Victory Special Edition 2000 Owner's manual
2000
Special Edition
Owner’s Manual
Part No. 9916013
PRINTED IN THE U.S.A.
WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth defects or other reproductive harm.
FOREWORD
Congratulations on choosing a Victory Motorcycle! You should feel very satisfied
knowing you will have such a tremendous amount of experience riding with you on
the highway. Experience in design, engineering and manufacturingthatwent hand
in hand to produce one of the best motorcycles on the market today.
All machines, no matter how well engineered, require a certain amount of maintenance. Before using your motorcycle, read through this manual and familiarize
yourselfwithmaintenance and operation procedures. It may be the most important
time spent in knowing how to keep your machine running perfectly every day.
This manual gives minor maintenance and repair procedures. Any major repairs
should be performedat your Victory dealer by a skilled technician. Attempting major repairs yourself could lead to serious injury or death.
Victory has done its part to make your machine safe. However, ultimately, s afety
depends on you. Pay close attention and heed the following:
Perform a pre-ride inspection before each outing;
V
Always be alert when operating your motorcycle;
V
Never drive while under the influence of drugs or alcohol;
V
Know all local, state/province riding laws; and,
V
Always ride within the limits of the law.
V
All of us on the Victory team extend to you our best wishes for plenty of fun-filled,
safe riding on your new motorcycle.
All information in this manual is based upon the latest product data and specifications availableatthetimeofprinting. VictoryMotorcycle Division,Polaris Sales Inc.
reserves the right to make product changes and improvements which may affect
illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission
of Victory Motorcycle Division, Polaris Sales Inc.
Illustrations included in this manual are general representations of parts having a
similar function. Your model may differ.
Design & manufacture of machine fully complies with all federal, state, and local
emission and safety standards. To maintain these high standards, it is important
that you and your dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
The Polaris Preferred
Registered Owners
(PRO) Family
Your Owners Program
As the owner of a new Polaris vehicle, you are entitled to a FREE two - year membership in the Polaris PRO Family - the Preferred Registered Owners Family. It’s
an owners program for Polaris owners like you, people who have chosen the finest
vehicle available, people who share an interest in Polaris and its products.
Once your new vehicle’s warranty is registered, you will receive a PRO Family
membership packet that will include:
A letter of welcome to the PRO Family
A PRO Family card with your name and membership number
A colorful sticker of the PRO logo
A PRO merchandise brochure and order form.
As a PRO Family member, you’re entitled to opportunities such as:
A free subscription to PRO Spirit, the official magazine of the PRO Family
The chance to buy insurance for your Victory motorcycle. The toll-free insur-
ance telephone number is: 1-800-473-0111
The chance to arrange travel through the Polaris Travel Center. The toll-free
travel telephone number is: 1-800-267-1915
The chance to apply to serve on PRO Consumer Councils that provide input
into the Polaris vehicles of the future
The chance to serve as a PRO Field Evaluator and provide feedback on your
new vehicle
The chance to purchase exclusive PRO Family merchandise
And more!
To order PRO merchandise, you’ll complete the order form you receive with your
membership packet, take the form to your Polaris dealer and pay for the merchandise. The merchandise will be shipped directly to your home from the PRO merchandise fulfillment center.
Watch for your PRO membership packet and the next issue of PRO Spirit magazine. This quarterly magazine will keep you informed about Polaris news and
events, and special PRO merchandise, travel, and ride opportunities.
Enjoy your new Polaris vehicle and welcome to the family--The Polaris PRO Family.
CONTENTS
UNDERSTANDING WARNINGS 1............................
SAFETY INFORMATION 2-11................................
VEHICLE DESCRIPTION 12-14..............................
CONTROL PARTS AND FUNCTIONS 15-22...................
PRE-RIDE INSPECTION 23-28...............................
OPERATION 29-32.........................................
MAINTENANCE 33-49......................................
BATTERY 50...............................................
MULTI-FUNCTION DISPLAY 51-52...........................
TROUBLESHOOTING 53....................................
CLEANING AND STORAGE 54-55............................
IDENTIFICATION 56........................................
SPECIFICATIONS 57-58....................................
REPORTING OF SAFETY DEFECTS 59......................
CONSUMER INFORMATION 60-61...........................
EMISSIONS CONTROL SYSTEM WARRANTY 62-65...........
VICTORY MOTORCYCLE WARRANTY POLICY 66-67..........
INDEX 68-69...............................................
UNDERSTANDING WARNINGS
SAFETY ALERT
The following precautionary signal words are used throughout this manual to convey the following messages:
This is the safety alert symbol. When you see this
symbol on your machine or in this manual, be alert
to the potential for personal injury. Your safety is
involved!
Indicates a potential haz-
WARNING
CAUTION
ard which could result in
serious injury or death.
Indicates a potential hazard
which may result in minor personal injury or damage to the
motorcycle.
The word “NOTE:” in this manual will
NOTE
NOTE: This manual should be considered a part of the motorcycle and should re-
main with the motorcycle even if the machine is sold to another owner. All references to “Right”and “Left” are with rider seated in normal riding position on the motorcycle.
Victory has made every attempt to ensure the information contained in this manual
is current and correct. However, as Victory continually advances its product design, theremay be slight discrepancies between your motorcycle and this manual.
If thereis any question concerning the information contained in this manual,please
contact your Victory dealer.
alert you to key information or
instructions.
1
SAFETY INFORMATION
WARNING:
Please read this manual carefullyandcompletely beforeoperating thismotorcycle.
Do not attempt to operate this motorcycle until you have familiarized yourself with
the controls and operating features.
Do not attempt to operate this motorcycle until you have been trained in safe and
proper riding techniques.
Pre-ride inspections, following the recommended maintenance intervals, along
with proper riding skills, can ensure that you will safely enjoy the capabilities and
the reliability of this motorcycle.
SAFETY FIRST
Protective Apparel
WARNING: Head injuries are the main cause of motorcycle fatalities. The
use of an approved safety helmet is critical to the prevention or reduction of head
injuries.
NOTE: Both the operator and the passenger should observe the following guidelines.
1. Always wear a D.O.T. or SNELL approved helmet.
2. Always use a face shield or goggles to protect your eyes. Impaired vision can
contribute to accidents.
3. Always wear heavy boots, long sleeved jacket, gloves, and trousers to reduce
the severity of lacerations, abrasions or burns.
4. Never wear loose fitting clothing. Loose fitting clothing can impair the
operation of c ontrols, become entangled in moving parts (wheels, drive belt,
etc.), or impair vision and/or control and cause an accident.
5. The engine and exhaust become very hot during operation and stay hot for a
period afteroperation. Never touch any part of the engine or exhaust during or
after operation. Always wear clothing that covers your legs, ankles, and feet.
2
SAFETY INFORMATION
SAFE RIDING
WARNING: The safe use and operation of motorcycles is dependent on
proper riding techniques. Every operatorneeds to know the following itemsbefore
riding any motorcycle.
D Obtain complete instructions from a knowledgeable source on all aspects of
motorcycle operation.
D Observe all WARNINGS, SAFETY ALERTS, CAUTIONS, and NOTES as they
are discussed in this manual.
D Obtain professional and qualified training to learn safe and proper riding tech-
niques.
D Obtain professional technical service for maintenance items found in the own-
er’s manual and as mechanical c onditions warrant.
WARNING: Make pre-ride inspections a habit before each ride. Thorough
inspections can help prevent accidents.
WARNING: This motorcycle is designed to transport the operator and one
passenger only.
WARNING: Failure to be seen is the number one cause of motorcycle/auto-
mobile accidents. Making yourself conspicuous lessens the chance that an automobile operator will not see you. To make yourself more visible you should:
D Wear brightly colored and reflective clothing and helmet.
D Use extra caution when negotiating intersections. Intersections are the most
likely place for a motorcycle accident to occur.
D Don’t ride in other motorist’s blind spots. Make sure they can see you in their
mirrors.
WARNING:Inexperienced operators are a leading cause of motorcycle acci-
dents.
D Professional and qualified training is available, make sure you are qualified be-
fore you begin riding your machine. Do not lend your machine to inexperienced
operators.
D Ride within your skills and limits. Don’t be afraid of slowing down or takinganoth-
er route until you are confident of your abilities.
D Practice riding your motorcycle out of traffic areas until you are comfortablewith
the characteristics of the machine and its controls.
WARNING: Many motorcycle accidents are caused by operator error. Ex-
cessive speed is an operator error that contributes to many motorcycle accidents.
D Always obey posted speed limits.
D Reduce your speed if conditions warrant it.
3
SAFETY INFORMATION
D Always signal before turning or changing lanes. Don’t take it forgrantedthatoth-
er motorist have seen you. Check your mirrors and turn your head before
changing lanes.
WARNING: The operator and the passenger are integral parts of the han-
dling characteristics of a motorcycle.
D The operator should keep both hands on the handlebars and both feet on the
operator footrests whenever the machine is being operated.
D The passenger should always hold on to the operator or the handhold strap and
keep both feet on the passenger footrests.
D Never carry a passenger unless he or she can firmly place both feet on the pas-
senger footrests.
WARNING:Never use alcohol or drugs before or whileoperating this vehicle.
WARNING: This motorcycle is designed for paved road use only. It is not
suitable for off-road use.
Modifications
WARNING: Modifications made to your motorcycle not approved by Victory
may render your motorcycle unsafe for use and may cause accidents. This includes the removal of original equipment. Modifications may also make your motorcycle illegal to use and, in some instances, can void warranty
WARNING:Adding accessoriesor cargo can affecthandling and stability be-
cause the weight distribution can be altered. Use caution if adding cargo or accessories to your motorcycle.
Accessories
WARNING: Genuine Victory accessories are specifically designed for the
V92C and have been tested for fit, function and safety. Victory cannot test all other
accessories which may be available. You should use extreme caution when installing and using any non--Victory accessories. If you choose to use non-Victory accessories, you will personally be responsible for the use, proper installation, and
selection of the accessory.
4
SAFETY INFORMATION
Loading
WARNING: The total weight of the operator, passenger, accessories and
cargo must not exceed the maximum load limit of 379 lbs.
WARNING: Accessory and cargo weight should be kept as low and close to
the center of gravity of the machine as possible. Distribute the weight evenly on
both sides of the machine.
WARNING:Shifting weights while operating the machine can upset the han-
dling of the motorcycle. It is imperative to attach cargo and accessories securely.
Inspect all accessory mounts and cargo attachments every time before riding your
machine. Loose cargo can become entangled in wheels, belts, etc., and cause a
serious accident.
WARNING: Heavy, large items should never be carried on the handlebars,
front forks, or the front fender. Carrying large,heavy, bulky items in these areas will
create ill-handling and/or slow steering response.
WARNING: Your Victory motorcycle was not designed to pull trailers or at-
tach sidecars. Doing so will drastically change the handling characteristics and is
not recommended by Victory.
WARNING:Do not installaccessoriesorcarry cargo that changes the design
parameters of the machine. After installing accessories or cargo, carefully inspect
the machine to determine if:
D Ground clearance has been reduced
D Cornering clearance has been reduced.
D Suspension travel has been reduced.
D Steering travel has been reduced or restricted.
D Control operation has been obscured or restricted.
D Lights or reflectors have been covered.
NOTE: Bulky accessories and/or cargo may change the aerodynamics of the machine and affect stability during normal riding, crosswinds or wind created by passing vehicles.
WARNING: Adding electrical accessories may exceed the capacity of the
electrical system. This could lead to an electrical failure which could cause a dangerous loss of lights and/or engine power.
WARNING:Improper loading of your Victory motorcyclecan adversely affect
its handling and overload the tires.
D This can cause a loss of control or a tire blow-out.
D Always follow recommendations in thismanualforloading of the motorcycleand
care of tires. See especially pages 5 and 28.
5
SAFETY INFORMATION
SAFE OPERATING RULES
Before operating your new motorcycle it is your responsibility to read and follow
operating and maintenance instructions in this manual. Follow these basic rules
for your personal safety.
D Know and respect the rules of the road. Read and observe the Motorcycle Safe-
ty booklets included with this Owner’s Manual. You should also read and know
the contents of your state’s motorcycle handbook.
D Use only genuine Victory approved parts and accessories. Use of certain other
manufacturer’s performance parts will void your new motorcycle warranty. See
your dealer for details.
D Gasoline is extremelyflammable and is explosive under certain conditions. Re-
fuel in a well ventilated area with the engine turned off. Remove fuel filler cap
slowly. Do not smoke or allow open flames or sparks when refueling or servicing
the fuel system. Do not fill fuel tank above the bottom of the filler neck insert.
Leave air space to allow for fuel expansion.
WARNING: Motorcycle exhaust contains poisonous carbon monoxide gas.
Do not inhale exhaust gases and never run the engine in a closed garage or confined area.
D Before starting engine, check for proper operation of brake, clutch, shifter,
throttle controls, correct fuel and oil supply.
D Be certain vehicle stand is up beforeriding the motorcycle. Riding with the stand
unretracted can cause a serious crash, leading to injury or death!
D A new motorcyclemustbeoperated accordingto thespecialbreak-inprocedure
explained in this manual on page 32.
D Operate the motorcycle only at moderate speed and out of traffic until you have
become thoroughly familiar with its operation and handling characteristics under all conditions. If you are an inexperienced rider we recommend that you obtain information and formal training in correct motorcycle riding technique.
D Do not exceed the legal speed limit or drive too fast for existing conditions. Al-
ways reduce speed when poor driving conditions exist. High speed increases
the influence of any other condition affecting stability and possibility of loss of
control.
D Pay strict attention to road surfaces and wind conditions. Any two wheeled ve-
hicle may be subject to upsetting forces. Wind blasts from passing cars and
trucks can cause stability to be upset. Be sure to stay aware of traffic surrounding you, road conditions,and weather conditions and adjust your riding style accordingly.
6
SAFETY INFORMATION
Fuel
WARNING
Gasoline is extremely flammable and explosive under certain conditions.
Always stop the engine and refuel outdoors or in a well v entilated area.
Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
Do not overfill the tank. Do not fill the tank neck above the fuel tank insert.
Leave air space to allow for fuel expansion.
If you get gasoline in your eyes or if you swallow gasoline, see your doctor
immediately. Never try to syphon gasoline using mouth suction.
If you spill gasoline on your skin or clothing, immediately wash it off with
soap and water and change clothing.
Never start the engine or let it run in an enclosed area. Gasoline powered
engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time.
WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth defects or other reproductive harm.
7
SAFETY INFORMATION
Parking
NOTE: When leaving the machine unattended make sure to remove the ignition
key and lock the steering lock.
WARNING: The engine and exhaust pipes may be hot. Park the machine
in an area where children aren’t likely to touch these hot areas.
WARNING: The machine may fall over if parked on uneven and/or soft
ground. Make sure to park your machine on level, firm surfaces. Be particularly
careful when parking on black top especially in summer. The more asphalt warms,
the softer it gets and when asphalt gets soft, the side stand will sink into the pavement, causing the bike to fall. Avoid this by placing a small (6″ x6″ x1/4″) board
under the foot of the stand.
WARNING:Do not park the machine near flammable sources or open flame.
8
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
Cold Tire Pressures:
Up to 200 l bs (90 kg) Load
Up to Maximum Load Capacity
1
Maximum Load Capacity: 379 lbs (172 kg)
Tire Brand/Type: Front Dunlop 491 Elite II
Tire size:
Minimum Rec ommended
Tire Center Tread Depth
TIRES REQUIRE TUBES
TIRE INFORMATION
READ OWNER’S MANUAL
Front 34 psi (235 kpa)
Rear 36 psi (250 kpa)
Front 34 psi (235 kpa)
Rear 40 psi (275 kpa)
Rear Dunlop 491 Elite II
Front MT90HB16 71H
Rear 160/80HB16 75H
Front 1.6 mm (.063″)
Rear 2.0 mm (.080″)
23
UNLEADED FUEL
RECOMMENDED
D READ AND UNDERSTAND
WARNINGS AND OWNER’S MANUAL
BEFORE OPERATION. SEVERE
INJURY OR DEATH CAN RESULT
FROM IGNORING WARNINGS OR
IMPROPER USE. If you do not have
the Owner’s Manual for this
motorcycle, call 1-800-342-3764 to
have one provided at no extra charge.
D For your protection and your
passengers, always wear an approved
helmet, eye protection, and
protective clothing. Wear brightly
colored and reflective clothing for
greater visibility in traffic, especially
at night. Avoid loose, flowing
garments and scarves.
D Improper loading can cause loss of
control.
D See “Loading and Accessories” in
Owner’s Manual for instructions.
7078773
7077937
9
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
Vehicle Emission Control Information Label (49 State)
4
VEHICLE EMISSION CONTROL INFORMATION
ENGINE DISPLACEMENT: 1507cc
ENGINE FAMILY: XVMCC01.5V92
THIS VEHICLE CONFORMS TO US EPA
REGULATIONS APPLICABLE TO 1999 MODEL
YEAR NEW MOTORCYCLES
ENGINE EXHAUST CONTROL SYSTEMS: S.F.I.
ENGINE TUNEUP SPECIFICATIONS
IGNITION TIMING: TIMING MARK CENTERED
IDLE SPEED: 950 +/-50 RPM
IDLE MIXTURE: EFI CONTROLLED
VALVE CLEARANCE: HYDRAULIC TAPPET, SELF-ADJUSTING
SPARK PLUG: CHAMPION, RA8GHC SPARK PLUG GAP: 0.040″ (1mm)
FUEL: 87 PUMP OCTANE OR HIGHER
OIL: 20W-40
VICTORY MOTORCYCLE DIVISION, Polaris Industries Inc.
1225 HWY 169 NORTH
MINNEAPOLIS, MN 55441
MOTORCYCLE NOISE EMISSION CONTROL INFORMATION
THIS 2000 VICTOR Y VMD42C1507 MOTORCYCLE, WITH EXHAUST asm.
no. 1260877 MEETS US EPA NOISE EMISSION REQUIREMENTS OF 80
dBA AT 2888 RPM BY THE FEDERAL TEST PROCEDURE. MODIFICATIONS
WHICH CAUSE THIS MOTORCYCLE TO EXCEED FEDERAL NOISE
STANDARDS ARE PROHIBITED BY FEDERAL LAW.
SEE OWNER’S MANUAL
MOTORCYCLES
USA
7078772
MFG BY VICTORY MOTORCYCLE DIV IS ION, POLARIS INDUSTRIES INC.
GVWR-1075 Lbs (488 Kg) GAWR F-374 Lbs (170Kg) WITH 34 psi (235KPA) MT90HB16 71H
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY
STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
GAWR R-701 Lbs (318Kg) W ITH 40 psi (250KPA) 160/80HB16 75H
5
R
MOTORCYCLE
10
MOTORCYCLES
USA
7078771
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
5
3
2
1
6
1. Tire Information (located on lower swing arm)
2. USA/Flag
3. Fuel, Operation and Loading Decal
4. Vehicle Emission
5. VIN Decal
6. Fuse Box Layout
(Located in fusebox under left hand side cover) (see page 46)
4
11
VEHICLE DESCRIPTION
Left Side of Machine
2
1
3
6
4
1
5
12
13
11
1. Left Turn Signal
2. Headlamp
3. Spark Plugs
4. Passenger Seat
5. Tail/Brake Lamp
6. Seat Latch (key)
7. Passenger Foot Rest
8. Oil Filter
9. Operator Foot Rest
10. Shift Lever
11. Oil Cooler
12. Rear Brake Reservoir (general location)
13. Front Fork
9
10
8
7
12
Right Side of Machine
VEHICLE DESCRIPTION
3
1
8
1. Right Turn Signal
2. Right Side Cover
3. Rear View Mirrors
4. Rear Brake Pedal
5. Operator Foot Rest
6. Passenger Foot Rest
7. Exhaust Mufflers
8. Drive Belt Guard
7
2
1
6
5
4
13
VEHICLE DESCRIPTION
Top View of Machine
8
5
4
1. Speedometer
2. Fuel Cap
3. Right Handlebar Control
4. Left Handlebar Control
5. Clutch Lever
6. Front Brake Lever
7. Throttle Cables
8. Clutch Cable
9. Front Brake Fluid Reservoir Level Indicator
10. Tachometer
11. Throttle Control (twist grip)
1
2
10
7
9
6
3
11
14
CONTROL PARTS AND FUNCTIONS
Main Switch Controls
Themainswitch(1)islocated
underneath the gas tank on the
left--hand side. It controls the
ignition and lighting systems. Its
operation is described below:
ON: Electrical circuits are
switched on, and the headlight,
meter light, taillight and front running lights come on. The engine
can be started. The key cannot
be removed in this position.
OFF: All electrical circuits are
switched off. The key can be removed in this position.
PARK: To get the switch into park, you must push the key in while turning. When
the switch is in park, the taillights and running lights come on and the key can be
removed.
NOTE: Always turn the main switch “OFF” and remove the key when the motorcycle is unattended. Do not rely on the emergency stop switch for normal stop circumstances.
Multi-Function Display (MFD)
The speedometer is equipped
with an MFD window (1).
1
Using the trip function of the
MFD will allow you to determine
how far you can ride on a tank of
fuel. Each operator will get varying MPG depending upon riding
style and conditions. This information will allow you to plan for
fuel stops.
1
15
CONTROL PARTS AND FUNCTIONS
Left Handlebar Controls
1. Dimmer and passing light
switch is pushed up for the high
beam, middle position is low
beam and bottom position is momentary passing beam.
2. Turn signal switch is
pushed to the right to signal a
righthand turn and pushed to the
left to signal a left hand turn.
Once the switch is released it will
return to the center position. To
cancel the signal, push the
switch in after it has returned to
the center position. NOTE: The
turn signals are self cancelling at
speeds above 6 miles per hour.
3. Horn switch sounds the
horn when pressed.
4. Fast idle lever is for cold
starting (See page 29 for starting
procedure).
5. Set Selector: (A) Odometer, (B) Trip Odometer, (C) Clock,
(D) Back Light Dimming, (E)
High Beam Icon Dimming, (F)
Fuel Level, (G) Charging System Voltage, (H) Diagnostics, (I)
English/Metric Display. NOTE:
These features are used in conjunction with the mode selector.
(See page 51 for setting procedure.)
LH Driver’s View
2
1
3
5
LH Front Side
4
16
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