Victory Refrigeration VM-2, VM-1, VM-2SL User Manual

MERCHANDISER MODELS
VM-1, VM-2 & VM-2SL
INSTALLATION, OPERATION & SERVICE
MANUAL
(For “Quick Navigation”, Click On Topics or Sections Highlighted In Blue)
DESCRIPTION
INSTALLATION
MAINTENANCE
SERVICE
TROUBLESHOOTING
PARTS LISTS
WIRING DIAGRAMS
Warranty
(Continental USA Only)
The Seller warrants to the original purchaser, equipment manufactured by Seller to be free from defects in material and workmanship for which it is responsible. The Seller's obligation under this warranty shall be limited to replacing or repairing at Seller's option, without charge, F.O.B. Sellers factory, any part found to be defective and any labor and material expense incurred by Seller in repairing or replacing such part, such warranty to be limited to a period of one year from date of purchase or thirteen months from date of shipment from Seller's factory, whichever is earlier, provided terms of payment have been fully met. All labor shall be performed during regular working hours. Overtime premium charges will be at Buyer's expense.
Proof of purchase must be supplied to Seller to validate warranty. This warranty is valid only if equipment is properly installed, started-up and inspected by the dealer or authorized Victory Service agent.
Removal or alteration of the serial/data plate from any equipment shall be deemed to release Seller from all warranty obligations or any other obligations, expressed or implied.
This warranty does not cover Thermostat or Defrost Timer calibration and/or adjustment, freight damage, normal maintenance items outlined in Owner's Manual, adjustment of door mechanisms or replacement of light bulbs, fuses or batteries.
Any repairs or replacement of defective parts shall be performed by Seller's authorized service personnel. Seller shall not be responsible for any costs incurred if the work is performed by other than Seller's authorized service personnel. Reimbursement claims for part(s) or labor service costs must be made in writing. Model, cabinet serial numbers and installation location must be shown on the claim. A receipted bill from the servicing agency must accompany the claim, together with full details of the service problems, diagnosis and work performed. Victory reserves sole discretion whether further documentation on a claim is to be submitted.
Seller shall not be liable for consequential damages of any kind which occur during the course of installation of equipment, or which result from the use or misuse by Buyer, its employees or others of the equipment supplied hereunder, and Buyer's sole and exclusive remedy against Seller for any breach of the foregoing warranty or otherwise shall be for the repair or replacement of the equipment or parts thereof affected by such breach.
The foregoing warranty shall be valid and binding upon Seller if and only if Buyer loads, operates and maintains the equipment supplied hereunder in accordance with the instruction manual provided to Buyer. Seller does not guarantee the process of manufacture by Buyer or the quality of product to be produced by the equipment supplied hereunder and Seller shall not be liable for any prospective or lost product or profits of Buyer.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
The foregoing shall be Seller's sole and exclusive obligation and Buyer's sole and exclusive remedy for any action, whether in breach of contract or negligence. In no event shall Seller be liable for a sum in excess of the purchase price of the item.
ORIGINAL DATE OF INSTALLATION __________________________________________________________________
INSTALLATION COMPANY NAME ____________________________________________________________________
STREET_______________________________ CITY_____________________ STATE______ ZIP CODE___________
DISTRIBUTOR’S NAME_____________________________________________________________________________
STREET_______________________________ CITY_____________________ STATE______ ZIP CODE___________
You may register online at www.victory-refrig.com, fax this completed page to (856) 428-7299, or copy and mail form below to Victory.
*NOTE: The following mail-in form or online registration must be filled out and forwarded to Victory by the installer or customer within 10 days
after start-up. Failure to do this will invalidate the warranties. Retain this information for your records.
110 WOODCREST ROAD CHERRY HILL, NJ 08003-3648
TEL: (856) 428-4200
FAX: (856) 428-7299
Cabinet Model No.______________________
Cabinet Serial No._________________
(Data plate information located inside cooler on the upper left wall)
WARRANTIES NOT VALID UNLESS REGISTERED AT FACTORY WITHIN 10 DAYS AFTER START-UP DATE.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Machine Serial Number_______________________________ Installation Date_____________________________________
Victory Refrigeration Service Hotline (800) 523-5008
iv
NOTICE
Victory (Manufacturer) reserves
the right to change
specifications at any time.
IMPORTANT
Warranty Registration Card Enclosed.
Failure to Properly Register
Equipment Can Void Warranty !!!!
NOTICE
Please Read The Entire Manual
Carefully Before Installation.
If Certain Recommended Procedures Are Not
Followed, Warranty Claims Will Be Denied !!!!
TABLE OF CONTENTS
Pages
Section 1 - Description................................................................................................................................ 1
A. Control and Component Location........................................................................................... 2
B. Component Function................................................................................................................ 2-3
C. Standard Features, Optional Features and Specifications.................................................. 4-5
Section 2 - Installation................................................................................................................................ 6
A. Receiving Shipment................................................................................................................. 6
B. Uncrating Procedure................................................................................................................ 6
C. Reducing Merchandiser Depth................................................................................................ 6
D. Locating Your New Merchandiser........................................................................................... 6-7
E. Installing Legs or Casters....................................................................................................... 7
F. Leveling...................................................................................................................................... 7
G. Initial Cabinet Set-up............................................................................................................... 7
H. Electric Supply.......................................................................................................................... 7-8
I. Installation Checklist................................................................................................................ 8
J. Location of Serial Number/Data Plate.................................................................................... 8
K. VM Standard Shelf Installation Instructions.......................................................................... 9- 10
L. Assembling and Installing VM-2 & VM-2SL Beverage Organizer Shelf.............................. 11-12
Section 3 - Operation.................................................................................................................................. 13
A. Temperature Control................................................................................................................. 13
Section 4 - Maintenance............................................................................................................................. 14
A. Cleaning and Proper Detergent Use...................................................................................... 14
B. Initial Cleaning of Cabinet...................................................................................................... 14
C. Periodic Cleaning.................................................................................................................... 14-16
D. Lubrication............................................................................................................................... 16
Section 5 - Service..................................................................................................................................... 17
A. Servicing the Refrigeration Condensing Unit...................................................................... 17
B. Servicing Evaporator Fan Motor(s) and Temperature Control........................................... 17-18
C. Servicing Evaporator Coil and/or Heat Exchanger Assembly............................................ 18-19
D. VM-2SL Sliding Glass Door Shim Insertion Instructions.................................................... 20-23
Section 6 - Troubleshooting..................................................................................................................... 24-26
Section 7 - Parts List................................................................................................................................. 27
A. One Section Cabinet and Hinged Glass Door Parts........................................................... 28-29
B. Two Section Cabinet and Hinged / Sliding Glass Door Parts............................................ 30-31
C. One Section Refrigeration Components.............................................................................. 32-33
D. Two Section Refrigeration Components.............................................................................. 34-35
Section 8 - Wiring Diagram...................................................................................................................... 36
A. VM-1D-QS, VM-2D-QS & VM-2SL-QS Wiring Diagram........................................................ 37
v
SECTION 1 DESCRIPTION
Victory Merchandiser Refrigerators are Reach-In Models with full length glass swing
doors on the front. There is also an optional full length sliding glass door assembly that
is available for the two section model only.
Victory Merchandiser One Section Model
Figure 1-1
1
Section 1 - DescriptionSection 1 - Description
A. Control and Component Location
Figure 1-2
Component Location
B. Component Function
1. Doors - Swing doors are reversible for one (1) section only, and have
adjustable self-closing features.
a. Door Size - The doors are full length.
b. Door Type - The doors are sealed glass.
c. Door Hinges - The doors consist of pin hinges.
2
1
3
4
5
2
Section 1 - Description Section 1 - Description
2. Refrigeration System - The refrigeration
system is self-contained and slides out for easy service.
3. Shelves - (Refer to Figure 1-2 and to the Parts List Section of this manual).
a. Wire Shelves - Heavy-duty epoxy
coated wire shelves are adjustable and can be angled downward for gravity­feed merchandising.
4. Cabinet - The cabinet exterior is painted galvanized steel. Doors are sealed argon­filled glass. Foamed-in-place polyurethane insulation through the cabinet ensures the ultimate in energy efficiency.
5. Temperature Control - Located inside top of unit.
6. Thermometer (not shown) - The thermometer is a standard feature.
3
Section 1 - Description
Section 1 - Description
VM-1
Standard Features:
NSF 7 Listed for Foodservice & Prepackaged Products
Heavy Gauge Black Powder Coated Zinc Plated
Steel Exterior
High Impact Molded ABS Interior
Bright White Interior with Vertical Fluorescent
Lighting
Fluorescent Lamp Replaceable without Removing
Product or Shelving
Automatic Condensation Disposal
CFC Free Refrigerant
Full Height Self-Closing Glass Door
Integral Full Length Door Handle
Door Field Rehingeable
Bottom Mount Condensing Unit
Molded-In Shelf Support System Accommodates Standard or Gravity Organizer Shelves without use of Clips or Hooks
Four (4) Standard Shelves
Shelves Adjustable on 3” Centers
9 ft Cord and Plug Attached
Each Shelf will Accommodate either
- One (1) 12” x 20” Pan
or
- One (1) 18” x 26” Pan
Optional Features:
Heavy Duty Swivel 3” and 5” Casters with Brakes
Gravity Organizer Shelves
Door Merchandising Decals
Price Tag Molding
Specifications:
1/5 Horse Power
115V/60Hz/1Ph
7.2 Amperes
21 Cubic Feet (net)
4 Standard Shelves
Crated Weight: 310 LBS
We reserve the right to change specifications and product
design without notice. Such revisions do not entitle the buyer
to correspond changes, improvements, additions or
replacements for previously purchased equipment.
4
Section 1 - Description Section 1 - Description
VM
-2 & VM-2SL
Standard Features:
NSF 7 Listed for Foodservice & Prepackaged Products
Heavy Gauge Black Powder Coated Zinc Plated
Steel Exterior
High Impact Molded ABS Interior
Bright White Interior with Vertical Fluorescent
Lighting
Automatic Condensation Disposal
CFC Free Refrigerant
Full Height Self-Closing Glass Door
Integral Full Length Door Handle
Bottom Mount Condensing Unit
Molded-In Shelf Support System Accommodates Standard or Gravity Organizer Shelves without use of Clips or Hooks
Eight (8) Standard Shelves
Shelves Adjustable on 3” Centers
9 ft Cord and Plug Attached
Each Shelf will Accommodate either
- One (1) 12” x 20” Pan
or
- One (1) 18” x 26” Pan
Each VM-2SL Shelf will Accommodate
- One (1) 12” x 20” Pan
Optional Features:
Heavy Duty Swivel 3” and 5” Casters with Brakes
Gravity Organizer Shelves
Door Merchandising Decals
Price Tag Molding
Specifications:
1/3 Horse Power
115V/60Hz/1Ph
8.8 Amperes
122 Cubic Feet (net)
8 Standard Shelves
Crated Weight: 520 LBS
We reserve the right to change specifications and product
design without notice. Such revisions do not entitle the buyer
to correspond changes, improvements, additions or
replacements for previously purchased equipment.
Section 1 - Description Section 1 - Description
“End Of Section, Click Here For Table Of Contents”
SECTION 2 INSTALLATION
IMPORTANT:
It is highly recommended that your
merchandiser refrigerator be installed by
an authorized Victory Certified Installer.
A. Receiving Shipment
Upon arrival, examine the exterior of the shipment packaging for any signs of rough handling.
If the cabinet is damaged, it should be noted on the delivery slip or bill of lading and signed to that effect. A claim must be filed immediately against the carrier indicating extent and estimated cost of damage incurred.
All units are performance tested and thoroughly inspected, prior to shipment. Upon leaving the factory, all units are in perfect condition and the carrier signs to this effect.
B. Uncrating Procedure
WARNING!!!!
DO NOT, Under Any Circumstances, Lay
Your New Equipment Down on Either The
Back, Front or Sides.
The shipping skid must be removed by tipping the model from side to side. Remove the leveler bolts while the model is held in one direction. Repeat this procedure when the model is held in the opposite direction.
A
TTENTION!!!!
DO NOT THROW AWAY THE FOUR (4)
LEVELER BOLTS!
*Note:Once the uncrating process is complete,
make sure the leveler bolts are safely and securely placed back on the bottom of the cabinet for proper support and leveling purposes.
CAUTION:
Exercise extreme caution when removing
the wooden skid especially when the last
bolt is removed, as the skid, if not properly
blocked, will fall to the floor with extreme
force.
C. Reducing Merchandiser Depth for
Narrow Facility Doorway
In order to pass through a narrow doorway or restricted area the door, front grille and hinge brackets may be removed to reduce the overall depth of the cabinet to a minimum or 30" deep.
1. Removing Hinged Doors
a. Loosen the top hinge bracket screws
while holding the top bracket down.
b. While holding the door against the
cabinet, lift the top bracket until it clears the top hinge pin.
c. Lift the door until the bottom hinge pin
clears the bottom hinge bracket.
d. Remove top and bottom hinge brackets
and mount on the other side of the
cabinet. Tighten bottom hinge bracket screws. Leave top hinge bracket screws loose.
e. Insert bottom hinge pin into hole in
bottom hinge bracket. f. Lower top hinge bracket onto top hinge
pin. Tighten the top hinge bracket.
D. Locating Your New Merchandiser
The following conditions should be considered when selecting a location for your merchandiser refrigerator.
1. Floor Load - The floor on which the cabinet will rest must be free of vibration and suitably strong enough to support the combined weights of the cabinet plus the maximum product load which might be
6
Section 2- Installation
Section 2- Installation
placed into it. To estimate the possible product load weight it is generally conceded that a safe figure is 35 pounds for each net cubic foot storage space. For example, a 47 cubic foot cabinet could hold approximately 1645 pounds of product (47 x 35 = 1645).
2. Ventilation - The air cooled, self-contained merchandiser refrigerator requires a sufficient amount of cool, clean air. Avoid placing the refrigerator near heat generating equipment such as ovens, ranges, heaters, fryers, steam kettles, etc., and out of direct sunlight. Avoid locating the self-contained refrigerator in an unheated room, or where the room temperature may be below 55°F.
E. Installation of Optional Legs or Casters
Merchandisers are shipped with leveler bolts that can be used to level the cabinet. However, legs and casters can be supplied that are of the 1/2" single stud mount type and requires no tools for installation. Simply remove the leveler bolts and then screw the casters or legs into the threaded holes located on the case bottom. To install low-profile rollers, remove carriage bolts from caster mounting plates and insert stem into bolt hole and tighten nut. Make sure that torque of caster bracket is inserted into 1/2” hole. This will prevent caster from turning.
Tilt the cabinet in one direction approximately eight inches and block it securely to keep it from falling. Use several pieces of 2 x 4 lumber or other suitable material. Screws the two left or right legs in snug. Repeat this procedure to install the other legs with the case bottom.
WARNING
Never, Under Any Circumstances,
Lay Your New Merchandiser Refrigerator
Down On Either It’s Back, Front or Sides.
F. Leveling
Cabinet must be leveled when installed. This is accomplished by rotating the leveler bolt. Failure to level your cabinet may result in
doors not sealing, closing properly or condensate water not draining properly.
G. Initial Cabinet Set-Up
Units are shipped with shelves. These items are secured to the rear of the cabinet directly on the wood skid.
1. Cleaning Cabinet
CAUTION:
DO NOT Use Abrasive Cleaning Solvents.
Never scour any part of your new cabinet. Scouring powders or chemicals may cause damage by scratching or dulling the surface finish. Prior to placing your new merchandiser refrigerator and all shelves into operation, it is advisable that the interior be washed thoroughly with a mild detergent and water solution. Rinse with clear water and a sanitizing solution. Allow cabinet to air dry.
For additional cleaning information, refer to the maintenance section of this service manual.
2. Installing Shelves
All merchandiser models include an interior which supports the adjustable and gravity organizing shelving.
Refer to pages 9 to 12 for detailed and illustrated shelf installation instructions for both standard shelving and beverage shelf kits.
H. Electric Supply
The wiring should be done by a qualified electrician in accordance with local electrical codes. A separate ground wire must be supplied for all installations. A properly wired merchandiser refrigerator will assure proper operation. Please consult the "Data" plate attached to the compressor to assure the electrical requirements are correct. Supply voltage requirements are on the cabinet serial plate. It is recommended that a direct, properly fused line of the proper size wire be installed
7
Section 2- Installation
Section 2- Installation
from the main supply to your merchandiser. It is most important that a voltage reading be made at the compressor-motor electrical connections, or as close to the compressor­motor as possible, while the merchandiser is in operation, to assure that the correct voltage required by the compressor is being supplied. Low or high voltage can detrimentally affect the refrigeration unit and thereby void its warranty.
All merchandiser refrigerator electrical systems are internally grounded. It is recommended that a bonding braid be secured to the base of the refrigerator and carried to a water pipe, to complete the ground.
I. Installation Checklist
After the cabinet has been installed, leveled and cleaned as described in the preceding paragraphs, refer to the following checklist prior to start-up.
Full voltage of the correct type, on a line not affected by the operation of other electrical appliances, must be available for proper operation. Condensing units are designed to operate with a voltage fluctuation of plus or minus 10% of the voltage indicated on the cabinet electrical data plate. Burn-out of a condensing unit due to exceeding the high or low voltage limits will void the factory warranty.
Leak check all exposed refrigeration lines. Make sure refrigeration lines are not dented, kinked or rubbing.
Check condenser fan for freedom to rotate without striking any stationary members.
Cabinet must be properly leveled.
Do Not become alarmed if a trace of freon gas is detected in the internal cabinet air. This may be due to refrigerant used in expanding the foam insulation used in this cabinet.
NOTE: All motors are lifetime oiled and
sealed. All self-contained models are shipped from the factory with the service valves opened ready for operation.
J. Location of Serial Number/Data Plate
The serial data plate is mounted on the upper left interior wall.
NOTE: When ordering replacement parts,
you must include the complete cabinet model and serial numbers.
8
Section 2- Installation
Section 2- Installation
K. VM Standard Shelf Installation Instructions
9
Step 1 Step 2
Make sure plastic end caps are on the front left and right sides of the shelf before the installation process.
*Note: Putting shelving in the cabinet
without end caps will cause damage to the interior!
Tilt shelf at an angle and insert into cabinet.
Step 3
Insert the front shelf peg into the support hook on the side of the cabinet interior. Keep opposite shelf peg between front of upright support and door.
*Note: VM-1’s do not have an upright
support, place in opposite hook area.
Step 4
Position the rear of the shelf at the desired level using the peg from step 2 as the pivot point. Rest the rear corner of the shelf on the rear side support first, then lift and pivot shelf on to the supporting center of the cabinet interior.
Section 2- InstallationSection 2- Installation
K. VM Standard Shelf Installation Instructions (continued)
10
Step 5
Lift the inside shelf peg into the locking clip.
Step 6
Shelf is installed.
Attention!!!!
Do not force the peg into the place.
Doing this will damage the unit as previously stated.
Section 2- Installation Section 2- Installation
L. Assembling and Installing VM-2 & VM-2SL Beverage Organizer Shelf
Victory organizer shelves have adjustable product dividers that allow for merchandising a variety of products without the need to purchase multiple unique fixed dividers. Before installing the dividers on the shelf, determine the required spacing for the product that will be displayed.
Each shelf kit includes the following:
a. One (1) Organizer Shelf with Front Product Stop - Part No. 50849601 b. Eight (8) Adjustable Product Divider Bars - Part No. 50849701 c. Seven (7) Snap-On Product Glides - Part No. 50808202
*Note:Prior to shelf kit installation, make sure shelf end caps are on the front right and
left sides of the shelves before the installation process. Refer to step 1 on page 9.
Instructions:
11
Step 1
Start inst alling the dividers at one end of the shelf and work across to the other side. Prepare the product divider for installation by positioning it over the shelf as shown.
Step 3
Attach the “J” hook to the front bottom bar of the shelf.
Step 4
Rotate the product divider over the shelf to lock the back hook of the product divider evenly at the rear of the shelf.
Step 2
Position “J” hook at the front of the shelf so that it can be hooked to the front bar as shown above.
Section 2- Installation Section 2- Installation
L. Assembling and Installing VM-2 & VM-2SL Beverage Organizer Shelf (continued)
Section 2- Installation
Section 2- Installation
Step 5
Hold the divider evenly. Grasp the divider above the back hook and gently snap the divider over the rear support rod on the shelf.
Step 6
Make sure that the rear bar is seated within the hook snugly as shown.
Step 7
After installing all product dividers to the proper spacing, place the product glides in between the dividers and snap them gently on to the shelf rails.
Step 9
Add the product of choice on to the beverage organizer shelf.
Step 8
Place completed beverage organizer shelf into the Victory Merchandiser (VM). Locate the front support one or two spaces below the rear gravity feed.
“End Of Section, Click Here For Table Of Contents”
SECTION 3 OPERATION
A. Temperature Control
The temperature control should be set to maintain a temperature of 38°F (3.3°C) to 40°F (4.4°C).
Note: Continued use of this equipment will allow you to become familiar with its operation
and functions.
Figure 3-1
Section 3 - Operation Section 3 - Operation
“End Of Section, Click Here For Table Of Contents”
SECTION 4 MAINTENANCE
A. Cleaning and Proper Detergent Use
Follow requirements of local health authorities.
1. Use a detergent-sanitizer or a mild detergent (neutral) or mildly alkaline (recommended
for metal surfaces) followed by a sanitizing rinse solution. These chemicals are necessary to kill or deactivate the micro-organisms on the surface areas in contact with stored food. Choose these chemicals carefully. Some are toxic and should only be used on non-food surfaces.
CAUTION:
DO NOT USE ABRASIVE CLEANING SOLVENTS!!!!
Never scour any part of your refrigerator. Scouring powders or chemicals may cause damage by scratching or dulling the gleaming surface finish. Use alkaline, alkaline chlorinated or non-chloride cleaners.
2. Avoid cleaners containing quaternary salts! They can also attack stainless steel and
cause pitting and rusting.
3. When using these products, it is important to follow label directions exactly to obtain the
correct cleaning action.
B. Initial Cleaning of Cabinet
CAUTION:
DO NOT USE ABRASIVE CLEANING SOLVENTS!
&
DO NOT USE ALCOHOL OR AMMONIA BASED CLEANERS ON PLASTIC PARTS!
Prior to placing your new refrigerator into operation, it is advisable that the interior be washed thoroughly with a mild detergent and water solution. Rinse with clear water and a sanitizing solution. Allow cabinet to air dry.
C. Periodic Cleaning
It is more convenient to clean your merchandiser refrigerator when the product load is at its lowest point.
1. Daily Exterior Surface Cleaning
Cleaning and sanitizing agents for stainless steel and aluminum exteriors should be used
daily.
14
Section 4 - Maintenance Section 4 - Maintenance
1. Daily Exterior Surface Cleaning (continued)
a. Dip sponge in cleaning solution, wipe down surfaces. b. Polish with clean soft cloth. Always wipe in direction of grain. Once a week a film
cutting agent may be used for metal finishes to maintain a shining surface.
2. Weekly Interior Accessory Cleaning
Interior cleaning is recommended a minimum of once a week to maintain good sanitary conditions and to eliminate odors.
a. Disconnect power by switching circuit breaker “OFF”. b. Remove all food to protective temporary storage. c. Open doors and allow warm room air to enter cabinet.
d. Remove all accessories (shelves, racks, etc.) from within the cabinet and scrub
with a detergent solution and a nylon bristled brush.
e. Rinse with clear water. f. Soak in a final rinse of sanitizing solution for recommended period of time. g. Remove and air dry.
3. Weekly Interior Surface Cleaning
a. When storage compartment(s) is sufficiently warm, remove all loose food
particles.
b. Scrub all interior surfaces with warm detergent solution 100°F - 120°F (38°C -
39°C) and a nylon bristled brush. Scrub the floor and ceiling surfaces of the interior walls, corners, inner door surface, gaskets, and latches.
c. Rinse with warm clean water using a cellulose sponge. d. Remove excess rinse water with sponge. e. Wipe all interior surfaces down with sanitizing solution. f. Allow to air dry. g. Return accessories to unit. h. Return power (electrical) to unit by resetting circuit breaker. i. Return food to cabinet when temperature indicator reaches safety zone.
15
Section 4 - Maintenance
Section 4 - Maintenance
4. Once Every Three Months, Condenser Maintenance
Cleaning is recommended at least once every three (3) months. However, once a month is recommended when unit is located near cooking equipment which produces grease laden vapors, i.e.: fryers, grills, steam kettles, etc.
a. Disconnect power by switching circuit breaker to “OFF” position. b. Remove the front grille by lifting up and straight out.
c. Use a vacuum cleaner with proper brush attachments, to clean the condenser,
compressor-motor and related parts.
d. In extreme cases of dust and grease build-up, the condenser fins may require
blowing out with compressed air.
e. Turn circuit breaker to “ON” position.
Note:The air cooled condensing unit depends upon the amount of air passing through the
condenser. Grease, lint and dust accumulation reduces required air flow. The refrigerator will consume less current and operate more efficiently if the condenser is kept clean.
WARNING:
Failure to keep condenser clean may cause
premature failure of motor/compressor
which will NOT be covered by warranty!
D. Lubrication
Unless otherwise specified, all Victory refrigerators are equipped with oilless type motors. The compressor motor is a sealed unit and is constantly being lubricated when in operation. The condenser and the evaporator motors are equipped with “Life-time” oiled bearings. These bearings are oiled at the factory and need never be oiled again.
Section 4 - Maintenance Section 4 - Maintenance
“End Of Section, Click Here For Table Of Contents”
SECTION 5 SERVICE
A. Servicing the Refrigeration Condensing Unit
The refrigeration condensing unit is serviceable from the front and rear of the merchandiser.
1. Discontinue power to merchandiser by turning arrow on temperature control knob to “one” (1) and unplugging power cord from electrical outlet at rear of cabinet.
2. Remove front grill by lifting from bottom and pulling forward gently.
3. Take off rear grill by removing screws with phillips head screwdriver (*Note: remove four
(4) screws on VM-1; remove six (6) screws on VM-2 & VM-2SL).
4. Service required component.
*Important Note!: It is highly recommended that any service work outside the 3 month
condensing coil cleaning be performed by a “Victory” recommended service company or qualified service technician.
5. After service work is complete, reverse previous steps and properly restore power.
B. Servicing Evaporator Fan Motors and Temperature Control
1. Discontinue power to merchandiser by turning arrow on temperature control knob to
“one” (1) and unplugging power cord from electrical outlet at rear of cabinet.
2. a. VM-1 Fan Panel/Drain Pan Disconnect
At the fan panel/drain pan assembly, remove temperature control knob and
screws with phillips head screws on both sides.
Let fan panel/drain pan assembly hang.
Proceed to “step 3”.
b. VM-2 & VM-2SL Fan Panel/Drain Pan Disconnect
Take hinged or sliding glass doors off cabinet.
Remove fluorescent light bulb and shield. Place in safe area.
Remove rest of light ballast assembly by unscrewing light rod and light rod
reflector.
17
Section 5 - Service
Section 5 - Service
B. Servicing Evaporator Fan Motors and Temperature Control (continued)
b. VM-2 & VM-2SL Fan Panel/Drain Pan Disconnect (continued)
Disconnect wiring one at a time on both sides of remaining ballast assembly.
*Note: Be cautious!!
At the same time individual wires are disconnected,
mark wires for correct reinstallation!
Place remaining ballast assembly in safe location.
At the fan panel / drain pan assembly, remove temperature control knob and
screws on both sides.
Let fan panel / drain pan assembly hang.
Proceed to “step 3”.
3. Service required component.
*Important Note!: It is highly recommended that any service work outside the 3 month
condensing coil cleaning be performed by a “Victory” recommended service company or qualified service technician.
4. After service to component is complete, make sure all area’s on fan panel/drain pan assembly with sealant are still in tact by adding more sealant to avoid leakage.
5. Reverse steps for reinstallation and proper restoration of power.
C. Servicing Evaporator Coil and/or Heat Exchanger Assembly
1. Discontinue power to merchandiser by turning arrow on temperature control knob to
“one” (1) and unplugging power cord from electrical outlet at rear of cabinet.
2. At back of cabinet, take off rear joint cover by taking out top and bottom phillips head
screws. *Note: For VM-2 & VM-2SL, take off right rear joint cover as you’re facing the back of
cabinet. This will give access to heat exchanger.
3. If needed, perform “Instructions to Service Evaporator Fan Motor(s) and
Temperature Control” for access to evaporator coil and accumulator.
4. Service evaporator coil and/or heat exchanger assembly.
*Important Note!: It is highly recommended that any service work outside the 3 month
condensing coil cleaning be performed by a “Victory” recommended service company or qualified service technician.
18
Section 5 - Service
Section 5 - Service
C. Servicing Evaporator Coil and/or Heat Exchanger Assembly (continued)
5. After service to evaporator coil and/or heat exchanger assembly, reverse steps for
reinstallation and proper restoration of power.
*Note: If fan panel/drain pan assembly was disconnected, make sure proper reinst allation
procedures were used. Add more sealant to avoid leakage! Proceed to reverse steps for reinstallation of evaporator coil and heat exchanger assembly. Properly restore power.
19
Section 5 - Service
Section 5 - Service
D. VM-2SL Sliding Glass Door Shim Insertion Instructions
If VM-2SL cabinet has gap(s) between the sliding glass door and frame, contact factory and request door roller assembly shim(s) under part number 05314501. Following are step by step guidelines that will assist in closing any gap(s).
*Note: Pay close attention to roller assembly location and numbered arrows!
Instructions
:
20
If "Gap" is around this area (arrow 2), place shim(s) under roller assembly at the same location.
If "Gap" is around this area (arrow 4), place shim(s) under roller assembly at the same location.
If "Gap" is around this area (arrow 3), place shim(s) under roller assembly where the opposite arrow with "3" is located (diagonally across).
Figure 1
Section 5 - Service
Section 5 - Service
If "Gap" is around this area (arrow 1), place shim(s) under roller assembly where the opposite arrow with "1" is located (diagonally across).
D. VM-2SL Sliding Glass Door Shim Insertion Instructions (continued)
1. If cabinet has gap(s) between sliding glass door and frame, place shim(s) as shown on page
19.
2. Remove door(s) from the frame by grasping firmly on both ends and lifting the door(s) up
towards the top frame and pulling out towards you (Fig.2).
3. Turn door(s) over and remove two nuts from the roller assembly with a 1/4” nut driver (Fig.3).
*Note: Be careful not to lose the nut
s when taking out the roller assembly. Extra nuts do not come
with the shim(s) when requested.
21
Figure 2
Figure 3
Section 5 - Service
Section 5 - Service
D. VM-2SL Sliding Glass Door Shim Insertion Instructions (continued)
4. Take the roller assembly out of the door (Fig.4).
5. Install necessary amount of shims over stud screws (Fig.5).
Examples:
(1) One shim will resolve a 1/4” gap in between the door and frame; (2) Two shims will resolve a 1/2” gap in between the door and frame.
6. Place roller assembly over shim(s) and stud screws (Fig.6).
22
Figure 4
Figure 6
Figure 5
Section 5 - ServiceSection 5 - Service
D. VM-2SL Sliding Glass Door Shim Insertion Instructions (continued)
7. Insert nuts with 1/4” nut driver (Fig.7).
8. Turn door over after roller assembly is properly installed. Place top of door in top rail of
frame by pushing tension spring block with door. (Fig.8 & Fig.8a). Push bottom of door in for complete installation.
Figure 7
Figure 8aFigure 8
Section 5 - ServiceSection 5 - Service
“End Of Section, Click Here For Table Of Contents”
SECTION 6
TROUBLESHOOTING
24
Section 6 - Troubleshooting
Section 6 - Troubleshooting
PROBLEM POSSIBLE CAUSE REMEDY
1. Condensing unit fails to start - no hum.
2. Condensing unit fails to start ­hums, but trips on overload protector.
3. Condensing unit starts, but fails to switch off of “start” winding.
4. Condensing unit starts and runs, but short cycles on overload protector.
5. Condensing unit runs but short cycles on...
6. Condensing unit operates for prolonged periods or continuously.
1. Line disconnect switch open.
2. Fuse removed or blown.
3. Overload protector tripped.
4. Control stuck in open position.
5. Wiring improper or loose.
1. Improperly wired.
2. Low voltage to unit.
3. Starting capacitor defective.
4. Relay failing to close.
5. Compressor motor has a winding open or shorted.
6. Internal mechanical trouble in compressor.
1. Improperly wired.
2. Low voltage to unit.
3. Relay failing to open.
4. Run capacitor defective.
5. Excessively high discharge pressure.
6. Compressor motor has a winding open or shorted.
7. Internal mechanical trouble in compressor.
1. Additional current passing through overload protector.
2. Low voltage to unit (or unbalanced if three phase.)
3. Overload protector defective.
4. Run capacitor defective.
5. Excessive discharge pressure.
6. Suction pressure too high.
7. Compressor too hot - return gas.
8. Compressor motor has a winding shorted.
1. Overload protector.
2. Thermostat.
3. High pressure cut-out due to: a. Insufficient air or water supply.
b. Overcharge. c. Air in system.
4. Low pressure cut-out due to: a. Liquid line solenoid leaking.
b. Compressor valve leak. c. Undercharge. d. Restriction in expansion
device.
1. Shortage of refrigerant.
2. Control contacts stuck or frozen closed.
3. Excessive heat load placed into cabinet.
4. Prolonged or too frequent door openings.
5. Evaporator coil iced.
6. Restriction in refrigeration system.
7. Dirty condenser.
8. Filter dirty.
25
1. Close start or disconnect switch.
2. Replace fuse.
3. Determine reason and correct/replace control.
4. Repair or replace control.
5. Check wiring against diagram.
1. Check wiring against diagram.
2. Determine reason and correct.
3. Determine reason and replace.
4. Determine reason and correct/replace if necessary.
5. Replace compressor.
6. Replace compressor.
1. Check wiring against diagram.
2. Determine reason and correct.
3. Determine reason and correct/replace if necessary.
4. Determine reason and replace.
5. Check discharge shut-off valve, possible overcharge, or insufficient cooling on condenser.
6. Replace compressor.
7. Replace compressor.
1. Check wiring diagram. Check for added fan motors, pumps, etc. con­nected to wrong side of protector.
2. Determine reason and correct.
3. Check current , replace protector.
4. Determine reason and replace.
5. Check ventilation, restrictions in cooling medium, restrictions in refrigeration system.
6. For salad models, temperature control differential set to close­increase differential.
7. Check refrigerant charge (fix leak) add if necessary.
8. Replace compressor.
1. See (4) above.
2. Differential set too close - widen.
3. a. Check air or water supply to
condenser-correct.
b. Reduce refrigerant charge. c. Purge.
4. a. Replace.
b. Replace. c. Fix leak, add refrigerant.
d. Replace device.
1. Fix leak, add charge.
2. Clean contacts or replace control.
3. Allow unit sufficient time for removal of latent heat.
4. Plan or organize schedule to correct condition.
5. Defrost.
6. Determine location and remove.
7. Clean condenser.
8. Clean or replace.
TROUBLESHOOTING & SERVICING REFRIGERATION SYSTEM
7. Start capacitor open or shorted blown.
8. Run capacitor open, shorted or blown.
9. Relay defective or burned out.
10. Product zone temperature too
high.
11. Suction line frosted or sweating.
12. Liquid line frosted or sweating.
13. Noisy condensing unit.
1. Relay contacts not opening properly.
2. Prolonged operation on start cycle due to: a. Low voltage to unit. b. Improper relay. c. Starting load too high.
3. Excessive short cycling.
4. Improper capacitor.
1. Improper capacitor.
2. Excessively high line voltage (110% of rated-max.)
1. Incorrect relay.
2. Incorrect mounting angle.
3. Line voltage too high or too low.
4. Excessive short cycling.
5. Relay being influenced by loose vibrating mounting.
6. Incorrect run capacitor.
1. Control setting too high.
2. Inadequate air circulation.
1. Overcharge of refrigerant.
2. Evaporator fan not running.
3. If remote model, expansion valve stuck open.
4. If remote model expansion valve is passing excess refrigerant or is oversized.
1. Restriction in dehydrator or strainer.
2. Liquid shut-off (king valve) partially closed.
1. Loose parts or mounting.
2. Tubing rattle.
3. Bent fan blade causing vibration.
4. Fan motor bearings worn.
1. Clean contacts or replace relay if necessary.
2.
a. Determine reason and correct. b. Replace. c. Correct by using pump down
arrangement if necessary.
3. Determine reason for short cycling (see 5 above) and correct.
4. Determine correct size and replace.
1. Determine correct size and replace.
2. Determine reason and correct.
1. Check and replace.
2. Remount relay in correct position.
3. Determine reason and correct.
4. Determine reason (see 5 above) and correct.
5. Remount rigidly.
6. Replace with proper capacitor.
1. Reset control.
2. Rearrange product load to improve air circulation.
1. Correct charge.
2. Determine reason and correct.
3. Clean valve of foreign particles. Replace if necessary.
4. Readjust valve or replace with smaller valve.
1. Replace part.
2. Open valve fully.
1. Find and tighten.
2. Reform to be free of contact.
3. Replace blade.
4. Replace motor.
PROBLEM POSSIBLE CAUSE REMEDY
TROUBLESHOOTING & SERVICING REFRIGERATION SYSTEM
“End Of Section, Click Here For Table Of Contents”
SECTION 7
PARTS LIST
27
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
One Section Cabinet & Hinged Glass Door Parts
28
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
One Section Cabinet & Hinged Glass Door Parts List
(Refer to drawing on page 28)
Item Description
Part Numbers Qty
1 Light Rod Reflector 04459801 1 2 Light Rod 04459701 1 3 Upper Hinge Bracket 50841201 1 4 Rear Joint Cover 01375301 1 5 Lower Back Panel 01375701 1 6 Lower Case End 01375801 2 7 Plastic Grille 50798405 1 8 Adjustable Shelf 50842002 4
9 Evaporator Fan Panel Assembly 10798001 1 10 Glass Door 50841901 1 11 Door Gasket 50841902 1 12 Lower Hinge Bracket 50841301 1 13 “Victory” Name Plate 50736401 1 14 Push Pins 50843701 4 15 Hinge Bracket Screw 50844501 4 16 Rear Joint Cover Screw 50314101 2 17 Lower Back Panel Screw 50316701 4 18 Lower Case End Screw 50316701 4 19 Evaporator Fan Guard 50842202 1 20 Evaporator Fan Panel Screw 50738202 6 21 Evaporator Fan Panel (without components) 04459601 1 22 Leveling Bolt 50791801 4 22 Low Profile Caster (optional) 50843501 4 22 Leg (optional, black in color) 50671801 4
*Note: All field replacement parts may not be stated on this parts list. For additional information or assistance, contact the factory.
29
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
Two Section Cabinet & Hinged Glass Door Parts
30
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
Two Section Cabinet & Hinged Glass Door Parts List
(Refer to drawing on page 30)
Item Description Part Numbers Qty
1 Light Rod Reflector 04460301 1
2 Light Rod 04460401 1
3 N/A --
4 Rear Joint Cover 01375301 2
5 Lower Back Panel 01376301 1
6 Lower Case End 01375801 1
7 Lower Case End Screws 50316701 4
8 Plastic Grille 50798406 1
9 “Victory” Name Plate 50736401 1 10 Leveler Bolt 50791801 4 10 Low Profile Caster (optional) 50843501 4
10 Leg (optional, black in color) 50671801 4 11 Lower Hinge Bracket 50841301 2 12 Lower Hinge Bracket Screws 50844501 4 13 Evaporator Fan Panel Assembly 10798801 1 14 Evaporator Fan Guard 50842202 2 15 Evaporator Fan Panel Screw 50738202 8
16 Evaporator Fan Panel (without components) 04460201 1 17 Rear Joint Cover Screw 50314101 4 18 Lower Back Panel Screw 50316701 6 19 Adjustable Shelf 50842402 8 20 Center Shelf Support 50842602 1 21 Upper Hinge Bracket 50841201 2 22 Upper Hinge Bracket Screw 50844501 4 23 N/A -­24 Glass Door 50842501 2
25 Door Gasket 50842502 2
Sliding Glass Door Assembly Replacement Parts List for VM-2SL
*Note: Cabinet parts for the VM-2SL are the same as the VM-2 except the door components. Parts below pertain to
cabinets manufactured on or after the date of August 13th, 2001. For cabinets built prior to this date, consult factory.
26 Lower Shim, Sliding Door (for Frame) 05317201 1 27 Upper Shim, Sliding Door (for Frame) 05317301 1 28 Door Assembly, Sliding Glass (complete) 50843021 1 29 Frame, Sliding Glass Door 50843022 1 30 Door, Sliding Glass (inner door or left side door facing cabinet) 50843023 1 31 Door, Sliding Glass (outer door or right side door facing cabinet) 50843024 1 32 Sealer Gasket, Door (on side of door with wiper strip) 50843025 2 33 Bumper Gasket, Door (on side of door & bumps frame during closure) 50843026 2 34 Bumper, Sliding Door (component inside outer door at bottom) 50843027 1 35 Bearing Assembly, Sliding Door 50843028 2
36 Spring Assembly, Sliding Door (located inside top tracks of frame) 50843029 2
*Note: All field replacement parts may not be stated on this parts list. For additional information or assistance, contact the factory.
31
Section 7 - Parts List Section 7 - Parts List
Victory Merchandiser
One Section Cabinet Refrigeration Components
32
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
One Section Refrigerator Components Parts List
(Refer to drawing on page 32)
*Note: Electrical wiring harness components within this parts list pertains to cabinets manufactured on
or after June 12th, 2001! For cabinets built prior to this date, consult factory.
Item Description Part Numbers Qty
1 Temperature Control Mounting Bracket Screw 50738202 2
2 Temperature Control Screw (accessory to temperature control) N/A 2
3 Temperature Control 50616201 1
4 Temperature Control Mounting Bracket 04460101 1
5 Evaporator Fan Motor Screw (accessory to fan motor) N/A 2
6 Evaporator Fan Motor Mounting Bracket 04460001 1
7 Evaporator Fan Motor Mounting Bracket Screw 50738202 4
8 Temperature Control Knob (accessory to item #3) N/A -
9 Evaporator Fan Motor 50639801 1 10 Evaporator Fan Motor Blade 50598001 1 11 Evaporator Coil Manifold Mounting Screw (not shown) 50674601 4 12 Evaporator Coil (Fin to Fin Dimensions: 4 x 6 x 13) 50597502 1 13 Condensing Unit Fan Motor Bracket Screw 50316701 4 14 Condenser Fan Motor Mounting Screw (accessory to item #16) N/A 4 15 Condenser Fan Motor Bracket 04453501 1 16 Condenser Unit Fan Motor 50193101 1 17 Condenser Unit Fan Motor Blade 50618602 1 18 Condenser Unit Fan Shroud 50757301 1 19 Condenser Unit Fan Shroud Screw 50316701 6 20 Condenser Coil (Fin to Fin Dimensions: 10 x 4 x 10) 50757401 1 21 Filter Drier 50730801 1 22 Condenser Coil Mounting Bracket Screw 50316701 6
23 Condenser Coil Mounting Bracket 04447501 1 24 Hot Gas Discharge Line Assembly 50819001 1 25 Condensate Drain Pan 04447401 1 26 Electrical Enclosure Assembly Screw 50316701 10 27 Magnetic Ballast 50840501 1 28 Condenser Unit Base 04459401 1 29 Electrical Enclosure 04463701 1 30 Compressor-Motor Carriage Bolt 50254801 4 31 Compressor-Motor, R-134A 50845901 1 32 Compressor-Motor Flat Washer 50083601 4 33 Compressor-Motor Steel Spring Lock Washer 50082301 4 34 Compressor-Motor Hex Nut 50080801 4 35 Refrigerant Copper Tubing, 3/8” O.D. 50306201 1 36 Heat Exchange Assembly 10797701 1 37 Evaporator Coil Assembly 10797601 1 38 Accumulator 50180701 1 39 Capillary Tubing, Heat Exchanger 50199201 1
40 Evaporator Fan Motor Harness (not shown) 50040801 1 41 Power Harness with Plug (not shown) 50859401 1
42 Electrical Box Receptacle Harness (with 4 Female Connectors) 50858801 1 43 Compressor Harness (not shown) 50859301 1 44 Temperature Control Harness (not shown) 50859201 1 45 Light Harness (not shown) 50858901 1
*Note: All field replacement parts may not be stated on this parts list. For additional information or assistance, contact the factory.
33
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
Two Section Cabinet Refrigeration Components
34
Section 7 - Parts List
Section 7 - Parts List
Victory Merchandiser
Two Section Refrigerator Components Parts List
(Refer to drawing on page 34)
*Note: Electrical wiring harness components within this parts list pertains to cabinets manufactured on
or after June 12th, 2001! For cabinets built prior to this date, consult factory.
Item Description
Part Numbers Qty
1 Temperature Control Mounting Bracket Screw 50738202 2
2 Temperature Control Screw (accessory to temperature control) N/A 2
3 Temperature Control 50616201 1
4 Temperature Control Mounting Bracket 04460102 1
5 Evaporator Fan Motor Screw (accessory to fan motor) N/A 4
6 Evaporator Fan Motor Mounting Bracket 04460001 2
7 Evaporator Fan Motor Mounting Bracket Screw 50738202 8
8 Temperature Control Knob (accessory to item #3) N/A -
9 Evaporator Fan Motor 50639801 2 10 Evaporator Fan Motor Blade 50598001 2 11 Evaporator Coil Manifold Mounting Screw (not shown) 50674101 4 12 Evaporator Coil (Fin to Fin Dimensions: 4 x 6 x 25) 50597602 1 13 Condensing Unit Fan Motor Bracket Screw 50316701 4 14 Condenser Fan Motor Mounting Screw (accessory to item #16) N/A ­15 Condenser Fan Motor Bracket 04453501 1 16 Condenser Unit Fan Motor 50193101 1 17 Condenser Unit Fan Motor Blade 50618602 1 18 Condenser Unit Fan Shroud 50757301 1 19 Condenser Unit Fan Shroud Screw 50316701 6 20 Condenser Coil (Fin to Fin Dimensions: 10 x 4 x 10) 50757401 1 21 Filter Drier 50730801 1 22 Condenser Coil Mounting Bracket Screw 50316701 6 23 Condenser Coil Mounting Bracket 04447501 1 24 Hot Gas Discharge Line Assembly 50819001 1 25 Condensate Drain Pan 04447401 1
26 Electrical Enclosure Assembly Screw 50316701 10 27 Magnetic Ballast 50840601 1 28 Condenser Unit Base 04459401 1 29 Electrical Enclosure 04463701 1 30 Compressor-Motor Carriage Bolt 50254801 4 31 Compressor-Motor, R-134A 50762901 1 32 Compressor-Motor Flat Washer 50083601 4 33 Compressor-Motor Steel Spring Lock Washer 50082301 4 34 Compressor-Motor Hex Nut 50080801 4 35 Refrigerant Copper Tubing, 3/8” O.D. 50306201 1 36 Heat Exchange Assembly 10798601 1 37 Evaporator Coil Assembly 10798501 1 38 Accumulator 50180701 1 39 Capillary Tubing, Heat Exchanger 50199101 1 40 Evaporator Fan Motor Harness (not shown) 50606101 1 41 Power Harness with Plug (not shown) 50859401 1 42 Electrical Box Receptacle Harness (with 4 Female Connectors) 50858801 1 43 Compressor Harness (not shown) 50859301 1 44 Temperature Control Harness (not shown) 50859201 1 45 Light Harness (not shown) 50859001 1
*Note: All field replacement parts may not be stated on this parts list. For additional information or assistance, contact the factory.
Section 7 - Parts List Section 7 - Parts List
“End Of Section, Click Here For Table Of Contents”
SECTION 8
WIRING DIAGRAM
36
Section 8 - Wiring Diagram
Section 8 - Wiring Diagram
VM-1, VM-2 & VM-2SL (Self-Contained)
115v/60Hz/1ph
Section 8 - Wiring Diagram Section 8 - Wiring Diagram
“End Of Section, Click Here For Table Of Contents”
VICTORY REFRIGERATION
110 Woodcrest Road
Cherry Hill, NJ 08003
Phone (856) 428-4200 Fax (856) 428-7299
Website: www.victory-refrig.com
E-Mail: parts@victory-refrig.com
parts.order-entry@victory-refrig.com
or
service@victory-refrig.com
Manual Part Number: 50843901
Rev: 02
Print Date: 08/13/01
Price: $15.00
Website: www.agafoodservice.com
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