Victory Refrigeration VM-2, VM-1, VM-2SL User Manual

MERCHANDISER MODELS
VM-1, VM-2 & VM-2SL
INSTALLATION, OPERATION & SERVICE
MANUAL
(For “Quick Navigation”, Click On Topics or Sections Highlighted In Blue)
DESCRIPTION
INSTALLATION
MAINTENANCE
SERVICE
TROUBLESHOOTING
PARTS LISTS
WIRING DIAGRAMS
Warranty
(Continental USA Only)
The Seller warrants to the original purchaser, equipment manufactured by Seller to be free from defects in material and workmanship for which it is responsible. The Seller's obligation under this warranty shall be limited to replacing or repairing at Seller's option, without charge, F.O.B. Sellers factory, any part found to be defective and any labor and material expense incurred by Seller in repairing or replacing such part, such warranty to be limited to a period of one year from date of purchase or thirteen months from date of shipment from Seller's factory, whichever is earlier, provided terms of payment have been fully met. All labor shall be performed during regular working hours. Overtime premium charges will be at Buyer's expense.
Proof of purchase must be supplied to Seller to validate warranty. This warranty is valid only if equipment is properly installed, started-up and inspected by the dealer or authorized Victory Service agent.
Removal or alteration of the serial/data plate from any equipment shall be deemed to release Seller from all warranty obligations or any other obligations, expressed or implied.
This warranty does not cover Thermostat or Defrost Timer calibration and/or adjustment, freight damage, normal maintenance items outlined in Owner's Manual, adjustment of door mechanisms or replacement of light bulbs, fuses or batteries.
Any repairs or replacement of defective parts shall be performed by Seller's authorized service personnel. Seller shall not be responsible for any costs incurred if the work is performed by other than Seller's authorized service personnel. Reimbursement claims for part(s) or labor service costs must be made in writing. Model, cabinet serial numbers and installation location must be shown on the claim. A receipted bill from the servicing agency must accompany the claim, together with full details of the service problems, diagnosis and work performed. Victory reserves sole discretion whether further documentation on a claim is to be submitted.
Seller shall not be liable for consequential damages of any kind which occur during the course of installation of equipment, or which result from the use or misuse by Buyer, its employees or others of the equipment supplied hereunder, and Buyer's sole and exclusive remedy against Seller for any breach of the foregoing warranty or otherwise shall be for the repair or replacement of the equipment or parts thereof affected by such breach.
The foregoing warranty shall be valid and binding upon Seller if and only if Buyer loads, operates and maintains the equipment supplied hereunder in accordance with the instruction manual provided to Buyer. Seller does not guarantee the process of manufacture by Buyer or the quality of product to be produced by the equipment supplied hereunder and Seller shall not be liable for any prospective or lost product or profits of Buyer.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
The foregoing shall be Seller's sole and exclusive obligation and Buyer's sole and exclusive remedy for any action, whether in breach of contract or negligence. In no event shall Seller be liable for a sum in excess of the purchase price of the item.
ORIGINAL DATE OF INSTALLATION __________________________________________________________________
INSTALLATION COMPANY NAME ____________________________________________________________________
STREET_______________________________ CITY_____________________ STATE______ ZIP CODE___________
DISTRIBUTOR’S NAME_____________________________________________________________________________
STREET_______________________________ CITY_____________________ STATE______ ZIP CODE___________
You may register online at www.victory-refrig.com, fax this completed page to (856) 428-7299, or copy and mail form below to Victory.
*NOTE: The following mail-in form or online registration must be filled out and forwarded to Victory by the installer or customer within 10 days
after start-up. Failure to do this will invalidate the warranties. Retain this information for your records.
110 WOODCREST ROAD CHERRY HILL, NJ 08003-3648
TEL: (856) 428-4200
FAX: (856) 428-7299
Cabinet Model No.______________________
Cabinet Serial No._________________
(Data plate information located inside cooler on the upper left wall)
WARRANTIES NOT VALID UNLESS REGISTERED AT FACTORY WITHIN 10 DAYS AFTER START-UP DATE.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Machine Serial Number_______________________________ Installation Date_____________________________________
Victory Refrigeration Service Hotline (800) 523-5008
iv
NOTICE
Victory (Manufacturer) reserves
the right to change
specifications at any time.
IMPORTANT
Warranty Registration Card Enclosed.
Failure to Properly Register
Equipment Can Void Warranty !!!!
NOTICE
Please Read The Entire Manual
Carefully Before Installation.
If Certain Recommended Procedures Are Not
Followed, Warranty Claims Will Be Denied !!!!
TABLE OF CONTENTS
Pages
Section 1 - Description................................................................................................................................ 1
A. Control and Component Location........................................................................................... 2
B. Component Function................................................................................................................ 2-3
C. Standard Features, Optional Features and Specifications.................................................. 4-5
Section 2 - Installation................................................................................................................................ 6
A. Receiving Shipment................................................................................................................. 6
B. Uncrating Procedure................................................................................................................ 6
C. Reducing Merchandiser Depth................................................................................................ 6
D. Locating Your New Merchandiser........................................................................................... 6-7
E. Installing Legs or Casters....................................................................................................... 7
F. Leveling...................................................................................................................................... 7
G. Initial Cabinet Set-up............................................................................................................... 7
H. Electric Supply.......................................................................................................................... 7-8
I. Installation Checklist................................................................................................................ 8
J. Location of Serial Number/Data Plate.................................................................................... 8
K. VM Standard Shelf Installation Instructions.......................................................................... 9- 10
L. Assembling and Installing VM-2 & VM-2SL Beverage Organizer Shelf.............................. 11-12
Section 3 - Operation.................................................................................................................................. 13
A. Temperature Control................................................................................................................. 13
Section 4 - Maintenance............................................................................................................................. 14
A. Cleaning and Proper Detergent Use...................................................................................... 14
B. Initial Cleaning of Cabinet...................................................................................................... 14
C. Periodic Cleaning.................................................................................................................... 14-16
D. Lubrication............................................................................................................................... 16
Section 5 - Service..................................................................................................................................... 17
A. Servicing the Refrigeration Condensing Unit...................................................................... 17
B. Servicing Evaporator Fan Motor(s) and Temperature Control........................................... 17-18
C. Servicing Evaporator Coil and/or Heat Exchanger Assembly............................................ 18-19
D. VM-2SL Sliding Glass Door Shim Insertion Instructions.................................................... 20-23
Section 6 - Troubleshooting..................................................................................................................... 24-26
Section 7 - Parts List................................................................................................................................. 27
A. One Section Cabinet and Hinged Glass Door Parts........................................................... 28-29
B. Two Section Cabinet and Hinged / Sliding Glass Door Parts............................................ 30-31
C. One Section Refrigeration Components.............................................................................. 32-33
D. Two Section Refrigeration Components.............................................................................. 34-35
Section 8 - Wiring Diagram...................................................................................................................... 36
A. VM-1D-QS, VM-2D-QS & VM-2SL-QS Wiring Diagram........................................................ 37
v
SECTION 1 DESCRIPTION
Victory Merchandiser Refrigerators are Reach-In Models with full length glass swing
doors on the front. There is also an optional full length sliding glass door assembly that
is available for the two section model only.
Victory Merchandiser One Section Model
Figure 1-1
1
Section 1 - DescriptionSection 1 - Description
A. Control and Component Location
Figure 1-2
Component Location
B. Component Function
1. Doors - Swing doors are reversible for one (1) section only, and have
adjustable self-closing features.
a. Door Size - The doors are full length.
b. Door Type - The doors are sealed glass.
c. Door Hinges - The doors consist of pin hinges.
2
1
3
4
5
2
Section 1 - Description Section 1 - Description
2. Refrigeration System - The refrigeration
system is self-contained and slides out for easy service.
3. Shelves - (Refer to Figure 1-2 and to the Parts List Section of this manual).
a. Wire Shelves - Heavy-duty epoxy
coated wire shelves are adjustable and can be angled downward for gravity­feed merchandising.
4. Cabinet - The cabinet exterior is painted galvanized steel. Doors are sealed argon­filled glass. Foamed-in-place polyurethane insulation through the cabinet ensures the ultimate in energy efficiency.
5. Temperature Control - Located inside top of unit.
6. Thermometer (not shown) - The thermometer is a standard feature.
3
Section 1 - Description
Section 1 - Description
VM-1
Standard Features:
NSF 7 Listed for Foodservice & Prepackaged Products
Heavy Gauge Black Powder Coated Zinc Plated
Steel Exterior
High Impact Molded ABS Interior
Bright White Interior with Vertical Fluorescent
Lighting
Fluorescent Lamp Replaceable without Removing
Product or Shelving
Automatic Condensation Disposal
CFC Free Refrigerant
Full Height Self-Closing Glass Door
Integral Full Length Door Handle
Door Field Rehingeable
Bottom Mount Condensing Unit
Molded-In Shelf Support System Accommodates Standard or Gravity Organizer Shelves without use of Clips or Hooks
Four (4) Standard Shelves
Shelves Adjustable on 3” Centers
9 ft Cord and Plug Attached
Each Shelf will Accommodate either
- One (1) 12” x 20” Pan
or
- One (1) 18” x 26” Pan
Optional Features:
Heavy Duty Swivel 3” and 5” Casters with Brakes
Gravity Organizer Shelves
Door Merchandising Decals
Price Tag Molding
Specifications:
1/5 Horse Power
115V/60Hz/1Ph
7.2 Amperes
21 Cubic Feet (net)
4 Standard Shelves
Crated Weight: 310 LBS
We reserve the right to change specifications and product
design without notice. Such revisions do not entitle the buyer
to correspond changes, improvements, additions or
replacements for previously purchased equipment.
4
Section 1 - Description Section 1 - Description
VM
-2 & VM-2SL
Standard Features:
NSF 7 Listed for Foodservice & Prepackaged Products
Heavy Gauge Black Powder Coated Zinc Plated
Steel Exterior
High Impact Molded ABS Interior
Bright White Interior with Vertical Fluorescent
Lighting
Automatic Condensation Disposal
CFC Free Refrigerant
Full Height Self-Closing Glass Door
Integral Full Length Door Handle
Bottom Mount Condensing Unit
Molded-In Shelf Support System Accommodates Standard or Gravity Organizer Shelves without use of Clips or Hooks
Eight (8) Standard Shelves
Shelves Adjustable on 3” Centers
9 ft Cord and Plug Attached
Each Shelf will Accommodate either
- One (1) 12” x 20” Pan
or
- One (1) 18” x 26” Pan
Each VM-2SL Shelf will Accommodate
- One (1) 12” x 20” Pan
Optional Features:
Heavy Duty Swivel 3” and 5” Casters with Brakes
Gravity Organizer Shelves
Door Merchandising Decals
Price Tag Molding
Specifications:
1/3 Horse Power
115V/60Hz/1Ph
8.8 Amperes
122 Cubic Feet (net)
8 Standard Shelves
Crated Weight: 520 LBS
We reserve the right to change specifications and product
design without notice. Such revisions do not entitle the buyer
to correspond changes, improvements, additions or
replacements for previously purchased equipment.
Section 1 - Description Section 1 - Description
“End Of Section, Click Here For Table Of Contents”
SECTION 2 INSTALLATION
IMPORTANT:
It is highly recommended that your
merchandiser refrigerator be installed by
an authorized Victory Certified Installer.
A. Receiving Shipment
Upon arrival, examine the exterior of the shipment packaging for any signs of rough handling.
If the cabinet is damaged, it should be noted on the delivery slip or bill of lading and signed to that effect. A claim must be filed immediately against the carrier indicating extent and estimated cost of damage incurred.
All units are performance tested and thoroughly inspected, prior to shipment. Upon leaving the factory, all units are in perfect condition and the carrier signs to this effect.
B. Uncrating Procedure
WARNING!!!!
DO NOT, Under Any Circumstances, Lay
Your New Equipment Down on Either The
Back, Front or Sides.
The shipping skid must be removed by tipping the model from side to side. Remove the leveler bolts while the model is held in one direction. Repeat this procedure when the model is held in the opposite direction.
A
TTENTION!!!!
DO NOT THROW AWAY THE FOUR (4)
LEVELER BOLTS!
*Note:Once the uncrating process is complete,
make sure the leveler bolts are safely and securely placed back on the bottom of the cabinet for proper support and leveling purposes.
CAUTION:
Exercise extreme caution when removing
the wooden skid especially when the last
bolt is removed, as the skid, if not properly
blocked, will fall to the floor with extreme
force.
C. Reducing Merchandiser Depth for
Narrow Facility Doorway
In order to pass through a narrow doorway or restricted area the door, front grille and hinge brackets may be removed to reduce the overall depth of the cabinet to a minimum or 30" deep.
1. Removing Hinged Doors
a. Loosen the top hinge bracket screws
while holding the top bracket down.
b. While holding the door against the
cabinet, lift the top bracket until it clears the top hinge pin.
c. Lift the door until the bottom hinge pin
clears the bottom hinge bracket.
d. Remove top and bottom hinge brackets
and mount on the other side of the
cabinet. Tighten bottom hinge bracket screws. Leave top hinge bracket screws loose.
e. Insert bottom hinge pin into hole in
bottom hinge bracket. f. Lower top hinge bracket onto top hinge
pin. Tighten the top hinge bracket.
D. Locating Your New Merchandiser
The following conditions should be considered when selecting a location for your merchandiser refrigerator.
1. Floor Load - The floor on which the cabinet will rest must be free of vibration and suitably strong enough to support the combined weights of the cabinet plus the maximum product load which might be
6
Section 2- Installation
Section 2- Installation
placed into it. To estimate the possible product load weight it is generally conceded that a safe figure is 35 pounds for each net cubic foot storage space. For example, a 47 cubic foot cabinet could hold approximately 1645 pounds of product (47 x 35 = 1645).
2. Ventilation - The air cooled, self-contained merchandiser refrigerator requires a sufficient amount of cool, clean air. Avoid placing the refrigerator near heat generating equipment such as ovens, ranges, heaters, fryers, steam kettles, etc., and out of direct sunlight. Avoid locating the self-contained refrigerator in an unheated room, or where the room temperature may be below 55°F.
E. Installation of Optional Legs or Casters
Merchandisers are shipped with leveler bolts that can be used to level the cabinet. However, legs and casters can be supplied that are of the 1/2" single stud mount type and requires no tools for installation. Simply remove the leveler bolts and then screw the casters or legs into the threaded holes located on the case bottom. To install low-profile rollers, remove carriage bolts from caster mounting plates and insert stem into bolt hole and tighten nut. Make sure that torque of caster bracket is inserted into 1/2” hole. This will prevent caster from turning.
Tilt the cabinet in one direction approximately eight inches and block it securely to keep it from falling. Use several pieces of 2 x 4 lumber or other suitable material. Screws the two left or right legs in snug. Repeat this procedure to install the other legs with the case bottom.
WARNING
Never, Under Any Circumstances,
Lay Your New Merchandiser Refrigerator
Down On Either It’s Back, Front or Sides.
F. Leveling
Cabinet must be leveled when installed. This is accomplished by rotating the leveler bolt. Failure to level your cabinet may result in
doors not sealing, closing properly or condensate water not draining properly.
G. Initial Cabinet Set-Up
Units are shipped with shelves. These items are secured to the rear of the cabinet directly on the wood skid.
1. Cleaning Cabinet
CAUTION:
DO NOT Use Abrasive Cleaning Solvents.
Never scour any part of your new cabinet. Scouring powders or chemicals may cause damage by scratching or dulling the surface finish. Prior to placing your new merchandiser refrigerator and all shelves into operation, it is advisable that the interior be washed thoroughly with a mild detergent and water solution. Rinse with clear water and a sanitizing solution. Allow cabinet to air dry.
For additional cleaning information, refer to the maintenance section of this service manual.
2. Installing Shelves
All merchandiser models include an interior which supports the adjustable and gravity organizing shelving.
Refer to pages 9 to 12 for detailed and illustrated shelf installation instructions for both standard shelving and beverage shelf kits.
H. Electric Supply
The wiring should be done by a qualified electrician in accordance with local electrical codes. A separate ground wire must be supplied for all installations. A properly wired merchandiser refrigerator will assure proper operation. Please consult the "Data" plate attached to the compressor to assure the electrical requirements are correct. Supply voltage requirements are on the cabinet serial plate. It is recommended that a direct, properly fused line of the proper size wire be installed
7
Section 2- Installation
Section 2- Installation
from the main supply to your merchandiser. It is most important that a voltage reading be made at the compressor-motor electrical connections, or as close to the compressor­motor as possible, while the merchandiser is in operation, to assure that the correct voltage required by the compressor is being supplied. Low or high voltage can detrimentally affect the refrigeration unit and thereby void its warranty.
All merchandiser refrigerator electrical systems are internally grounded. It is recommended that a bonding braid be secured to the base of the refrigerator and carried to a water pipe, to complete the ground.
I. Installation Checklist
After the cabinet has been installed, leveled and cleaned as described in the preceding paragraphs, refer to the following checklist prior to start-up.
Full voltage of the correct type, on a line not affected by the operation of other electrical appliances, must be available for proper operation. Condensing units are designed to operate with a voltage fluctuation of plus or minus 10% of the voltage indicated on the cabinet electrical data plate. Burn-out of a condensing unit due to exceeding the high or low voltage limits will void the factory warranty.
Leak check all exposed refrigeration lines. Make sure refrigeration lines are not dented, kinked or rubbing.
Check condenser fan for freedom to rotate without striking any stationary members.
Cabinet must be properly leveled.
Do Not become alarmed if a trace of freon gas is detected in the internal cabinet air. This may be due to refrigerant used in expanding the foam insulation used in this cabinet.
NOTE: All motors are lifetime oiled and
sealed. All self-contained models are shipped from the factory with the service valves opened ready for operation.
J. Location of Serial Number/Data Plate
The serial data plate is mounted on the upper left interior wall.
NOTE: When ordering replacement parts,
you must include the complete cabinet model and serial numbers.
8
Section 2- Installation
Section 2- Installation
K. VM Standard Shelf Installation Instructions
9
Step 1 Step 2
Make sure plastic end caps are on the front left and right sides of the shelf before the installation process.
*Note: Putting shelving in the cabinet
without end caps will cause damage to the interior!
Tilt shelf at an angle and insert into cabinet.
Step 3
Insert the front shelf peg into the support hook on the side of the cabinet interior. Keep opposite shelf peg between front of upright support and door.
*Note: VM-1’s do not have an upright
support, place in opposite hook area.
Step 4
Position the rear of the shelf at the desired level using the peg from step 2 as the pivot point. Rest the rear corner of the shelf on the rear side support first, then lift and pivot shelf on to the supporting center of the cabinet interior.
Section 2- InstallationSection 2- Installation
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