System Update via USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–43
Fig. 5_114: System Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–44
Fig. 6_115: Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
Fig. 6_116: Login Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Fig. 6_117: Input States Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
Fig. 6_118: Printhead States Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Fig. 6_119: Output Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Fig. 6_120: Language Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
Fig. 6_121: Version Numbers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
Fig. 6_122: Ink level of the cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
Fig. 6_123: Example of ink level indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
Fig. 6_124: Open Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
Fig. 6_125: Prepare Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
Fig. 6_126: Open & Start Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
Fig. 6_127: Label Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
Fig. 6_128: Print View Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
Fig. 6_129: System State Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–11
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Contents
Fig. 6_130: Machine Parameter Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–12
Fig. 6_131: Ink Parameter Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–13
Fig. 6_132: External IO Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–14
Fig. 6_133: Settings (Message) Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–15
Fig. 6_134: Factory Settings Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
Fig. 6_135: Printheads page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–17
Fig. 6_136: Print Process Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–18
Fig. 6_137: Digital IO Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–19
Fig. 6_138: Cartridges Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–20
Fig. 6_139: Labels and Bitmaps Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
Fig. 6_140: True Type Fonts Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
Fig. 6_141: Legacy Fonts Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23
Fig. 6_142: Logging Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
Fig. 6_143: Change Password Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
Fig. 6_144: Change Auto Log Off Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25
Fig. 6_145: Network Parameter Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25
Fig. 6_146: Manage Ink Types Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–26
Fig. 6_147: Position Edit Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
Fig. 6_148: Text Edit Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–29
Fig. 6_149: Edit Printlabel Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
Fig. 6_150: Download Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–32
Fig. 6_151: Upload Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–32
Fig. 7_152: Selecting the Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Fig. 7_153: Preparing the Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Fig. 7_154: Selecting and Preparing the Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
Fig. 7_155: Label Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–4
Fig. 7_156: Print View Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
Fig. 7_157: Edit View Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
Fig. 7_158: Delete the Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–6
Fig. 7_159: Perpetuo Print Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–7
Fig. 9_160: Login Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
Fig. 9_161: Change Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
Fig. 10_162: External I/O - Change of Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3
Fig. 10_163: Increase Ink Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4
Fig. 11_164: Printheads Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
Fig. 11_165: Print Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
Fig. 11_166: Digital IO Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–4
Fig. 11_167: Cartridges Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–5
Fig. 12_168: m610 OEM panel – connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–8
Fig. 12_169: Output signal profile of shaft encoder . . . . . . . . . . . . . . . . . . . . . . . . . 12–11
Fig. 12_170: Wiring example for the 24 V DC interface . . . . . . . . . . . . . . . . . . . . . . 12–17
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m610 OEM User Manual_AA 1 Software Version: 5.0
Contents
Symbol and information notes
In this user manual, the following designations and symbols are used to indicate hazards:
NOTE
This symbol represents information which is to facilitate operation or compliance with which may improve the operating procedures.
ATTENTION
Information which, if not observed, may result in damage or destruction of the device or in damage to property.
WARNING
Information which, if not observed, may result in a health hazard for the operator.
INFORMATION ON CARE
This symbol indicates important information about how to care for the m610 OEM correctly. Non-observance of this information may result in faults in the operation of the m610 OEM or its environment.
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m610 OEM User Manual_AA 1-1 Software Version: 5.0
Identification
1
Type of printer
up to firmware version 5.0
If you have any questions or need assistance, contact Wolke by Videojet on +49 (0)9187-95678-88. All customers within the United States, contact Videojet Technologies Inc. at 1-800-843-3610.
Manufacturer
Intended useThe Wolke m610 OEM printer is exclusively used for the coding of various
materials (products, packaging materials, etc.). The customer has to ensure that the appropriate inks are used. Use of any other inks is considered as an improper use. Wolke by Videojet, will not be responsible for any damage resulting from such improper use.
Proper usage also include the following:
Compliance with all the instructions given in the user manual.
Compliance with the specified maintenance works.
Compliance with all the safety instructions.
Regular inspection of the device for damage on connectors, cables, the keyboard, the display and the housing.
Inspection of the printhead on a regular basis for good condition and foreign matter (ink, water etc.)

1 Identification

1.1 Type of Printer

Type: m610 OEM Version: 5.0 Updated: 7 December 2017

1.2 Manufacturer

Wolke by Videojet Videojet Technologies Inc. Wacholderweg 3 1500 Mittel Boulevard 90518 Altdorf,
Germany
Wood Dale, IL 60191-1073 U.S.A.
Phone: +49 (0)9187-95678-88 1-800-843-3610 Fax: +49 (0)9187-95678-99 1-800-582-1343 International Fax: - 630-616-3629 Web: www.wolke.com/en/ www.videojet.com

1.3 Intended Use

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m610 OEM User Manual_AA 2-1 Software Version: 5.0
General Instructions and Information
2
Warranty and liability
The current version of the “General Terms and Conditions of Sale and Delivery” of Wolke by Videojet, is applied. These will be available to the user/operating company at the latest when the contract is agreed. No warranty claims or claims for liability for damages will not be accepted with respect to personal injury or damage to property if caused by any of the following:
The misuse of the m610 OEM.
Improper installation, commissioning, operation and maintenance of the m610 OEM.
Operation of the m610 OEM with faulty safety devices or improperly fitted/non-functional safety or protective devices.
Non-compliance with instructions in the user manual relating to assembly, commissioning, operation and maintenance of the m610 OEM.
Non-authorized modifications of the m610 OEM (e.g. removal of the device's bases).
Improper repairs.
Disasters caused by the impact of third parties or force majeure.
Archiving the User Manual
Abbreviations

2 General Instructions and Information

2.1 Warranty and Liability

2.2 Archiving the User Manual

ATTENTION
Contact the manufacturer immediately if the operating instructions cannot be found. Keep the operating instructions with the system at all times. Keep the user manual to hand at all times.

2.3 Abbreviations List

Abbreviation Expansion
DIAG Diagnostics
NA Not Applicable
ENC Encoder
ERR Error
DC Direct Current
pm Print Memory
PZ Photoelectric Sensor
PPD Preferred Print Direction
UDP User Datagram Protocol
FTP File Transfer Protocol
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m610 OEM User Manual_AA 3-1 Software Version: 5.0
Safety Instructions
3
General instructions and information
Observe the instructions and information contained in the operating instructions:
Familiarization with the basic safety instructions and safety provisions is a prerequisite for safe handling and trouble-free operation with the m610 OEM.
These operating instructions contain the most important information for operation of the m610 OEM in accordance with the safety provisions.
This user manual, especially the safety instructions, must be observed by all persons working with the m610 OEM.
Duties of the company operating the system
The operating company agrees to ensure that all persons working on the m610 OEM meet the following requirements:
That they are familiar with the basic rules and provisions relating to work safety and accident prevention and have been instructed in how to operate the m610 OEM.
That they have read and understood the chapter on safety and the warnings contained in this user manual and have confirmed this with their signatures.
Those regular checks are conducted to ensure that they work safely.
Duties of the stuff
All persons instructed to work on the m610 OEM agree to comply with the following requirements before starting their work:
That they shall comply with the basic rules and provisions relating to work safety and accident prevention.
That they shall read the chapter on safety and the warnings contained in this user manual and confirm with their signatures that they have understood them.

3 Safety Instructions

3.1 General Instructions and Information

3.2 Duties of the Company Operating the System

3.3 Duties of the Staff

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Safety Instructions
3
Hazards associated with handling the m610 OEM
The m610 OEM has been designed in accordance with the state of the art in technology and approved safety practice. Nevertheless, there is still a risk of certain dangers to the life and health of the operator or third party associated with the use of the m610 OEM or of impairment to the m610 OEM or other items of property. The m610 OEM must only ever
be used for its intended purpose
and in perfect working order in safety terms
All faults which may impair safety in any way must be rectified immediately. Such faults include, above all, damage in the following areas:
•Cables
•Housing
Operating elements
Plug-and-socket connectors
If any faults should occur in these areas, the m610 OEM must be shut down immediately and must not be restarted until properly repaired.

3.4 Hazards Associated with Handling the m610 OEM

ATTENTION
Observe all statutory electrical safety codes and practices. Unless it is necessary to run the printer, disconnect the printer from the electrical supply before removing the covers or attempting any service or repair activity. Non-adherence to this warning can result in death or personal injury.
ATTENTION
The printer must be connected only to a 24 V DC, 150 W isolated power supply that has a protective ground conductor and must be according to IEC requirements or applicable local regulations.
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m610 OEM User Manual_AA 3-3 Software Version: 5.0
Safety Instructions
3
Manual Language Codes
To order the required manuals, make sure to add the 2-digit language code at the end of the part number. For example, the part number of the Spanish version of the Operator Manual is WLK463135-04. Use the list of language codes shown in Table 3_1, “Language List” to identify the translated versions of the manual.
Tab. 3_1: Language List

3.5 Manual Language Codes

Language Code English (US) 1 French 2 German 3 Spanish 4 Portuguese Brazilian 5 Italian 8 Chinese (Simplified) 10 Arabic 11 Finnish 16 English (UK) 21 Polish 23 Turkish 24 Czech 25 Chinese (Traditional) 36
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m610 OEM User Manual_AA 4-1 Software Version: 5.0
Installation
4
The main parts of m610 OEM printer are:
Controller
Printhead
Accessories
Scope of supplies:
If parts are missing or damaged, please contact the agent or your contact person at Wolke.
Main components
Fig. 4_1: Controller

4Installation

4.1 Integral Parts and Accessories of the m610 OEM

Remove all parts from the cardboard box and remove the packaging
material. (Avoid damaging the components when using sharp objects to open the packaging.)
Check that all parts included in the scope of supplies are present
and in good condition.
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The blue printhead is suitable for all standard applications. The red, green and gold colored special-size printheads are designed for non-standard installation and space situations.
Fig. 4_2: Printheads
The printhead cable is available with straight connectors or with one-sided right-angle plug.
Fig. 4_3: Connector cable from printhead to the controller; one cable/printhead
Head plate, in different versions for 1, 2, 3 or 4 heads, for installation on the underside of the printheads. The high version is intended for the blue printhead. A lower model is available for the other printheads.
Fig. 4_4: Head plates for the blue printhead
Main components
Fig. 4_5: Sensor
The analysis electronics are for detecting the print material and transferring the print signal.
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m610 OEM User Manual_AA 4-3 Software Version: 5.0
Installation
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Fig. 4_6: Adapter plate (left-hand) and spacer plate
Fig. 4_7: Optical fiber
Accessories
Fig. 4_8: Wolke cartridge
Fig. 4_9: Protective caps for cartridges
Fig. 4_10: Mounting system for 1-head mounting
The adapter plate and the spacer plate are required if the locating wheel is used, for mounting the sensor to the printhead.
The optical fiber is fitted between the analysis electronics and the head plate.
Wolke cartridges are available with a range of ink types for the different substrates.Wolke cartridges are 'smart' cartridges containing ink data such as ink level, ink type, expiry date etc.
The protective caps protect the nozzle plate from mechanical damage and from drying out in storage.
The mounting system allows fast and simple printhead mounting.
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Fig. 4_11: Adjusting unit for multi-head mounting
The resilient printhead suspension element ensures that the printing distance is always optimized whatever the product position.
Fig. 4_12: Parallelogram with locating wheel
Accessories An alternative to the locating wheel is the deflector. Both of these
components facilitate initial distance compensation which goes easy on the material. Either the locating wheel or the deflector are used depending on the specific application.
Fig. 4_13: Deflector and locating wheel
The accessory part for multi-head mounting is suitable for all printhead versions. The adjusting unit allows the printheads to be finely adjusted for perfect print images.
vertically mounted horizontally mounted
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Fig. 4_14: Shaft encoder
Fig. 4_15: Measuring wheels for the shaft encoder
Fig. 4_16: Resilient shaft encoder mount
Accessories
Fig. 4_17: Shaft encoder cable
Fig. 4_18: Splitter Box
The shaft encoder is for measuring the product speed and therefore for adjusting the print to different speeds.
Shaft encoder measuring wheels for the different conveyor belt surfaces.
This easy to install mount ensures that the shaft encoder is perfectly supported.
Connector cable between the shaft encoder and controller.
The splitter box is used to connect an additional device on a single shaft encoder.
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Fig. 4_19: Warning beacon
Fig. 4_20: Documentation USB
The warning beacon is mounted directly on the m610 OEM and is for indicating system faults and the "ready for printing" state (green). The warning beacon is operated via the 24 V interface.
This software is comprised of Windows-based programs. The Wolke Label Creator software is for creating print labels on the PC. The Wolke Label Creator software enables labels, logos, fonts and machine configurations to be transferred from a PC to the m610 OEM or from the m610 OEM to a PC.
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m610 OEM User Manual_AA 4-7 Software Version: 5.0
Installation
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Controller
Fig. 4_21: Controller
InstallationThe controller can be placed on a mount. It can be mounted on a wall, for
which optional mounting plates are available. Alternatively, it can also be mounted vertically, for which two mounting plates and four threaded holes (M4) are provided on the underside of the controller. It can also be fitted to DIN rails for which optional clip fasteners are available.

4.2 Controller

4.2.1 Installation

ATTENTION
Only use screws with a maximum length of 10 mm.
Screws which are any longer will damage the controller housing.
When you connect the components, refer to Chapter
4.7.1, "Con- necting the Printer Compo- nents"
.
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Terminals
The controller comes with the following terminals at the front for installation:
m610 OEM control panel
Fig. 4_22: m610 OEM panel – connectivity

4.2.2 Terminals

1 Terminal for the USB connection 7 Terminal for printhead 4
2 Terminal for external shaft encoder
for measuring the speed of the product being printed
8 Terminal for printhead 2
3 Terminal for printhead 1 9 Terminal for I/O connection
4 Terminal for printhead 3 10 Terminal for Ethernet interface
5 Terminal for printhead 5 11 Power socket
6 Terminal for printhead 6 12 Two pole ON/OFF switch
10
9
8
7
6
1
2
3
4
5
11
12
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m610 OEM User Manual_AA 4-9 Software Version: 5.0
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Nameplate
The nameplate of the m610 OEM is provided on the side of the controller.
Fig. 4_23: Sample illustration, nameplate m610 OEM
The nameplate provides the following information:
the supply voltage
the connected power
the serial number
Ambient conditions
Tab. 4_2: Ambient conditions of the m610 OEM

4.2.3 Nameplate

4.2.4 Ambient Conditions

Parameters Limits Unit
Type of enclosure IP 20
Ambient temperature
Actual Operating condition 5 to 45 °C
Storage condition -25 to 55 °C
Transport condition -25 to 55 °C
When you connect the components, refer to Chapter
4.7.1, "Con- necting the Printer Compo- nents"
.
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Printhead and Wolke cartridge
Description of the individual components with reference to the blue standard printhead.
Fig. 4_24: Standard printhead (in this case with a conventional photoelectric cell)

4.3 Printhead and Wolke Cartridge

NOTE
The Wolke cartridge is only inserted in the printhead in this illustration for explanatory purposes.
For detailed instructions on how to insert the Wolke cartridge, refer to
Chapter 10.1, "Inserting the Wolke car-
tridge into Various Printheads".
1 Connector cable for photoelectric
cell - printhead
5 Head plate
2 Terminal for connector cable for
printhead - controller
6 Wolke cartridge, e. g. premium black
3 Printhead 7 Photoelectric cell
4 Optical fiber
1
2
3
4
5
6
7
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m610 OEM User Manual_AA 4-11 Software Version: 5.0
Installation
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Special size printheads for printing different types of print material.
The printheads are classified based on the following characteristics
Fig. 4_25: Red printhead
Printhead and Wolke cartridge
Fig. 4_26: Green printhead
Fig. 4_27: Golden printhead
Short, low model with cable outlet at the bottom.
Long, low model with cable outlet at the top. This special version permits print material to be printed which is fed through deep inside the machine.
Special version, similar to the green printhead, but with a side mount. Since it does not have the mounting lugs at the bottom, it can be integrated even deeper in the machine.
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Printhead positioning
The following positions are available when the printheads are installed:
Fig. 4_28: Printhead positioning options
Printhead arrangement
Fig. 4_29: Examples – equipment of the m610 OEM with printheads

4.3.1 Positioning of Printhead

NOTE
It is not possible to print from below (against gravity).

4.3.2 Printhead Arrangement

printhead at the side
printhead at the top
NOTE
Maximum of four printheads can be mounted together on a print mount.
all on one side
2 on the left and 2 on the right
3 on the left and 1 on the right
side and at the top
at the top
4 on the top-left and 2 on the top-right
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m610 OEM User Manual_AA 4-13 Software Version: 5.0
Installation
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Installing the printheads
With the help of the head plates, the printheads can be installed either individually or together.
Fig. 4_30: Printing head according to the number of printheads
Installation position
When arranging and positioning the printheads on the line, make sure that cartridges are easily accessible to replace it at any time.

4.3.3 Installing the Printheads

NOTE
Maximum of four printheads can be coupled together with the head plates.

4.3.4 Selection of a Suitable Installation Position

Individual installation of one printhead
12.7 mm print height per printhead
2 printheads Print height = 25.4 mm
3 printheads Print height = 38.1 mm
4 printheads Print height = 50.8 mm
WARNING
Risk of injury to hands from moving machine parts
When selecting the installation position, make sure that the cartridges can be replaced at any time without any danger.
NOTE
When planning the installation, please note that the optimum distance between the nozzle plate on the cartridge and the print material is between 1 mm and max. 3 mm. The printhead plate can be directly in contact with the product and is intended to provide protection for the cartridge.
To this effect, we recom- mend the mounting system in
Chapter 4.1.
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Fig. 4_31: Selection of a installation position
Photoelectric cell
To enable this photoelectric cell to be fitted, our printheads have been equipped with four new size M3 threads (two on each side, see
Chapter 12.1, "Technical Drawings").
Fig. 4_32: Photoelectric cell (Keyence)
ATTENTION
The following problems can be avoided if the installation position is selected correctly:
Vibrations on the printhead
Overheating of the printhead, the photoelectric cell and the cartridge as a result of being installed too close to sources of process heat
Electrostatic charge
Soiling caused by lacquer, adhesive or other similar products used in the production process

4.4 Photoelectric Cell

1
2
3
1Product
2 Printhead
3 Head plate
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m610 OEM User Manual_AA 4-15 Software Version: 5.0
Installation
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Position of photoelectric cell
Fig. 4_33: Position of photoelectric cell
This form of installation enables the standard values for the sensor distance to be maintained for both product path directions, see "SYSTEM - SETTINGS", "Machine Parameters".
Installing the photoelectric cell

4.4.1 Position of Photoelectric Cell

1 Photoelectric cell 2 Printhead

4.4.2 Installing the Photoelectric Cell

11
2
2
Path of product from right to left
Path of product from left to right
Measure the optical fiber. When taking the measurements, please note that the two upper ends
of the optical fiber have to be inserted in the product sensor later.
Leave a sufficient length of the optical fiber to place it in a loop. Thus,
avoiding sharp bends which might impair sensitivity. This also reduces stress of the cable.
Use the cutter to cut the optical fiber to the required length. The
required length is measured from the product sensor location on the side of the printhead to the face of the printhead, allowing for single loop to prevent stress on the optical fiber.
If using the printhead mounting positions, the optical fiber length will
be 406 mm (16 inches).
ATTENTION
If the optical fiber is not cut cleanly, this may impair the operation of the photoelectric cell.
Therefore:
Only use each cutting hole in the cutter once.
Every new optical fiber comes with a new cutter.
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Fig. 4_34: Cutter for optical fibre
Fig. 4_35: Cutting the optical fiber to size
Installing the photoelectric cell
1 Optical fiber
2Nut
3 Serrated Lock Washer
ATTENTION
Handle the optical fiber with care. Prevent injury by removing sharp edges in wire.
1
3
2
Thread nut on to the shaft at the end of the optical fiber. Place serrated lock washer on to the shaft at the end of the optical
fiber.
Thread the shaft of the optical fiber into the appropriate mounting
hole on the printhead front plate, based on the direction the product is traveling.
Ensure that the optical fiber is not protruding past the front surface
of the front plate, as damage to the optical fiber or product may occur.
Tighten the nut (item 2) against the back of the front plate. Identify the product sensor mount and attach to the printhead.
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m610 OEM User Manual_AA 4-17 Software Version: 5.0
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Fig. 4_36: Product Sensor Mount Attached to Printhead
Fig. 4_37: Inserting the Optical Fiber in Product Sensor
Each optical fiber has a different purpose and it is important to wire
the product sensor correctly.
Locate the optical fiber with the green dots. This must be connected
to the output port which is indicated with the icon.
Insert the optical fiber fully (approx. 14 mm). Insert the remaining optical fiber into the input port, indicated with the icon.
Fasten the fibers with the quick-release fastener (fastener moves to the up position to secure).
The sensor will not be able to issue the correct signal if the optical
fibers are not routed correctly.
1 Optical Fiber with Green Dots
2 Input Port
3Output Port
4 Quick-release Fastener
Product Sensor Mount
Attached to Printhead
4
1
3
2
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Fig. 4_38: Screws in Product Sensor
Fig. 4_39: Product Sensor Connection
Fig. 4_40: Product Sensor Installed
Latch the product sensor onto the installation mount.
1 Installation Mount
2Screws
Insert the connector of the product sensor cable into the product
sensor connection on the rear printhead (see Figure 4-9), and tighten the connector by hand.
ATTENTION
Make sure to tighten the connector of the photocell cable only by hand without using any tools, in order to avoid damage.
2
1
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Settings of photoelectric cell
Fig. 4_41: Adjusting photoelectric
Active indicator (red)
Lights up when the switch connection is activated.
Stability indicator (green)
Lights up when sufficient light is received.
Indicator
Shows the current position of the sensitivity trimmer. One turn of the trimmer changes the position of the indicator by one mark on the indicator scale.
Sensitivity trimmer
Turning the trimmer in a clockwise direction increases the sensitivity. Turning the trimmer in a counterclockwise direction reduces the sensitivity. Sensitivity varies according to the print material. Adjust the sensitivity every time you use a different print material.

4.4.3 Settings of Photoelectric Cell

Active indicator (red LED)
Stability indicator (green LED)
Sensitivity trimmer
FINE/TURBO selector switch
Output timer selector switch
Output selector switch
Indicator
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FINE/TURBO Selector switch
Output Timer Selector switch
Output Selector switch
Detection of a measuring object
FINE:
For recognizing minimal differences or for exact positioning (standard setting, reaction time: 250 µs).
TURBO:
For recognizing an object across large distances or recognizing an object with low reflection (reaction time: 500 µs).
OFF.D:
OFF delay, 40 ms.
ON.D:
ON delay, 40 ms.
OFF:
Delay switched off (standard setting).
D.ON:
The setting for special applications. The print resolution at the transition is from reflective to non-reflective.
L.ON:
The print resolution at the transition is from non-reflective to reflective (standard setting).

4.4.4 Detection of a Measuring Object

Set the D.ON/L.ON switch to the L.ON position.
Set the FINE/TURBO selector to position FINE.
Set the sensitivity to the minimum. Turn the trimmer until the
indicator is within the transparent display area.
Using a measuring object, set the sensitivity in the identification
area. To do so, turn the trimmer in a clockwise direction until the function indicator (red LED) lights up. This is point A.
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Remove the measuring object. If the function indicator (red LED)
does not light up without an object, continue turning the trimmer in a clockwise direction until it lights up. This is point B.
NOTE
If the function indicator (red LED) lights up without an object, the indicator must be switched off (turn trimmer counterclockwise).
Then turn the trimmer in a clockwise direction again until the function indicator lights up. This is point B.
Set the sensitivity to an average (point C) between point A and point
B. Once the sensitivity difference between point A and point B is half a rotation, stable identification will be possible.
Set the D.ON/L.ON switch in dependency on whether the sensor
should be switched on or off for an object.
NOTE
After changing over the FINE/TURBO selector, sensitivity must be readjusted.
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Shaft encoder
Fig. 4_42: Shaft encoder and rubber measuring wheel
The speed can be sensed via the shaft encoder or be entered as a fixed value.
Measurement of the speed by means of shaft encoder
For optimum printing results it is necessary to have precise speed measurements. Since the speed of the product may fluctuate slightly (e.g. because of unevenness in the conveyor belt or starting and stopping of production), the use of an external shaft encoder is recommended.
Preset speed
The product speed is entered in the menu Arrangement. This mode takes no account of fluctuations in speed.
Installation of the external shaft encoder
Fig. 4_43: Mounting the external shaft encoder

4.5 Shaft Encoder (Optional)

4.5.1 Installation of the External Shaft Encoder

for smooth or hard belt surfaces (suitable for standard shaft encoders)
1Conveyor belt 3Photoelectric cell
2 Printheads 4 Shaft encoder
1
2
3
4
2
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To ensure the shaft encoder transmits the actual product speed, as far as possible, the following must be considered:
Install the shaft encoder as close to the printheads as possible (ideally in the same track).
Use the correct measuring wheel (aluminium/rubber/plastic) in order to achieve speed measurements without slippage.
Fig. 4_44: Various measuring wheel versions
For optimum contact between the shaft encoder and the conveyor belt, a resilient shaft encoder mount can be used (optional). This mount enables the position and pressing pressure to be adjusted.
Fig. 4_45: Resilient shaft encoder mount
NOTE
Ideally you should avoid mounting the shaft encoder on the belt shaft or on the underside of the conveyor belt. The speeds can well be different here.
Solid aluminium, smooth (standard)
Aluminium with studded rubber cover
Solid aluminium with cross spokes
Plastic, smooth
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Installation by means of the mounting system
Fig. 4_46: Mounting system for 1-head mounting of a blue printhead
Fig. 4_47: Adjusting unit for multi-head mounting
Fig. 4_48: Mounting adapter for green, red and gold colored printheads
Fig. 4_49: Mounting adapter for gold colored printheads
Fig. 4_50: Example with reference to 1-head mounting (using a 1-head mounting
system)

4.6 Installation with the Mounting System (Optional)

The mounting system allows fast and simple printhead mounting.
Suitable for the mounting system for multi-head mounting (all printhead versions). The adjusting unit allows the printheads to be finely adjusted for perfect print images.
The mounting adapter for assembly of a red, green or golden printhead is available in lengths of 400/600 mm.
The mounting adapter for assembly of a golden printhead is available in a length of 400 mm.
Printing from above
Printing from the side
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Fig. 4_51: Stainless steel mounting system for the red and green printhead
Installation by means of the mounting system
Fig. 4_52: Stainless steel mounting adapter for the blue printhead
Fig. 4_53: Stainless steel mounting adapter for the golden printhead
The stainless steel design of the mounting system is especially well suited for the pharmaceutical, medical and food industry. The mounting adapter for assembly of a red or green print- head is available in a length of 200 mm.
The mounting adapter for assembly of a blue printhead is available in a length of 200 mm.
The mounting adapter for assembly of a golden printhead is available in a length of 200 mm.
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Installation by means of the parallelogram
Many products and packaging materials (e.g. wrapping) are slightly uneven/cambered or are transported on the conveyor belt in a range of different positions. In these cases the parallelogram with measuring wheel or deflector described under accessories (Chapter 12.1, "Technical Drawings") should be used. This is to ensure a constant optimum print result for such applications.
Fig. 4_54: Parallelogram
It is suitable for side- or top-mounting. The maximum deflection is 90 mm, measured from the rest position.
Fig. 4_55: Possible positions of the parallelogram

4.7 Installation by Means of the Parallelogram (Optional)

1 Parallelogram 2 Printhead
Adjustment of spring force
Spring
Attachment positions
Locating wheel/deflector
at the top
lateral, uneven/cam- bered products or packages
lateral, different product positions
1 2
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Installation by means of the parallelogram
Description of functions
The springs included in delivery have different tensile strengths. The different attachment positions are for weight compensation for 1-, 2-, 3-, and 4-head systems and for adjusting the spring force in the case of vertical printing.
The locating wheel or the deflector moves the parallelogram to the correct position and thereby facilitates initial distance compensation which goes easy on the material. The choice between the deflector and locating wheel will depend on the specific application.
Installation of the locating wheel (with the new sensor)
If a locating wheel is used, the new sensor has to be installed on the print- head as follows (because of its dimensions):
The locating wheel is screwed on as before with two size M3 screws (6 mm long).
New spacer plate.
Fit the spacer plate.
Fasten the adapter and spacer plate (two size M3 screws, max. 15 mm long).
Screw on the installation mount.
Attach and connect the sensor.
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Connecting the printer compo- nents
Fig. 4_56: Connect the connector cable from the printhead to the controller

4.7.1 Connecting the Printer Components

Do not connect the connector cable before the printheads, controller
and, if applicable, a shaft encoder have been installed on the production line.
Identify both ends of each printhead cable using the enclosed cable
markers and insert strips.
Check that all union nuts are securely fastened on the connectors.
Otherwise there is risk of data communication errors.
Make sure that the connector cable is laid at a sufficient distance
from all sources of interference. Do not lay the cable parallel to any frequency converters or servo-motor cables.
1 Conveyor belt 3 Shaft encoder
2 Photoelectric cell 4 Back of the controller
ATTENTION
The device must be switched off when the printheads are being installed. For further information on printheads positions, refer to Chapter 4.3.1, "Positioning of Print-
head".
The following applies in general: The device must always be switched off before you undertake any work of connecting or disconnecting.
NOTE
For more details, refer to
Chapter 5, "Commissioning".
1
3
4
2
2
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Do the following steps to switch on the controller and connect to the webserver:
1. Ensure that the ethernet cable is connected correctly to the m610 OEM controller.
Switching the system ON
2. Switch on master switch at the front of the controller.
During booting, the following information appears on the display:
Fig. 5_57: Display while booting
The network settings menu, as shown in Fig. 5_58, appears after booting has been completed.
Fig. 5_58: Control panel - operator control and indications
Tab. 5_3: Key Assignment - Overview

5 Commissioning

5.1 Switch on the Controller

Button Function
Previous Page: Move to previous page
Next Page: Move to next page
NOTE
The display screen orientation changes dynamically based on the controller rotation.
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Connect to webserver
3. Open web browser and type the IP address as shown in Fig. 5_58. The default IP address is set to 192.168.1.2.
Now the user is connected to the OEM webserver. The login page is displayed.
Fig. 5_59: Login page
Language
Fig. 5_60: Language selection
The user can scroll through the list and set the language of the m610 OEM webserver.
Fig. 5_61: Language List

5.1.1 Connect to Webserver

NOTE
Internet Explorer (IE9 and newer), Firefox, Google Chrome, Safari can be used as the web browser. For proper operation, JavaScript must be enabled.
5.1.1.1 Language
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Login
The user can login as ‘admin’ for initial set-up.
Fig. 5_62: Login page_Admin
The Home screen is displayed. The HOME button allows the user to return to the Home screen from other menu screens.
Fig. 5_63: Home Screen
5.1.1.2 Login
NOTE
The password for ‘admin’ login is admin.
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Configure IP address
Navigate to ADMINISTRATION > SYSTEM SETTING, the Network Parameter page. The network parameter page allows the user
to manually set the host address, net mask and gateway address to setup the network connection.
Fig. 5_64: Network Parameter Page
The unit is shipped with a static IP address as default (refer
"Connect to Webserver"). The user can change the IP address either
manually or automatically.
5.1.1.3 Network Configuration - Configure IP Address
NOTE
The IP address can be changed automatically by enabling DHCP.
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To change the static IP address, do the following steps:
The gateway setting can be disregarded in case of a direct connection.
Interface TCP/IP Port
Fig. 5_65: Network Configuration
DHCP
If the check box is selected the manual set up will be overridden.
Host Address
Host address is the static IP address to be used in your network for the m610 OEM. The IP address to be entered here is dependent on the specific network in which the m610 OEM is to be integrated.
Uncheck the DHCP enable check box.
NOTE: The user can automatically set the IP address by enabling the DHCP enable check box.
Set the Host address to the new IP address.
NOTE: The user can set the IP address as per their requirement.
Set the Net Mask IP to the required address.
NOTE: The default Net Mask IP is set to 255.255.255.0. Refer to
"Net Mask" for more information.
Specify the Gateway Address. Specify the ASCII TCP port number. Specify the UTF8 TCP port number. Click on the Submit button to save the changes.
NOTE
MAC address is displayed on the controller home screen.
5.1.1.4 Network Configuration
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Net Mask
Net masks or network masks are only of relevance if your company network is subdivided into several sub-networks. If your company network is comprised of only one network you should specify the following network mask:
Tab. 5_4: Address classes and network masks
If several sub-network masks are used in your company network, contact your administrator about the allocation of the sub-network mask.
Gateway Address
Gateway is for communication within your network. The gateway IP address is dependent on your company network, for example, in a Class C network your gateway IP address could be 192.168.0.1.
ASCII TCP Port
ASCII TCP Port number used is defined here, for example, 34567.
Ports 20, 21, 22 and 80 should not be used, as these are used by the FTP protocol by default.
UTF-8 TCP Port
UTF-8 TCP Port number used is defined here, for example, 34568.
Ports 20, 21, 22 and 80 should not be used, as these are used by the FTP protocol by default.
Setting up the Network Connection
Setting up network connection
If the network includes a DHCP server, a PC/laptop does not require a fixed IP address, as it is assigned automatically, in case of an emergency.
The controller comes with DHCP disabled. Refer to "Connect to Webserver" to enable DHCP via webserver.
Once the controller is connected to a network port, the controller IP address will be enabled. Open webserver and enter IP address, UTF-8 address etc. to connect to the controller.
Address class Address area Network mask
class A Network 0.0.0.1-127.255.255.255 255.0.0.0
class B Network 128.0.0.1-191.255.255.255 255.255.0.0
class C Network 192.0.0.1-223.255.255.255 255.255.255.0
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Number of printheads
To select the number of printheads to be connected, do the following steps.
1. Click SETTINGS on the SYSTEM menu.
Fig. 5_66: Settings
2. Click Machine Parameter.
Fig. 5_67: Machine parameter

5.2 SYSTEM - SETTINGS

5.2.1 Machine Parameters

5.2.1.1 Number of Printheads
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3. Click the no. of printheads drop-down list to select the printheads.
Fig. 5_68: No. of printheads
The number of printheads that you select from this list has an influence on the parameter lines shown in the heads field (sensor, sensor distance, position, reflected, and the print direction). The error conditions for removal of cartridge, product distance, exceeding product speed and print trigger without data can be set from this page.
Shaft encoder The shaft encoder drop-down list available on Machine Parameter page
is for activating and deactivating the input of the external shaft encoder.
Fig. 5_69: Shaft encoder
In order to achieve an optimum print image, as a matter of principle, we recommend that you use an external shaft encoder, especially for printing barcodes; or check if both the nozzle rows are activated.
5.2.1.2 Shaft Encoder
NOTE
The supply voltage to the shaft encoder must be 5 V.
Shaft encoder Description
Line A
This is the standard setting. Only track A of the shaft encoder is evaluated. With this setting, location-dependent printing is not possible.
Line A before B
For this setting, a two-track shaft encoder must be connected to the m610 OEM. Here, the preferred printing direction is determined by line A leading before line B by 90°.
Line B before A
For this setting, a two-track shaft encoder must be connected to the m610 OEM. Here, the preferred printing direction is determined by line B leading before line A by 90°.
off
No shaft encoder is connected. The system prints at a fixed speed. The speed is entered in mm/sec.
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Phasing of shaft encoder Tracks A and B depending on the sense of rotation:
Shaft encoderIf the shaft encoder turns clockwise with the encoder shaft viewed from
the front, line A is leading before line B by 90°.
Evaluation of both the tracks of the shaft encoder is used for location-dependent printing.
Fig. 5_70: Phasing of shaft encoder tracks A and B
Tab. 5_5: Shaft encoder measuring wheels with dimensions
NOTE
The printing direction for bidirectional printing is detected via a signal on the external input 4.
Measuring wheel design Wheel diameter Standard
values
Pulses/m
Solid aluminium, smooth (standard)
67,33 mm 11819
Aluminium with studded rubber cover
63,66 mm 12500
Solid aluminium with cross spokes
63,66 mm 12500
Plastic, smooth 63,66 mm 12500
A before B
B before A
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Deleting data buffer
The Clear Data Buffer option isoff by default. You can select theon option, so that the data buffer of the variable fields is deleted after the controller enters the print state STOPPED.
Tab. 5_6: Clear Data Buffer
Pulses/Meter If a shaft encoder from another manufacturer is used, the pulses/m need
to be adjusted accordingly in the menu.
Fig. 5_71: Pulse/m
The following calculation formulae can be used for guidance:
Pulses per meter to be specified on the m610 OEM webserver:
Maximum pulse frequency:
5.2.1.3 Deleting Data Buffer
5.2.1.4 Pulses/Meter
I
U
= 2500 pulses per revolution
d = Measuring wheel diameter (in mm)
I
M
= Pulses per meter
v = Belt speed in meters per second
F
I
= Pulse frequency; max. 300.000 Hz (= 300 kHz)
= 3.142
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It is imperative that this calculation is made if a shaft encoder from another manufacturer is used. The maximum permitted input frequency for the shaft encoder input on the m610 OEM is 300 kHz. You must not exceed this value.
Backlight power off
The Backlight Power Off option is used to control the backlight of the m610 OEM controller screen. The value is measured in Minutes.
Fig. 5_72: Backlight Power Off
PrintheadsThe drop-down lists in the Machine Parameter window are used to
specify the bidirectional settings, the position of the text, mirroring (if applicable), and the sensor distance that is communicated to the m610 OEM webserver.
Moreover, the input is selected which supplies the print trigger signal for the head in question.
Fig. 5_73: Printheads descriptions
ATTENTION
If the speed is not constant, it is indicated by the following:
The print image appears compressed/stretched
The spaces between the prints deviate from the preset values
When printing with two nozzle rows, nozzle rows 1 and 2 are not aligned precisely (formation of shades)
In all such cases, an external shaft encoder should be installed subsequently.
5.2.1.5 Backlight Power Off
5.2.1.6 Printheads
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Bidirectional settings
The print direction drop-down list provides you with the mask for the settings, contrary to the preferred direction.
Position
Reflected
Print direction
If two nozzle rows are used for printing, and a shade (letters are printed twice at an offset) of 8 mm occurs, the printing direction must be changed.
Sensor
Here, you can define the input where the trigger signal is expected for the printhead.
Sensor rev.
Here, you can define the input where the trigger signal is expected for the head in reverse direction.
Sensor distance
The sensor distance is the distance between the point where printing is triggered, and the first nozzle row.
Sensor distance rev.
The sensor distance reverse is the distance between the point where printing is triggered, and the first nozzle row.
OFF: Letters, normal (normal)
ON: Letters, upside down (headlong)
OFF: Letters, normal (normal)
ON: Letters, mirrored (mirrored)
NOTE
The conveyor runs in the opposite direction of the printing direction.
Right-hand > left-hand: Conveyor runs from left to right! (>>) Left-hand > right-hand: Conveyor runs from right to left! (<<)
NOTE
This is used for bidirectional settings.
NOTE
This is used for bidirectional settings.
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Fig. 5_74: Print Direction
NOTE
In all these descriptions, the direction information is based on the position ("normal" or "headlong") facing the nozzle plates on the cartridges.
NOTE
Whenever the system settings are changed, the label must be reloaded.
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Various system settings
The factory setting is based on the following arrangement:
Fig. 5_75: Settings for head 1-6
Alternative A: Reverse product path direction (<<)
Various system settings
Fig. 5_76: Settings for head 1-6
5.2.1.7 Various system settings
1Conveyor belt 3Photoelectric cell
2Heads
1
2
3
1 Photoelectric cell 3 Conveyor belt
2Heads
12 3
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Alternative B: Print direction as in the factory setting, read direction reversed (>)
Fig. 5_77: Alternative B – settings for head 1-6
Alternative C: Print direction as in the factory setting but with printing from two sides (mirrored, <<)
Various system settings
Fig. 5_78: Alternative C settings for head 1-6
1Conveyor belt 3Photoelectric cell
2Heads
1
23
1Conveyor belt 3Photoelectric cell
2Heads
12
3
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This section allows the user to set the parameters for all input and output devices.
External inputs In addition to the six inputs for the six photoelectric cells on the six
printheads, the m610 OEM webserver also comes with four additional parameterizable digital inputs. These four inputs come out at the I/O connector.
This menu is for assigning different functions to the inputs.
Fig. 5_79: External Inputs
Four inputs with a 24 V level are available to the m610 OEM. These are four identical inputs with different potential.
Do the following steps to change the external inputs:
1. Click SETTINGS on the SYSTEM menu (see
Fig. 5_79).

2. Click External I/O.

3. Select the required options from the drop-down lists for Input1:, Input2:, Input3:, and Input4:.
Fig. 5_80: External Inputs Drop-down Lists
5.2.2 External I/O
5.2.2.1 Inputs
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External Input1, Input2, Input3, and Input4 provide the following options:
Fig. 5_81: External Inputs
Tab. 5_7: External Inputs
Inputs Description
Sensor
Selecting “sensor” means to evaluate the external input for the trigger signal (start signal) for printing instead of the photoelectric cell on the printhead. The m610 OEM printer reacts to the rising signal edge.
Activate m610
Selecting "activate m610" means that the input can be used to activate the m610 OEM via an external signal (for example, PLC). The function is triggered with a falling signal edge. (The print state changes to Start).
Deactivate m610
Selecting "deactivate m610" means that the input can be used to deactivate the m610 via an external signal (for example, PLC). The function is triggered with a falling signal edge. (The print state changes to Stopped).
Counter reset
Selecting "counter reset“ means that a counter configured as "Update external" (pallet counter) can be reset to its counter start value via input. The m610 OEM reacts to the rising signal edge.
Counter input
Selecting "counter input" means that a counter configured as "Update external" (pallet counter) can be incremented and decremented via input by the preset step size. The m610 OEM reacts to the rising signal edge.
Change of cartridge
Selecting "change of cartridge" means that the external input can be used for replacing the cartridge directly with an external signal (example PLC), see
Chapter 10, "Replacement of Cartridge". The
m610 OEM reacts to the rising signal edge and switches immediately to Stop” mode.
NOTE
Activating the "Change of cartridge" option stops an active printing operation on the m610 OEM.
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Tab. 5_8: External Inputs
Inputs Description
Print memory refresh
The input is used to update the dynamic print data when a signal is given. This is done with the aid of an additional sensor which is installed at a correspondingly large distance from the print trigger sensor. The m610 OEM reacts to the rising signal edge.
Example: If a label is printed with a date, time, counter, and shift code field, all the data for the next print will be generated immediately after completion of the previous print. If the system stops shortly before midnight, the next print data would appear as follows, for example:
23:55 h 13 August 2006, Counter status 123456789, Shift code late shift If printing continues only after midnight, the date of the previous
day, the time of the previous day, the shift code before a possible change of shift and a possible counter status which should have been reset at the time of the shift change, will be printed.
This can be prevented with an additional sensor. It generates a signal which is then read only when a certain amount of time has elapsed without printing. If this signal appears, the m610 updates the data to be printed, if the line has been at a standstill for a lengthy period. This requires a certain amount of time (update process), such that the sensor for this function must be positioned a correspondingly large distance from the print sensor. An appropriate time should be set in the setting menu for print memory updating.
If you have selected "automatic" in the setting memory during print memory updation, no additional input signal is necessary for updating the print memory.
Print error
If the input is switched, an error message is displayed. Moreover, output 2 is set to HIGH (error message on output 2).
External "error message" is signalled via the Ethernet interface. The m610 OEM reacts to the rising signal edge.
Bidirect
Selecting ‘bidirect means the input to control of printing directions for bidirectional printing.
In the preferred direction, the printing direction is determined by the setting in the installation settings. If printing is required contrary to the preferred printing direction, this input must be assigned a "high" level to change over the printing direction prior to the print trigger signal, and this assignment must be maintained until the print trigger signal has been received safely.
Camera good signal
The input is used by the camera when a good product has been read. This input is required if an expeller is configured.
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Do the following steps to change the external outputs:
1. Click SETTINGS on the SYSTEM menu (see Fig. 5_79).
2. Click External I/O.
3. Select the required options from the drop-down lists for Output1:, Output2:, Output3:, and Output4:.
Fig. 5_82: External Outputs Drop-down Lists
External Output1, Output2, Output3, and Output4 provide the following options.
External outputs
Fig. 5_83: External Output
Tab. 5_9: External Outputs
5.2.2.2 Outputs
External Input Description
Print ready
This digital output signals when the m610 OEM is ready for printing.
Error
This digital output signals when the error occurred, such as no printhead mounted or no cartridge inserted.
Lowink alarm
This digital output signals when the ink level has reached the preset alarm trigger threshold.
Counter alarm
This digital output signals when the end counter value is reached, if the alarm has been activated in the relevant counter menu.
Printdone_1/2/3/ 4/5/6
This output signals the end of printing for head 1 (or alternatively for head 2/3/4/5/6). In this case, the end of printing means the end of the label. A falling signal edge is generated once end of printing has been reached.
Camera trigger
This digital output signals when a product is detected by the camera.
Expeller trigger
This digital output signals when a camera good signal has not been received and a product is detected for the expeller.
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Expeller
Do the following steps to change the Expeller parameters:
1. Click SETTINGS on the SYSTEM menu (see Fig. 5_79).
2. Click External I/O.
3. Select the required options from the drop-down lists for Expeller Pulse: and Expeller Distance:.
Fig. 5_84: Expeller Parameters
The following table provides the various options available for each of Expeller parameters:
Tab. 5_10: Expeller Parameters
Camera
Do the following steps to change the Camera parameters:
1. Click SETTINGS on the SYSTEM menu (see Fig. 5_79).
2. Click External I/O.
3. Select the required options from the drop-down lists for Camera
Pulse:, Camera Distance:, Camera Sensor:, Clear Fifo: and Camera Good Level:.
Fig. 5_85: Camera Parameters
5.2.2.3 Expeller
Expeller Parameters
Drop-down Options Description
Expeller Pulse
Expeller pulse (
s) can be set from
the drop down range available 0 to “125000”.
Expeller Distance
Expeller distance (mm) is the distance between the expeller and the printhead.
5.2.2.4 Camera
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The following table provides the various options available for each of Camera parameters:
Tab. 5_11: Camera Parameters
Status displays of the warning beacon
The default external outputs 1-3 are evaluated.
Fig. 5_86: Various indications of the warning beacon
Camera Parameters
Drop-down Options Description
Camera Pulse
Camera pulse (
s) can be set from
the drop down range available 0 to “125000”.
Camera Distance
Camera distance (mm) is the distance between the camera and printhead.
Camera Sensor
Camera sensor allows the user to select the printhead photocell that is used to calculate the camera distance and trigger.
Clear Fifo
First In First Out (FIFO) allows the user to organize and manipulate data buffer.
Camera Good Level
Camera good level allows the user to select either low and or high signal for the 'Camera Good' signal.
5.2.2.5 Status Displays of the Warning Beacon
NOTE
The beacon status can be configured by the user.
m610 OEM is OFF or set to "STOP"
m610 OEM ready for printing
Ink alarm
m610 OEM error
m610 OEM warning
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Cartridges
Do the following steps to get information about cartridges:
1. Click SETTINGS on the SYSTEM menu.
Fig. 5_87: Settings
2. Click Ink Parameter.
Fig. 5_88: Ink Parameter

5.2.3 Cartridges

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Ink type
Fig. 5_89: Ink Type
The ink type is displayed for authenticated cartridges. The ink types appear with the article number and designation.
Manage Ink Types
Fig. 5_90: Manage Ink Types
Do the following steps to manage the allowed ink types:
1. Click SYSTEM SETTING on the ADMINISTRATION menu.
2. Click Manage Ink Types (see Fig. 5_90).
5.2.3.1 Ink Type
NOTE
The suitability of a certain ink cannot be precisely predicted, but must be determined by printing tests.
Contact your Wolke sales partner to do this for you.
No warranty can be assumed for the use of an ink without printing tests.
5.2.3.2 Manage Ink Types (Allowed List)
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3. Click the Add Ink Type button to add an ink type. The following dialog opens:
Fig. 5_91: Add Ink Type
4. Select the ink type and click the Save button.
The ink type added now appears on the ink type drop down list and
Manage Ink Types page.
NOTE
The allowed list of ink types can be processed and deleted. To delete an allowed ink type, click on the delete icon under select for deletion option from the Manage
Ink Types screen.
NOTE
If there are one or more inks in the allowed list, only those ink types can be used on this controller.
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Temperature controlled
Fig. 5_92: Temp_reg
If this function is off, the selected printhead will be operated without temperature control. If this function is on, the maximum throughput (prints per second) of the system may be impacted.
If a cartridge is removed while the m610 OEM webserver is in status OK, the following message is only issued if the temperature control is on:
Fig. 5_93: Error message if temperature control is activated
5.2.3.3 Temperature Controlled
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The error stays in the print state until the error is removed by selecting either Acknowledge or Ignore. This removes the error and print can be resumed.
Fig. 5_94: Acknowledge or Ignore Error
Note that if the temperature control is off, neither the
cartridge temperature or the number of defective nozzles can be shown in the diagnosis menu. If a cartridge is removed during the printing operation, this is not detected either.
ATTENTION
We recommend that you consult your contact person at Wolke before deactivating the temperature control.
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Increase Ink Level
For authenticated cartridges, if the ink percentage level is at or below the ink out level which is set at 0% (default), the ink level can be adjusted to remove any remaining ink from the cartridge, by selecting the increase ink level button. Adjust the ink level up to 5% to remove any remaining ink in the cartridge.
Fig. 5_95: Increase Ink Level
Low Ink and Out of Ink
Fig. 5_96: Low Ink
It is possible to send out an alarm signal via any output on the I/O socket and to connect the signal to an alarm horn/alarm lamp.
The low ink alarm can be set on any of the configurable outputs. To enable the alarm to be triggered, select 'alarm' from the ink parameter settings and set at a value between 5 and 25%, configure the appropriate output to 'low ink alarm'.
To disable, select low ink 'off' on the ink parameter settings page.
The activation level for ink alarm can be set in the range from 25% to 5%.
Fig. 5_97: Out of Ink
5.2.3.4 Increase Ink Level
NOTE
The maximum limit to adjust the ink level is 5% and depends on the type of ink used.
5.2.3.5 Low Ink and Out of Ink
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The out of ink alarm can be set on any of the configurable outputs. To enable the alarm/error to be triggered, select 'alarm' or 'error' from the ink parameter settings and set at a value between 0 and 10%, configure the appropriate output to 'out of ink alarm' or 'out of ink error'.
To disable, select out of ink 'off' on the ink parameter settings page.
The activation level for out of ink alarm/error can be set in the range from 10% to 0%.
Voltage and Pulse Width
Fig. 5_98: Voltage and Pulse Width
The user can set the voltage and pulse width for non-authenticated cartridges.
NOTE
The user can set the low ink and out of ink settings for authenticated cartridges only.
NOTE
All ink tracking functionality is available for authenticated cartridges only.
5.2.3.6 Voltage and Pulse Width
NOTE
If power cycled, the voltage and pulse width settings will revert to default values.
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Defining print memory refresh
Do the following steps to refresh the print memory:
1. Click SETTINGS on the SYSTEM menu.
Fig. 5_99: Settings
2. Go to the Machine Parameter.
Fig. 5_100: Machine Parameter
3. Click the status drop-down list to select the option.
Fig. 5_101: Print Memory Status

5.3 System Settings

5.3.1 Print Memory Refresh

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Tab. 5_12: Print Memory Status
The m610 OEM Machine Parameter page allows user to define the error conditions by doing the following tasks:
Error conditions
Fig. 5_102: Error Conditions
Status Description
Off The print memory will not update.
On
The option "on" is used to update the dynamic print data if the signal is issued. This is generally done with the aid of an additional sensor, which must be installed at a correspondingly large distance from the print trigger sensor. This additional sensor is connected to the m610 OEM via the 24 V interface.
For the print pause/sec to expire, a value between 0 and 999 must be entered.
Auto
The print memory is updated automatically based on idle time without external sensors. A value between 0 to 999 must be entered for the print pause/sec to expire.
NOTE
As the functions “printing cyclically, infinitely”, and “updating the print memory are mutually exclusive, it is absolutely essential to check this setting. In this case, the label is not loaded.
To eliminate this state, either “cyclically, infinitely” or “print memory refresh” must be deactivated.

5.4 Error Conditions

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The user can set the error conditions for the following:
Tab. 5_13: Error Conditions
Error Conditions Drop-down Options Description
Removal of cartridge
Select the error condition required for removal of cartridge.
The user can select “ignore”, warning” or “error” from the drop-down list to notify the error during removal of cartridge.
Exceeding product speed
Select the error condition required for exceeding product speed.
The user can select “ignore”, warning” or “error” from the drop-down list to notify during exceeding product speeds.
Product distance
Select the error condition required for product distance.
The user can select “ignore” or warning” from the drop-down list to set the error condition for inappropriate product distance.
Print trigger without data
Select the error condition required for print trigger without data.
The user can select “ignore” or warning” from the drop-down list to set the error condition for print trigger without any data.
Nearly expired ink
Select the error condition required for nearly expired ink.
The user can select “ignore” or warning” from the drop-down list to set the error condition if ink is nearly expired.
Expired ink
Select the error condition required for print trigger without data.
The user can select “ignore” or warning” from the drop-down list to set the error condition if ink is expired.
NOTE
Warning raises a notification on the controller but continues the print operation.
Error raises a fault notification on the controller and stops the print operation.
NOTE
Ink Expiration data is available for authenticated cartridges only.
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The m610 OEM Date/Time Setup allows to set the current time based on the time zone available from the drop down list. The date and the time can be manually entered to set the system date and time.
Fig. 5_103: Date/Time Setup
System date/time Do the following steps to set the time and date:
1. Click SYSTEM SETTING on the ADMINISTRATION menu.
2. Click Date/Time Setup (see Fig. 5_103).
3. Click the Time Zone drop-down list to select the required time zone.
Fig. 5_104: Time Zone
4. Enter the date on the Year/Month/Day fields.
Fig. 5_105: Setup time and date

5.5 System Date/Time

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5. Enter the time on the Hour/Minute/Second fields. (see Fig. 5_105).
6. For the time and date displayed on the webserver page header, please specify the Date Format and the Time Format.
Fig. 5_106: Webserver page header
7. Click on the Submit button.
Now the printer is set to the current time and date settings.
The user can set the Auto Log Off settings by navigating to ADMINISTRATION > USERS > Change Auto Log Off.
This page allows the user to set Login Timeout in Seconds. Once the time is reached, the webserver logs off from the current User login.
Fig. 5_107: Auto Log Off
NOTE
Set the time zone for the corresponding daylight saving. Set the time zone as UTC for no daylight saving.

5.6 System Monitor

5.6.1 Auto Log Off

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Connection/ Communication
The USB page allows the user to create a backup and clone of the controller. The controller network settings and firmware can be selected to be overwritten or retained when installing the clone.
The user can view the USB interface by navigating to ADMINISTRATION > FILES > USB.
The USB page also allows the backup to be restored or the clone to be installed as needed. The user will be prompted to continue when either option is selected.
Fig. 5_108 displays the USB page of the m610 OEM
printer.
Fig. 5_108: USB Page
The page shows the following details:
Name and description of available backups.
Name and description of available clones.
The page allows the user to create new backups and also to create new clones.

5.6.2 Connection/Communication

5.6.2.1 USB Interface
NOTE
Place the update file (*.ipk), in the USB root directory, within a folder named as ‘Updates.
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The following parameters are reset while the factory settings are loaded:
Configuring the connection on the m610 Factory Settings
Fig. 5_109: System State
Factory settings indicate the criteria to revert back when the button is selected.

5.7 Factory Settings

Menu Menu item Value (factory setting)
HOME - PREPARE
First Printhead 1
SYSTEM - SETTINGS - Machine Parameter
Installation params:
no. of printheads: 4
shaft encoder: line A
Clear Data Buffer: off
pulses/m: 12500
speed [mm/sec]: 200
Perpetuo Print Mode: off
Backlight Power Off [min]: 30
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Print Memory Refresh:
status: off
idle time (sec): 300
Error Conditions:
removal of cartridge: error
exceeding product speed: warning
product distance: ignore
print trigger without data: ignore
nearly expired ink warning
expired ink warning
printheads:1sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 20.00
sensor dist. rev. 170.00
position normal
reflected normal
print direction <<
printheads:2sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 50.00
sensor dist. rev. 140.00
position normal
reflected normal
print direction <<
printheads:3sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 80.00
sensor dist. rev. 110.00
position normal
reflected normal
print direction <<
printheads:4sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 110.00
sensor dist. rev. 80.00
position normal
reflected normal
print direction <<
NOTE: If the user has configured settings for heads 5 and 6 before factory reset, the values will be reset to the following:
Menu Menu item Value (factory setting)
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printheads:5sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 140.00
sensor dist. rev. 50.00
position normal
reflected normal
print direction <<
printheads:6sensor PZ1(Photoelectric Sensor)
sensor rev. PZ1(Photoelectric Sensor)
sensor dist. 170.00
sensor dist. rev. 20.00
position normal
reflected normal
print direction <<
SYSTEM - SETTINGS - Ink Parameter
Ink alarm setting:
Low Ink alarm
Out of Ink off
% 10 (ink percentage for low ink)
% 20 (ink percentage for out of ink)
Values for Non- Authenticated Cartridges only:
Voltage 9.8
Pulse width 1.9
temp_reg off
Menu Menu item Value (factory setting)
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SYSTEM - SETTINGS - External I/O
Inputs: Input1: activate m610
Input2: deactivate m610
Input3: change of cartridge
Input4: pm refresh
Outputs: Output1: print ready
Output2: error
Output3: lowink alarm
Output4: 1_print done
Expeller Expeller Pulse: 0
Expeller Distance: 0.00 mm
Camera Camera Pulse: 0
Camera Distance: 0.00 mm
Camera Sensor: PZ1
Clear Fifo: no
Camera Good Level: low
SYSTEM - SETTINGS - Settings (message)
Send method:
Send periodically each: off (Seconds)
Send on event change: no
Message types:
Alarm status: no
Error: no
Buffer low: no
Warning: no
Print Status: no
Printed index: no
Print Done: no
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Tab. 5_14: Parameters of factory setting
* Network settings will not be updated with factory reset.
ADMINISTRATION - SYSTEM SETTINGS - Network Parameter
DHCP Enable Check box - unchecked
Manual Setup Host Address 192.168.1.2*
Net Mask 255.255.255.0*
Gateway Address 192.168.1.1*
Port Setup ASCII TCP-Port 34567*
UTF-8 TCP-Port 34568*
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State
The System State page provides the status of the printer. The system state is read only page and Fig. 5_110 displays the system state of the m610 OEM printer.
The user can view the system state by navigating to SYSTEM > STATE.
Fig. 5_110: System State
This page shows the following details:
•Firmware Versions
•Modules
•Memory Usage

5.8 System State

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Lo
Logging
The log files are created for key activities in the webserver. This will help in troubleshooting activites. The user can download, save and delete the log files as required as shown in Fig. 5_111.
The user can view the log files by navigating to ADMINISTRATION > FILES > Logging.
Fig. 5_111: Logging

5.9 Logging

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Update
The system update provides information about the software packages installed in the system. It allows the user to update the allowable package by selecting the updated file as shown in Fig. 5_112.
The user can update the packages by navigating to ADMINISTRATION > UPDATE.
Fig. 5_112: System Update
The system update can be done in two ways:
Through controller USB
•Through PC
Do the following steps to update the system:
1. Login to the m610 OEM webserver as admin.
2. Navigate to ADMINISTRATION > UPDATE.
3. Do the following steps to update via controller USB:
a. Place the update file on the USB.

5.10 System Update

NOTE
Admin user access is required to update the installed packages.
NOTE
Place the required update file (*.ipk), in the USB root directory, within a folder named as ‘Updates’.
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b.)Insert the USB in the USB terminal of the controller.
c.)The available software file(s) is visible under ‘Packages on
Controller USB’ window.
Fig. 5_113: System Update via USB
d.)Click on Execute in ‘Update using USB’ to upload the update files.
4. Do the following steps to update via PC
a.)Click on Browse in ‘Select Update File to locate the required
update files from your PC.
b.)Click on Execute in ‘Start Updateto upload the selected files.
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5. Once the software is ready for controller update, the user is prompted to continue with a system restart. Select OK to restart and update the controller installed packages. Select Cancel to continue with current settings.
Fig. 5_114: System Restart
Revert to Previous Version
The user can revert to previous software version after controller restart by selecting Revert button.
NOTE
The user can manually restart the system by clicking the
Restart in ‘Restart System’.
NOTE
The user will be prompted not to power down the controller during a system restart.
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Control panel
Fig. 6_115: Control panel
Tab. 6_15: Key Assignment - Overview

6Operation

6.1 Control Panel

Button Function
Previous Page: Move to previous page
Next Page: Move to next page
NOTE
The display screen orientation changes dynamically based on the controller rotation.
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Login screen
Once the user connects to the webserver, the login page is displayed as shown in Figure 6_116.
The webserver has the following users:
Administrator
•Advanced
•Operator
•Guest
Once the user selects the required Username and enter the correct password, the user should click on Login button to log into the webserver. The user can login as ‘admin’ for the initial setup.
Fig. 6_116: Login Page
Login screen The information available on the Home page is described in the below
table

6.2 Login Screen

NOTE
The password for ‘admin’ login is admin.
Option Description
Admin Provides access to all screens.
Advanced Provides access to system-machine parameters and screens
accessible to operator and guest.
Operator Provides access to Date/time setting, ink parameters, label print
control and screens accessible to guest.
Guest Provides access to view and download files from m610 oem.
Password Enter the password for particular user level selected.
Language Sets the webserver language from dropdown list.
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Tab. 6_16: Login Screen
UsersFor access rights applicable for various users refer to
Chapter 9, "User Administration"
Status Provides information on available ink level for individual
printhead. NOTE: The ink state will be grey for printheads that are not configured.
Count Provides the job count for the individual printhead.
Range Number of prints with current label that can be printed based on
ink remaining.
Print State Shows the print status.
STOPPED - Shows the printer in stop mode. PREPARE - Shows the printer in preparation mode. O.K - Shows the printer in operation mode. DIAGNOSTIC - Shows the printer in diagnostics mode. ERROR - Shows the printer in error mode. SPIT - Shows the printer in spit mode; when spitting without
encoder signal is triggered and the cartridges are purged. WARN - Shows the printer in warning mode. WAIT- Shows the printer in serialisation mode.
EditLabel/PrintLabel Provides the name of the selected label.
Resolution Provides the screen resolution in dpi
Nozzles Shows the activated nozzle row. There are two nozzle rows with
each 150 ink nozzles. Together they have 300 nozzles on the print height of half an inch.
both - Shows both nozzle rows are activated. left - Shows left nozzle row is activated. right - Shows right nozzle row is activated.
Alarm Provides the count of alarms triggered
Error Provides the count of errors triggered
Warning Provides the count of warnings triggered
Starts the print Note: This button is active only after login.
Stops the print Note: This button is active only after login.
Directs the user to the Wolke website.

6.3 Users

Option Description
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Input status
Fig. 6_117: Input States Screen
Tab. 6_17: Input States Screen

6.4 Screen Displays

6.4.1 Input Status Screen

Option Description
Active
Not connected
Printer is not in print mode.
Printer received print/start command and is preparing to print.
Printer is in print mode and waiting for p/c signal.
Printer is in spit mode.
Printer is in error mode.
A warning has been displayed on the printer (e.g. a cartridge has not been inserted).
Printer has been started and is in the serialisation mode (variable fields). No data has as yet been sent to the print buffer.
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Printhead status screen
Fig. 6_118: Printhead States Screen
Output status screen
Fig. 6_119: Output Status Screen
Language screen
Fig. 6_120: Language Screen

6.4.2 Printhead Status Screen

6.4.3 Output Status Screen

6.4.4 Language Screen

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Version numbers screen
Fig. 6_121: Version Numbers Screen
Ink levels The ink level in the used cartridge appears at the top of the Home page of
the m610 OEM webserver for authenticated cartridges only.
Fig. 6_122: Ink level of the cartridges

6.4.5 Version Numbers Screen

6.4.6 Ink levels

NOTE
Non-authenticated cartridges will display ink level as
-1%.
NOTE
The user can access the screen for resetting the cartridges by clicking on the printheads.
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The background color in the ink indicator of the m610 OEM webserver, changes according to the percentage level of ink. The graphic level display of the cartridges at the top of the Home page, depicts the following:
Change of color from green to yellow is effective at 49%.
Change of color from yellow to red is effective as soon as the low level alarm
activation level is reached.
Fig. 6_123: Example of ink level indication
Date/Time setupFor instructions on setting up system date and time refer to
Chapter 5.5, "System Date/Time".
NOTE
The user can set the percentage to activate the low level ink alarm. By default it is set to 10%.
The red colour will display at the low level alarm activation(%), if the low level alarm activation is changed (that is, if set at 15%, the display will turn red when ink level < 15%).

6.4.7 Date/Time

Change of colour green > yellow at 50%, change of colour yellow > red if the low level alarm activation level is set to < 10 % (default value).
NOTE
Set the time zone for the corresponding daylight saving. Set the time zone as UTC for no daylight saving.
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Home menu
The user can access following screens from Home menu:
Open
Prepare
Open & Start
Label Settings
Print View - Edit View
Open
The Open label screen moves the label to edit memory and is displayed on home screen.
Fig. 6_124: Open Screen

6.5 Overview of the Menu Structures

6.5.1 Home Menu

HOME - Open
6.5.1.1 HOME - Open
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PrepareThe Prepare label screen moves the selected label to print memory, ready
for printing. First Printhead can be set. It indicates the first printhead to print the label.
Fig. 6_125: Prepare Screen
Open & StartThe Open & Start screen allows the user to move selected label to both
edit and print memory and also set the First Printhead to print the label.
Fig. 6_126: Open & Start Screen
HOME - Prepare
6.5.1.2 HOME - Prepare
HOME - Open & Start
6.5.1.3 HOME - Open & Start
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Label Settings The label settings screen is a read only screen and provides information
on the size and resolution, label dimensions, additional settings such as status of autostart, limit output, show bitmap etc., and spitting settings.
Fig. 6_127: Label Settings
Print View The print view screen displays the label in print memory and edit view
screen displays the label in edit memory.
Fig. 6_128: Print View Screen
HOME - Label Settings
6.5.1.4 HOME - Label Settings
HOME - Print View - Edit View
6.5.1.5 HOME - Print View - Edit View
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System menu
The user can access following screens from System menu:
State: System State
Settings: Machine Parameter, Ink Parameter, External I/O, Settings,
Factory Settings
Diagnostic: Printheads, Print Process, Digital I/O, Cartridges
System state
The System State page is a read only page. It provides the information about the system software, version and the memory details.
Fig. 6_129: System State Page

6.5.2 System Menu

SYSTEM - STATE
6.5.2.1 STATE - System state
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