Victory Cross Roads 8Ball 2014, Cross Country Tour 2014 Owner's manual

2014 Rider’s Manual
Victory Cross Roads
Victory Cross Roads 8-Ball
Victory Cross Country
Ness Signature Series
Victory Cross Country
Victory Cross Country Tour Victory Cross Country Tour
15th Anniversary Limited Edition
California Proposition 65 Warning
chemicals known to the state of
California to cause cancer and birth
defects or other reproductive harm.
2014 Rider ’s Manual
Victory Cross Roads
Victory Cross Roads® 8-Ball
Victory Cross Country
®
®
®
Victory Cross Country® Tour
Ness Signature Series Victory Cross Country
®
Victory Cross Country® Tour 15th Anniversary Limited Edition
1
Copyright© 2013 Polaris Sales Inc. All information contained within this publication is based on the latest product information available at the time
of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Depictions and/or procedures in this publication are intended for reference use only.
No liability can be accepted for omissions or inaccuracies. Polaris Industries reserves the right to make changes at any time, without notice and without incurring obligation to make the same or similar changes to motorcycles previously built. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
All reference to RIGHT, LEFT, FRONT, REAR are from the operator’s perspective seated in a normal riding position.
Features of VICTORY Motorcycles are covered by U.S. Patent Nos: 6,976,691; 6,407,663; D489670; D482311; D482304; D481980; D481973; D474142.
The following are registered trademarks of Polaris Industries Inc.: POLARIS®, FREEDOM®, VICTORY®, VICTORY MOTORCYCLES®
VICTOR Y CROSS COUNTRY® and 8-BALL®. DUNLOP® is a registered trademark of Dunlop Tire Corporation. LOCTITE® is a registered trademark of Henkel Corporation. Sirius® and XM® and all related marks and logos are trademarks of Sirius XM Radio Inc. iPod® is a registered trademark of Apple Inc.
Garmin® and zumo® are registered trademarks of Garmin Ltd. or its subsidiaries.
Printed in U.S.A. P/N 9924483
, VICTOR Y CROSS ROADS®,
2
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
NEVER Operate:
• If you are under the age of 16 and without a driver’s license with motorcycle endorsement
• Under the influence of drugs or alcohol
• Off-road
• With more than one passenger (motorcycle must be equipped with passenger foot pegs)
• With weight that exceeds maximum weight rating
ALWAYS:
• Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
• Make sure any passenger reads and understands all safety labels.
• Be aware of your surroundings and driving conditions.
• Keep both hands on the handlebars and both feet on the footrests when riding.
• Use only genuine VICTORY accessories designed for your model.
AL WAYS USE AN
APPROVED HELMET
AND PROTECTIVE
GEAR.
READ RIDER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
Safety Training
Safety training is a top priority for POLARIS. POLARIS strongly encourages you to take a rider education course from the Motorcycle Safety Foundation or another qualified instructor. The course will help you develop or refresh your expertise in safe riding habits through instruction and riding.
For information on Motorcycle Safety Foundation rider education courses in your area, call 1-800 ­446-9227 or visit their home page at www.msf-usa.org.
NEVER USE WITH
DRUGS OR ALCOHOL.
3
4
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reporting Safety Defects . . . . . . . . . . . . . . . . . . . . . . . 17
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Instruments, Features & Controls. . . . . . . . . . . . . . . . . . . . . . . . 21
Pre-Ride Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cleaning and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Audio System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8-BALL Audio System. . . . . . . . . . . . . . . . . . . . . . . . . 115
CB Radio / Intercom (ICOM). . . . . . . . . . . . . . . . . . . . 116
AUX / iPod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
SiriusXM Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
NAV MP3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5
Introduction
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Low emission vehicles (LEVs)
RANGER® utility vehicles
• VICTORY® motorcycles
• GEM® vehicles For the safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this rider’s manual. Keep this manual with the motorcycle, especially when ownership changes. If your rider’s manual is misplaced or damaged, please purchase a replacement from your VICTORY dealer.
All references in this manual to RIGHT, LEFT, FRONT or REAR are from the operator’s perspective when seated in a normal riding position. If you have questions about the opera­tion or maintenance of your motorcycle after you've read this manual, please see your VIC­TORY dealer. To locate the nearest authorized VICTORY dealer, call 1-800-POLARIS or visit www.polaris.com.
VICTORY motorcycles comply with all federal, state and local safety and emission regula­tions for the area of intended sale.
6
Safety
WARNING
About the Rider's Manual
Failure to follow recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions and follow all operation, inspection and maintenance procedures outlined in this manual.
This rider’s manual contains information that is essential to safe riding and proper mainte­nance of your VICTORY motorcycle. Anyone who uses the motorcycle (operators and pas­sengers) must read the rider’s manual before riding. Carefully read and understand the information found in the Safety section. Understand and follow the procedures outlined in the Maintenance section to keep your VICTORY motorcycle in top condition on the road or in storage. Bring the manual with you when you ride. Following the precautions and proce­dures in the manual will add to your enjoyment and help keep you riding safely. If you lose or damage this manual, you can purchase a new one through any authorized VICTORY dealer. The rider’s manual should be considered part of the motorcycle and remain with it if sold.
Safety Symbols and Signal Words
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety and the safety of others is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
7
Safety
WARNING
Safe Riding Practices
Improper use of this motorcycle can result in serious injury or death to you, your passenger and others. To minimize the risk of injury, read and understand the information contained in this section before operating the motorcycle. This section contains safety information specific to the VICTORY motorcycle, as well as information about general motorcycle safety. Anyone who rides the motorcycle (operators and passengers) must follow these safety precautions.
Motorcycling has inherent risks.
You can minimize those risks, but you can't eliminate them completely. Even if you're an experienced motorcycle operator or passenger, read all of the safety information in this man­ual before operating the motorcycle.
• T ake a rider education course from the Motorcycle Safety Foundation or another qualified instructor. The course will help you develop or refresh your expertise in safe riding habits through instruction and riding. For information on Motorcycle Safety Foundation rider education courses in your area, call 1-800-446-9227 or visit their web site at www.msf­usa.org.
• Read and understand all information in this rider’s manual.
• Observe all maintenance requirements specified in this manual. For assistance, see the VICTORY Service Manual or your authorized VICTORY dealer.
Design characteristics affect how you should ride the VICTORY motorcycle:
• The motorcycle is designed for on-road use with one rider and one passenger. See the manufacturer’s label (on the left side of the frame at the steering head). The label contains the Vehicle Identification Number (VIN) and Gross Vehicle Weight Rating (GVWR) and Gross Axle Weight Rating (GAWR) information. Never exceed the GVWR or the GAWR.
• Riding off-road, riding with more than one passenger, or carrying weight exceeding the maximum weight rating can make handling difficult, which could cause loss of control.
• During the first 500 miles (800 km) of operation, follow all break-in procedures as out­lined in the break-in section beginning on page 46. Failure to do so can result in serious engine damage.
• Some VICTORY motorcycles include saddlebags, a windshield, a trunk, luggage racks or a passenger backrest as standard equipment. To maintain stability, be prepared to reduce the operating speed of motorcycles equipped with these items.
8
Safety
Safe Riding Practices
Follow these general safe riding practices:
• Before each ride, perform the pre-ride inspections as outlined beginning on page 38. Fail-
ure to do so may result in damage to the motorcycle or an accident.
• Until you're thoroughly familiar with the motorcycle and all of its controls, practice riding
where there is little or no traffic. Practice riding at a moderate speed on various road sur­faces and in different weather conditions.
• Know your skills and limits, and ride within them.
• Allow only licensed, experienced operators to ride your motorcycle, and then only after
they have become familiar with its controls and operation. Make sure all riders read and understand this rider’s manual before riding.
• Do not ride when you're fatigued, ill or under the influence of alcohol, prescription drugs,
over-the-counter drugs or any other drugs. Fatigue, illness, alcohol and drugs can cause drowsiness, loss of coordination and loss of balance. They can also affect your awareness and judgment.
• If your motorcycle operates abnormally, correct the problem immediately. See the VIC-
TORY Service Manual or an authorized VICTORY dealer.
• Ride defensively, as if you are invisible to other motorists, even in broad daylight. A
motorist's failure to see or recognize a motorcycle is the leading cause of automobile/ motorcycle accidents . Ride where you're clearly visible to other motorists, and observe
their behavior carefully.
• Be especially cautious at intersections, as these are the most likely places for an accident.
• To prevent loss of control, keep your hands on the handlebars and your feet on the foot-
rests.
• Be aware that the highway bar is not designed to protect the rider from injury in a colli-
sion.
• Do not move or operate the motorcycle with the steering locked (if equipped), as the
severely restricted steering could result in loss of control.
• Obey the speed limit and adjust your speed and riding technique based on road, weather
and traffic conditions. As you travel faster, the influence of all other conditions increases, which can affect the motorcycle's stability and increase the possibility of losing control.
9
Safety
Safe Riding Practices
• Reduce speed when:
• the road has potholes, or is otherwise rough or uneven.
• the road contains sand, dirt, gravel or other loose substances.
• the road is wet, icy or oily.
• the road contains painted surfaces, manhole covers, metal grating, railway crossings or other slippery surfaces.
• The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions.
• Traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flow­ing smoothly.
• You are being passed in either direction by a large vehicle that may produce a wind blast in its wake.
• T o maximize braking effectiveness, use the fr ont and r ear brakes together. Be aware of the following braking facts and practices:
• The rear brake provides 40% of the motorcycle's stopping power, at most. Use the front and rear brakes together.
• T o avoid skidding, apply the brakes gradually when the road is wet or rough, or contains loose or other slippery substances.
• If possible, avoid applying the brakes while making a turn. Motorcycle tires have less traction during turns, so braking will increase the possibility of skidding. Bring the motorcycle to the upright position before applying the brakes.
• When approaching a curve, choose a speed and lean angle that allows you to pass through the curve in your own lane without applying the brakes. Excessive speed, improper lean angle or braking in a curve can cause loss of control.
• Ground clearance is reduced when the motorcycle leans. Do not allow components to con­tact the road surface when leaning the motorcycle in a curve, as this could cause loss of control.
• Retract the sidestand fully before riding. If the sidestand is not fully retracted, it could con­tact the road surface and cause loss of control.
• Do not tow a trailer. Towing a trailer can make the motorcycle hard to handle.
Anti-Lock Brake System Response
• When the anti-lock brakes engage during a braking event, the rider will feel pulsing at the brake levers. Continue to apply steady pressure to the brakes for the best stopping perfor-
mance.
10
Safety
Safe Riding Practices
Carrying a Passenger
Do not carry a passenger unless the motorcycle is equipped with passenger seat and passen­ger footrests.
To carry a passenger safely:
• Do not exceed the gross vehicle weight rating (GVWR) for your motorcycle. See the man-
ufacturer’s label (on the left side of the frame at the steering head).
• Direct the passenger to hold onto you or to the passenger hand grips with both hands and
to keep both feet on the passenger footrests. Do not carry a passenger who cannot place both feet firmly on the passenger footrests. A passenger who is not holding on properly, or who cannot reach the passenger footrests, can shift their body erratically, which can make the motorcycle hard to handle and cause loss of control.
• T o obtain the best ride and handling characteristics, adjust the rear shock absorber air pres-
sure. See page 68.
• Before riding, be sure your passenger knows safe riding procedures. Discuss any safety
information unfamiliar to your passenger. A passenger who is unaware of safe riding pro­cedures may distract you or make movements that make the motorcycle hard to handle.
• Adjust your riding style to compensate for the differences in handling, acceleration and
braking caused by the additional weight of the passenger. Failure to do so can cause loss of control.
Protective Apparel
Wear protective apparel to decrease the risk of injury and increase riding comfort.
• Always wear a helmet that meets or exceeds established safety standards. Approved hel-
mets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Laws in some areas require that you wear an approved helmet. Head injuries are the leading cause of fatalities in accidents involving motorcycles. Statistics prove that an approved helmet is the most effective protection in preventing or reducing head injuries.
• Wear eye protection to protect eyes from wind or airborne particles and objects. Laws in
some areas require that you wear eye protection. VICTORY recommends that you wear approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eyewear is kept clean.
• All riders should wear bright or light-colored and/or reflective clothing to improve visibil-
ity to other motorists. A motorist's failure to see or recognize a motorcycle is the leading
cause of automobile/motorcycle accidents.
• Wear gloves, a jacket, heavy boots and long pants to prevent or reduce injury from abra-
sions, lacerations or burns should the motorcycle fall. Wear boots with low heels, as high heels can catch on pedals or footrests. The combination of boots and pants should com­pletely cover legs, ankles and feet, protecting skin from engine and exhaust system heat.
• Do not wear loose, flowing clothing or long boot laces, as they can catch on handlebars,
levers or footrests, or they can become entangled in the wheels, causing loss of control and serious injury .
11
Safety
Use of Accessories
Because VICTOR Y cannot test and make specific recommendations concerning every acces­sory or combination of accessories sold, the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight. Use the follow­ing guidelines when choosing and installing accessories:
• Do not install accessories that impair the stability, handling or operation of the motorcycle or operator visibility. Before installing an accessory, be sure that it does not:
• Reduce ground clearance when the motorcycle is either leaned or in a vertical position.
• Limit suspension or steering travel or your ability to operate controls.
• Displace you from your normal riding position.
• Obscure lights or reflectors.
• Bulky or large accessories can cause instability (due to the lifting or buffeting effects of wind) and loss of control.
• Do not install electrical accessories that exceed the capacity of the motorcycle’s electrical system. Never install higher wattage light bulbs than those supplied as original equipment. An electrical failure could result and cause hazardous loss of engine power or lights, or damage to the electrical system. See page 87.
• Use only genuine VICTORY accessories designed for your model.
Modifications
Modifying the motorcycle by removing any equipment or by adding equipment not approved by VICTORY may void your warranty. Such modifications could make the motorcycle unsafe to ride and could result in severe injury to operator or passengers, as well as damage to the motorcycle. Some modifications may not be legal in your area of operation. If in doubt, contact your authorized VICTORY dealer.
Parking the Motorcycle
When leaving the motorcycle unattended, turn the engine off. Remove the ignition key to prevent unauthorized use by minors or those without proper motorcycle certification and training.
Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas. Do not park near a flammable source such as a kerosene heater or an open flame, where hot components could ignite combustible mate­rials.
Park the motorcycle on a firm, level surface. Sloped or soft surfaces may not support the motorcycle. If you must park on a slope or soft surface, follow the precautions outlined on page 53.
12
Safety
Carrying Cargo
Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories.
• Keep cargo and accessory weight to a minimum, and keep items as close to the motorcycle
as possible to minimize a change in the motorcycle’s center of gravity. Changing the cen­ter of gravity can cause loss of stability and handling and could cause loss of control.
• Distribute weight evenly on both sides of the motorcycle. Maintain even weight distribu-
tion by checking accessories and cargo to make sure they’re securely attached to the motorcycle before riding and whenever you take a break from riding. Uneven weight dis­tribution, or accessories or cargo that shift suddenly while you’re riding can make the motorcycle hard to handle, can cause loss of control, or cargo could fall from the motorcy­cle creating a hazard for surrounding vehicles.
• Do not attach large or heavy cargo such as sleeping bags, duffel bags or tents to the han-
dlebars, front fork area or front fender. Cargo or accessories placed in these areas can cause instability (due to improper weight distribution or aerodynamic changes) and could cause loss of control. Such items can also block air flow to the engine and cause overheat­ing that can damage the engine.
• Do not exceed the maximum cargo weight limit of any accessory (see accessory instruc-
tions and labels). Do not attach cargo to an accessory not designed for that purpose. Either circumstance could result in an accessory failure that could cause loss of control.
• Do not attach anything to the motorcycle unless specifically designed for that purpose by
VICTORY.
Saddlebags, Trunk (if equipped), Luggage Racks (if equipped)
WARNING! Operating this vehicle without sadd lebags could result in severe injury or death. Never
operate this vehicle if the saddlebags are not in place and properly secured.
Whenever operating a motorcycle with saddlebags:
• Never ride at excessive speeds. Saddlebags, combined with the lifting or buffeting effects
of wind, can make the motorcycle unstable and cause loss of control.
• Distribute weight evenly on both sides of the motorcycle.
• Do not exceed the maximum cargo weight limit of any saddlebag, luggage rack or trunk.
A weight capacity label is attached to these components for reference.
• NEVER EXCEED GROSS VEHICLE WEIGHT RATING (GVWR) or the GROSS
AXLE WEIGHT RATING (GAWR), regardless of whether or not the saddlebags, racks and/or trunk are loaded to capacity. Exceeding the weight rating can reduce stability and handling and cause loss of control.
13
Safety
To lower triple clamp
(one tiedown each side)
To swing arm
(one tiedown each side)
WARNING
Transporting the Motorcycle
If you must transport the motorcycle:
• Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle's steering and handling.
• Position and restrain the motorcycle so it remains upright on the truck or trailer. If the motorcycle leans to one side, gasoline may leak from the fuel tank and result in a fire hazard or damage to the fin­ish.
• Do not restrain the motorcycle using the handlebars.
• Place tiedown straps around the fork tubes above the lower triple clamp. Place tiedowns as wide apart as possible on the truck or trailer bed for best stabil­ity.
Fuel and Exhaust Safety
Always heed these fuel safety warnings when refueling or servicing the fuel system. For fueling procedures, see page 47.
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always turn off the engine before refueling.
• Always refuel outdoors or in a well-ventilated area.
• Open the fuel cap slowly. Do not overfill the tank. Do not fill the tank neck.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
Gasoline and gasoline vapors are poisonous and can cause severe injury.
• Do not swallow gasoline, inhale gasoline vapors, or spill gasoline. If you swallow gasoline, inhale more than a few breaths of gasoline vapor, or get gasoline in your eyes, see a physician immediately.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.
Exhaust gases contain carbon monoxide, a colorless, odorless gas that can cause loss of consciousness or death in a short time.
• Never start the engine or let it run in an enclosed area.
• Never inhale exhaust gases.
14
Safety
WARNING
Safety Maintenance
Failure to perform safety maintenance as recommended can result in difficult handling and loss of control, which could result in serious injury or death. Always perform the safety maintenance procedures as recommended in this manual. Perform maintenance and repairs promptly as outlined in the VICTORY Service Manual, or see your authorized VICTORY dealer for service.
• Before each ride, perform the Pre-Ride Inspections. See page 38.
• Perform all periodic maintenance at the recommended intervals outlined in the Periodic
Maintenance section beginning on page 56.
• Always maintain proper tire pressure, tread condition and wheel and tire balance. Inspect
tires regularly and replace worn or damaged tires promptly. Use only approved replace­ment tires. See the VICTORY Service Manual or your authorized VICTORY dealer.
• Always ensure proper steering head bearing adjustment. Regularly inspect the rear shock
absorber and the front forks for fluid leaks or damage. Make any necessary repairs promptly.
• Clean the motorcycle thoroughly to reveal items in need of repair.
• Fasteners must meet original specifications for quality, finish and type to ensure safety.
Use only genuine VICTOR Y replacement parts, and ensure that all fasteners are tightened to the proper torque.
Electromagnetic Interference
This vehicle complies with the requirements of European directive 97/24/EC Chapter 8, United Nations ECE regulation 10 and Canadian ICES-002.
15
Safety
Gross Vehicle Weight Rating (GVWR)
WARNING! Exceeding the gross vehicle weight rating of your motorcycle can reduce stability and han-
dling and could cause loss of control. NEVER exceed the GVWR of your motorcycle.
The maximum load capacity of your motorcycle is the maximum weight you may add to your motorcycle without exceeding the GVWR. This capacity is determined by calculating the difference between your motorcycle’s GVWR and wet weight.
Refer to the specification section beginning on page 103 or the Manufacturing Information/ VIN label on the motorcycle frame for model-specific information. See page 17.
When determining the weight you will be adding to your motorcycle, and to ensure you do not exceed the maximum load capacity, include the following:
• operator body weight
• passenger body weight
• weight of all riders’ apparel and items in or on apparel
• weight of any accessories and their contents
• weight of any additional cargo on the motorcycle
16
Safety
GVWR Information
VIN Number
Tire / Wheel Information
GAWR Information
Date of Manufacture
1
4
5
2
6
3
7
8
Safety and Information Labels
Labels are model-specific and market-specific. Your motorcycle may not contain all of the labels shown.
1. Vehicle Identification Number (VIN)
2. Vehicle Emission Control Information (VECI)
3. Noise Emission Control Information (NECI)
4. Operator/Fuel Warning
5. Cargo Information (in saddlebags)
6. Shock Air Pressure label
7. Saddlebag Warning
8. Highway Bar Warning
Reporting Safety Defects
If you believe that your vehicle has a defect that could result in a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Polaris Industries in writing.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. How­ever, NHTSA cannot become involved in individual problems between you, your dealer or Polaris Industries.
To contact NHTSA, or obtain other information about motor vehicle safety, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153), visit the NHTSA website at www.safercar.gov, or write to:
ADMINISTRATOR, NHTSA 1200 New Jersey Avenue, SE West Building Washington, DC 20590
17
Identification
Ignition Key Number
The ignition key number is stamped on the small metal tag attached to the key ring. Remove the tag and record the number on page 105. Store the tag in a safe place.
Additional keys can be copied from one of the original keys. A VICTORY key blank is required. If you lose both original keys, you will need the following:
• Key number (recorded on page 105)
• A new key blank from a VICTORY dealer
• Proof of ownership
• A locksmith or VICTORY dealer with the equipment necessary to cut a new key
Engine Identification Number
The engine number is stamped into the right crankcase behind the rear cylinder. Record the number in the space provided on page 105.
Engine
Number
18
Left Side View
1
2
5
6
7
8
9
10
11
3
12
4
13
1. Spark Plugs
2. Front Brake Caliper
3. Oil Cooler
4. Battery
5. Gear Shift Pedal
6. Operator Footrest
7. Sidestand
8. Oil Drain Plug
9. Oil Filter
10. Passenger Footpeg
11. Rear Brake Caliper
12. Evaporative Emissions
Canister
13. Diagnostic Connector
(under cover)
Identification
Right Side View
1. Exhaust Mufflers
2. Drive Belt Guard
3. Drive Sprocket (under cover)
4. Engine Oil Fill Cap / Dipstick
5. Rear Brake Fluid Reservoir
6. Rear Brake Pedal
7. Air Filter
8. Headlamp
9. Mirror
10. Fuel Tank 1 1 . Access Cover
12. Fuse Box (under cover)
13. Accessory Fuse (under
cover)
14. Rear Shock Air Fitting
(under cover)
15. Radio Antenna (if equipped)
16. License Plate Bracket
9
12
15
16
1
13
14
2
3
10
11
5
4
7
8
6
19
Identification
1
2
4
5
910
3
6
7
8
1
3
4
5
6
7
8
9
1
11
16
15
2
13
12
14
10
3
5
1
9
11
4
10
9
7
8
2
6
13
12
Top View
1. Windshield
2. Clutch Lever
3. Fuel Filler Cap
4. Operator Seat
5. Passenger Seat
6. Saddlebag Latch
7. Turn Signals
8. Tail Lamps
9. Front Brake Lever
10. Front Brake Fluid Reservoir
Console (CROSS COUNTRY)
1. Speakers
2. Mode Switch
3. Fuel Gauge
4. Speedometer
5. Indicator Lamp Display
6. Multi-Function Display
7. Tachometer
8. Volt Meter
9. Left Handlebar Switches
10. iPod Cord and 12-Volt Outlet
(TOUR model, left compartment)
1 1. Audio Control Switches
12. 12-Volt Accessory Outlet
13. Radio Display
14. Heated Grip Switch (if equipped)
15. Cruise Control Switches (if
equipped)
16. Right Handlebar Switches
Console (CROSS ROADS)
1. Clutch Lever
2. Mirror
3. Speedometer
4. Indicator Light Panel
5. Tachometer (if equipped)
6. Front Brake Fluid Reservoir
7. Front Brake Lever
8. Throttle Control Grip
9. Switches
10. Throttle Cables
11. Fuel Cap
12. Auxiliary Forward Lighting
Switch (if equipped)
13. Cruise Control Switches
20
Instruments, Features and Controls
Off
On
Park
Ignition Switch
The ignition key operates the ignition switch and parking lights. The ignition switch pro­vides electrical power to the ignition, the lighting system and all electrical switches and buttons. Before starting the engine, read the instructions for starting the engine. See page
48.
OFF
In the OFF position, all electrical circuits are inactive and the ignition key can be removed. Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended.
ON
In the ON position, all electrical circuits are energized and the ignition key cannot be removed. The headlamp, taillight, and instrument lights illuminate. The engine stop/run switch must be in the RUN position to start the engine or activate the turn signals and other electrical features.
PARK
In the PARK position, the taillight, indicator lights and license plate light illuminate. The radio can be operated and the instrumentation is active. The emergency flashers can be acti­vated, and the ignition key can be removed. You must push the ignition key into the switch while selecting the PARK position.
Seat Heater Switches (CROSS COUNTRY TOUR)
The seat heater switches are located on the lower left edge of the seat. Toggle Up: High Toggle Down: Low Toggle Center: Off
Driver’s
Seat Switch
Passenger’s
Seat Switch
21
Instruments, Features and Controls
Speedometer Indicator
Lamps
Multi-Function Display
Instrument Cluster (CROSS ROADS)
Speedometer
The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).
Indicator Lamps
Lamp Indicates Condition
Neutral This lamp illuminates when the transmission is in neutral and the ignition
High Beam This lamp illuminates when the headlamp switch is set to high beam.
key is in the ON position.
Turn Signal The turn signal indicator flashes when the left, right, or both turn signals
Low Fuel This lamp illuminates when approximately one gallon (3.8 liters) of fuel
Cruise Control Engaged
Check Engine This lamp illuminates momentarily when the ignition switch is in the ON
Anti-Lock Brake System Not Activated (if equipped)
(hazard) are active. If a bulb fails, or if there is a short circuit in the signal
system, the lamp flashes at more than twice the normal rate.
remains in the fuel tank. Before using the cruise control (if equipped), read the safety and
operation procedures beginning on page 51.
position and the engine is off. This indicates proper function. If this lamp
illuminates while the engine is running, contact an authorized VICTORY dealer promptly for diagnosis. The light will remain on if the tilt sensor
shuts down the engine. See page 36. If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists. Retrieve the error codes for diagnosis. See page 28.
The ABS indicator always illuminates when the key is in the ON position and remains on until the anti-lock system activates, which occurs when vehicle speed exceeds 6 MPH (10 km/h). When the lamp is illuminated, the anti-lock brakes will not activate, but the conventional brake system will continue to operate normally.
22
Instruments, Features and Controls
Fuel Level FULL
Instrument Cluster (CROSS ROADS)
Multi-Function Display
Use the mode button to toggle through the modes of the multi-function display. See page 31. Press and hold the mode button to reset the trip odometers, average fuel economy, average speed and trip hour meter.
Modes Available
Standard Modes Optional Modes
Odometer Trip Odometer 2
Trip Odometer 1 Average Fuel Economy
Clock Instantaneous Fuel Economy
Gear Indicator Trip Time
Fuel Level Gauge Average Speed
Engine Speed DC Voltage
Ambient Air Temperature
Odometer
The odometer displays total distance traveled.
Trip Odometers
The ignition switch must be in the ON or PARK position to access the trip odometers. The trip odometers (Trip 1 and Trip 2) display total distance traveled since being reset. To reset a trip odometer, toggle to the trip odometer, then press and hold the mode button until the trip odometer resets to zero.
Fuel Level
The fuel level displays bar graph­ics between empty (E) and full (F) to indicate the fuel level.
Engine Speed
Engine speed displays in revolutions per minute (RPM).
DC Voltage (Optional)
The volt meter displays battery voltage. If the engine is not running, approximate battery voltage displays. If the engine is running, approximate charging voltage displays.
Gear Position
Gear position displays only when the vehicle is moving and the clutch is engaged. If the vehicle stops moving, or if the clutch is disengaged, “--” will show in the display.
Temperature (Optional)
The key must be in the ON or PARK position to display ambient air temperature.
23
Instruments, Features and Controls
Instrument Cluster (CROSS ROADS)
Multi-Function Display
Display Units (Standard/Metric)
The display can be changed to display either standard or metric units of measurement.
Standard Display Metric Display
Distance Miles Kilometers Fuel U.S. Gallons I = Imperial Gallons Liter = Liters Temperature Fahrenheit Celsius Time 12-Hour Clock 24-Hour Clock
1. Turn the key to the OFF position.
2. Press and hold the mode button while turning the key to the ON or PARK position.
3. When the display flashes the distance setting, tap the mode button to advance to the
desired setting.
4. Press and hold the mode button to save the setting and advance to the next display
option.
5. Repeat the procedure to change remaining display settings.
Clock
Tip: The clock must be reset any time the battery has been disconnected or discharged.
1. Turn the key to ON or PARK. Use the mode button to toggle to the odometer display.
2. Press and hold the mode button until the hour segment flashes. Release the button.
3. With the segment flashing, tap the mode button to advance to the desired setting.
4. Press and hold the mode button until the next segment flashes. Release the button.
5. Repeat steps 3-4 twice to set the 10-minute and 1-minute segments. After completing the
1-minute segment, step 4 will save the new settings and exit the clock mode.
6. Turn the key to the OFF position.
Trip Hours Meter
The trip hours meter displays total hours of operation since being reset. To reset the trip hours meter, toggle to the hours meter display, then press and hold the mode button until the meter resets to zero.
Diagnostic Functionality
Certain conditions will cause an error message to display in the screen. If this occurs, please see your VICTORY dealer.
Message Location Indicates
LO DC Voltage Screen Voltage remains below 11.0 volts for more than 10 seconds OV DC Voltage Screen Voltage remains above 15.0 volts for more than 10 seconds
ERROR All Checksum error (gauge malfunction)
24
Instruments, Features and Controls
Suspect Parameter
Number (SPN)
Error Code
Number (0-9)
Failure Mode Indicator (FMI)
Instrument Cluster (CROSS ROADS)
Multi-Function Display
Engine Error Codes
The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
If the CHECK ENGINE indicator lamp illu­minates, retrieve the error codes from the display.
1. If the error codes are not displayed, use
the mode button to toggle until “Ck ENG” displays on the main line of the display.
2. Press and hold the mode button to enter the diagnostics code menu.
3. Record the three numbers displayed in the gear position, clock and odometer displays.
4. See an authorized VICTORY dealer for code details and diagnosis.
Low Oil Pressure Display
“LO OIL” displays under the following conditions.
Condition Indicates Action Required
Engine oil pressure has dropped while the engine is running.
The key is turned to ON or PARK.
The stop/run switch is moved to STOP.
Oil pressure is below a safe operating pressure.
The indicator circuit is operating properly.
The system is operating properly.
Stop the engine as soon as safely possible and check the oil level. If the oil level is sufficient, but “LO OIL” continues to display after restart­ing the engine, stop the engine immediately.
None - After two seconds the display will return to the most recently active menu.
Press and release the MODE button to return to the most recently active menu.
25
Instruments, Features and Controls
Instrument Cluster (CROSS COUNTRY)
The instrument cluster includes the speedometer, tachometer, fuel gauge, volt meter, indica­tor lamps and multi-function display.
Indicator Lamps
Speedometer
Tachometer
Fuel Gauge
Multi-Function Display
Volt Meter
Speedometer
The speedometer displays vehicle speed in either miles per hour or kilometers per hour.
Tachometer
The tachometer displays engine speed in revolutions per minute (RPM). A red line on the face of the gauge indicates the maximum safe engine speed.
WARNING! Excessive engine speed can cause engin e damage or failure, which could result in serious injury or death. Do not allow engine speed to exceed the red line.
Fuel Gauge
The fuel gauge displays fuel level. The key must be in the ON or PARK position. For the most accurate reading, sit on the motorcycle and bring it to the upright position.
Volt Meter
When the key is in the ON position, the volt meter displays battery voltage. If the engine is not running, approximate battery voltage displays. If the engine is running, approximate charging voltage displays.
26
Instruments, Features and Controls
Left Turn
Low Fuel
Cruise Control
Oil Pressure
High Beam
Check Engine
Right Turn
Neutral
Battery Warning
Anti-Lock
Brake System
(ABS)
Instrument Cluster (CROSS COUNTRY)
Indicator Lamps
Lamp Indicates Condition
Neutral This lamp illuminates when the transmission is in neutral and the ignition
High Beam This lamp illuminates when the headlamp switch is set to high beam.
key is in the ON or PARK position.
Check Engine This lamp illuminates momentarily when the ignition switch is in the ON
Turn Signal One arrow flashes when the corresponding turn signal is activated. Both
Low Oil Pressure
Low Fuel This lamp illuminates when approximately one gallon (3.8 liters) of fuel
Low Battery Warning
Cruise Control Engaged
Anti-Lock Brake System Not Activated (if equipped)
position and the engine is off. This indicates proper function. If this lamp
illuminates while the engine is running, contact an authorized VICTORY dealer promptly for diagnosis. The light will remain on if the tilt sensor
shuts down the engine. See page 36. If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists. Retrieve the error codes for diagnosis. See page 28. This lamp is also known as a malfunction indicator lamp (MIL).
arrows flash when the hazard signal is activated. If a bulb fails, or if there
is a short circuit in the signal system, the lamp flashes at more than twice the normal rate.
This lamp illuminates when the ignition switch is in the ON position and the engine is off, indicating that the indicator circuit is functioning properly. This lamp also illuminates if engine oil pressure drops below safe operating pressure. If this lamp illuminates while the engine is running, turn the engine off as soon as safely possible and check the oil level. If the oil level is correct and the lamp remains on after the engine is restarted, turn the engine off immediately.
remains in the fuel tank. This lamp illuminates when battery voltage is low. Make sure the
charging system is operating properly. See page 90. Before using the cruise control, read the safety and operation
procedures beginning on page 51. The ABS indicator always illuminates when the key is in the ON position
and remains on until the anti-lock system activates, which occurs when vehicle speed exceeds 6 MPH (10 km/h). When the lamp is illuminated, the anti-lock brakes will not activate, but the conventional brake system will continue to operate normally.
27
Instruments, Features and Controls
Gear
Position
Trip Computer
Clock
Temperature
Avg
C
F
8
881
88
:
88
8.88
:
88:8
Speed Range Inst Time
TRIP 1 TRIP 2
km / h miles / gal
“Err”
Suspect Parameter Number (SPN)
Error Code
Number (0-9)
Failure Mode
Indicator (FMI)
Instrument Cluster (CROSS COUNTRY)
Multi-Function Display
Use the mode button to toggle through the modes of the multi-function display . See page 31.
Permanently Displayed Modes
• Clock
•Gear Position
• Ambient Temperature
Trip Computer Modes
•Odometer
• Trip Odometers (Trip 1, Trip 2)
• Average Fuel Economy
• Average Speed
• Fuel Range
• Instantaneous Fuel Economy
• Trip Hours Meter
Tip: Press and hold the mode button to reset the trip odometer, average fuel economy , average speed
or trip hours meter.
Engine Error Codes
The error screen displays only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
If the CHECK ENGINE indicator lamp illumi­nates, retrieve the error codes from the display.
1. If the error codes are not displayed, use the
mode button to toggle until “Err” displays in the clock area.
2. Record the three code numbers displayed
in the gear position, temperature and odometer displays.
3. See an authorized VICTORY dealer for
code details and diagnosis.
28
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