Victaulic TM-PFT510, Vic-Press PFT510 Operating And Maintenance Instructions Manual

HE.13987

WARNING

Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.

• Before operating or servicing the PFT510 Vic-Press Schedule 10S Tool
read all instructions in this manual and all warning labels on the tool.

• Before attempting to install any Vic-Press products, read the I-P500
Field Installation Handbook.

• Wear safety glasses, hardhat, foot protection, and hearing protection.

• Save this operating and maintenance manual.

If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: [e-mail]

WARNING

Vic-Press

™

SCHEDULE 10S

SYSTEM PRODUCTS

PF T510

BATTERY-POWERED VIC-PRESS™ TOOL FOR VIC-PRESS SCHEDULE 10S SYSTEM PRODUCTS

TM-PFT510

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

INDEX

Hazard Identification ....................1

Operator Safety Instructions...............2

Introduction...........................3

Receiving The Tool .....................4

Contents of Tool Case .................4

Contents of Accessory Case.............4

Using the Dolly to Transport the Tool or

Accessory Case ......................5

Battery and Battery Charger Information .....6

Specifications .......................6

Temperature Requirements for Charging

Batteries ...........................7

Temperature Requirements for Operating

the PFT510 Tool .....................7

Approximate Amount of Presses with a

Fully-Charged Battery .................7

Tool Nomenclature......................8

Tool Setup ............................9

Pressing Operation for ½-inch/21.3-mm,

¾-inch/26.9-mm, and 1-inch/33.7-mm

Sizes .............................12

Pressing Operation for 1 ½-inch/48.3-mm

and 2-inch/60.3-mm Sizes ............14

Standard Vic-Press Jaw or

Vic-Press Adapter Jaw Removal.........18

Maintenance .........................18

Battery and Battery Charger

Maintenance .......................20

Troubleshooting .......................21

Indicator Lights/Sounds .................22

EC Declaration of Conformity .............23

HAZARD IDENTIFICATION

Definitions for identifying the various hazard
levels are provided below.

When you see this symbol, be alert
to the possibility of personal injury.
Carefully read and fully u nderstand
the message that follows.

DANGER

• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.

WARNING

• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.

CAUTION

• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.

NOTICE

• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.

TM-PFT510_1

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

OPERATOR SAFETY INSTRUCTIONS

Use of this tool requires dexterity and
mechanical skills, as well as sound safety
habits. Although this tool is manufactured for
safe, dependable operation, it is impossible to
anticipate all combinations of circumstances
that could result in an accident. The following
instructions are recommended for safe operation
of this tool. The operator is cautioned to always
practice “safety first” during each phase of
use, including setup and maintenance. It is the
responsibility of the owner, lessee, or user of this
tool to ensure that all operators read this manual
and fully understand the operation of this tool.

Read this manual before operating or
maintaining this tool. Become familiar with the
tool’s operations, applications, and limitations.
Be particularly aware of its specific hazards.
Store this manual in a clean area where it is
always readily available. Additional copies of this
manual are available upon request.

1. Avoid using the tool in dangerous
environments. Do not expose the tool to

rain, and do not use the tool in damp or
wet locations. Do not use the tool near
flammable liquids and gaseous, explosive
environments. Keep the work area well lit.
Allow sufficient space to operate the tool
properly.

2. Inspect the equipment. Before using
the tool, check all moveable parts for
any obstructions. Check for alignment
of moving parts, breakage, mounting
problems, and other conditions that may
affect tool or Vic-Press jaw operation. Do
not attempt to repair damaged Vic-Press
jaws.

3. Prevent accidental startups. Do not carry
the tool with your finger on the trigger.

4. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
Non-skid footwear and rubber gloves are
recommended when working outdoors.

5. Wear protective items when working with
tools. Always wear safety glasses, hardhat,

foot protection, and hearing protection.

6. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.
Avoid horseplay around the equipment.

7. Keep visitors away from the immediate
work area. All visitors should be kept a safe

distance from the equipment at all times.

8. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit the movement
of the operator. Clean up any oil/spills.

9. Secure the work. Use clamps, vices, or
pipe hangers to secure the work.

10. Keep hands and tools away from the Vic­Press jaws during the pressing operation.

Avoid all pinch points.

11. Do not over-reach. Maintain proper footing
and balance at all times.

12. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond their capabilities. Do not overload
the tool.

13. Always remove the battery before
lubricating tool components. Only

authorized personnel should lubricate tool
components.

14. Maintain tools with care. Keep tools
clean at all times to ensure proper and
safe performance. Follow all maintenance
instructions. Do not lubricate tools with
flammable or volatile liquids, such as
kerosene, diesel fuel, etc.

15. Always operate, inspect, and maintain
the tool in accordance with all regulations
that apply to hand-held, battery-powered
tools.

16. Use only Victaulic or authorized
accessories. Use of any other parts may

result in a voided warranty, improper
operation, and hazardous situations.

17. Do not remove any labels from the tool.
Replace any damaged or worn labels.

TM-PFT510_2

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

18. DO NOT ALTER THE PFT510 VIC-PRESS
SCHEDULE 10S TOOL OR JAWS IN ANY
WAY. Alterations to any tool components
may result in improper product
installation and will void the Victaulic
warranty.

19. Store tools in a dry, secure area when not
in use.

20. Use only rechargeable batteries and
battery chargers supplied or authorized by
Victaulic.

21. Keep the battery away from metal objects
that can make a connection from one
terminal to another. Shorting the battery

terminals may cause burns or a fire.

22. Avoid contact with batteries that may be
leaking. Burns or skin irritation can occur

from contact with leaking batteries.

23. Do not use the tool, batteries, and the
battery charger at ambient temperatures
outside the ranges listed in this manual.

24. Do not dispose of batteries with normal
domestic waste. Batteries must be

disposed of properly, in accordance with
local environmental requirements.

INTRODUCTION

NOTICE

• Drawings and/or pictures in this manual
may be exaggerated for clarity.

• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.

The Victaulic PFT510 Vic-Press Schedule 10S
Tool is designed for joining only Victaulic Vic­Press Schedule 10S System products with
ASTM A-312 Schedules 5S and 10S stainless
steel pipe (Types 304/304L or 316/316L)
in ½-inch/ 21.3-mm, ¾-inch/26.9-mm,
1-inch/33.7-mm, 1½-inch/48.3-mm, and
2-inch/60.3-mm sizes.

The PFT510 must be equipped with the proper
size standard Vic-Press jaw or Vic-Press adapter
jaw/Vic-Press ring that corresponds with the size
of pipe and Vic-Press System Products being
installed.

The PFT510 is a Victaulic tool manufactured by
Klauke* for industrial and trade use only. Refer
to the back cover of this manual for the EC
Declaration of Conformity.

CAUTION

• The PFT510 must be used only with
Victaulic Vic-Press Schedule 10S System
Products and stainless steel pipe, as
outlined in the “Introduction” section.

Failure to follow this instruction could cause
improper product assembly, resulting in
joint leakage, tool damage, and property
damage.

* Klauke is a registered trademark of the Textron Company

TM-PFT510_3

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

RECEIVING THE TOOL

The PFT510 tool, Vic-Press jaws, battery charger, and batteries are shipped in sturdy storage
containers. Upon receipt of the tool, make sure all necessary parts are included. If any parts are
missing, contact Victaulic.

TOOL CASE

Qt y. Description

1

PFT510 Vic-Press Schedule 10S Tool

1 Each

Standard Vic-Press Jaws for ½-inch/21.3-mm, ¾-inch/26.9-mm, and 1-inch/33.7-mm Vic-Press
Schedule 10S System Products*

2 18-volt Rechargeable Battery

1 Battery Charger with Instruction Sheet

2 PFT510 Operating and Maintenance Instructions Manual (TM-PFT510)

1 Paint Stick

1 Wire Brush

1 Pipe Marking Gauges for ½-inch/21.3-mm, ¾-inch/26.9-mm, and 1-inch/33.7-mm Pipe

* These Vic-Press Jaws may be shipped in the Accessory Case, depending on the part code that is ordered.

ACCESSORY CASE

Qt y. Description

1 Each Vic-Press Ring for 1½-inch/48.3-mm and 2-inch/60.3-mm Vic-Press Schedule 10S System Products

1 Vic-Press Adapter Jaw

1 Victaulic Vic-Press Schedule 10S System Products Field Installation Handbook (I-P500)

1 Pipe Marking Gauge Instructions (I-P500.Gauge)

1 Pipe Marking Gauges for 1½-inch/48.3-mm and 2-inch/60.3-mm Pipe

1 Paint Stick

1 Wire Brush

CONTENTS OF TOOL CASE CONTENTS OF ACCESSORY CASE

TM-PFT510_4

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

USING THE DOLLY TO
TRANSPORT THE TOOL OR
ACCESSORY CASE

Due to the weight of the tool and accessory
cases, a dolly is provided for ease of
transportation.

To install the dolly onto the back of the tool or
accessory case:

1. Engage the upper bracket of the dolly with the
upper bar on the back of the tool or accessory
case, as shown above.

2. Push in the button located at the lower
bracket of the dolly (between the wheels).
Engage this lower bracket with the lower bar on
the back of the tool or accessory case. Release
the button and make sure the dolly is secured to
the case.

3. Raise the handle to allow for ease of rolling
the case.

NOTICE

• To prevent the tool or accessory case
from teetering on the dolly and becoming
damaged, remove the dolly before
opening the case. The case should lie flat
on the ground to prevent damage to any
of the components.

• Remove the dolly by pushing in the
button located at the lower bracket of the
dolly. Disengage the lower bracket from
the lower bar, and lift the dolly up and
away from the back of the case.

TM-PFT510_5

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

BATTERY AND BATTERY
CHARGER INFORMATION

DANGER

• Make sure the voltage
on the battery charger’s
label matches the
voltage of the electrical
source.

Failure to follow this instruction could result
in death or serious personal injury.

SPECIFICATIONS

Battery Charger Input (AC 120 volts, 50-60 Hz)
Contact Victaulic for alternate voltages

Battery Charger Output (DC 7.2 volts – 18 volts)

18-volt Battery Weight (1.4 pounds/0.65 kg)

The battery must be charged completely before
attempting to press any Vic-Press System
Products. Only the battery charger, supplied
with the tool, should be used. Refer to the
“Temperature Requirements for Charging
Batteries” section.

1. Plug the battery charger into a proper AC
power source.

1a. Insert the battery into the battery charger, as
shown above.

1b. When a battery is inserted into the battery
charger, the red indicator light will illuminate.
After approximately 25 minutes, the indicator
light will change from red to green, which
is a notification that the battery is charged
completely. Always refer to the instruction sheet
supplied with the battery charger for complete
information.

2. Press the button on the battery to remove it
from the battery charger, as shown above.

3. After charging a battery, always unplug the
battery charger from the AC power source.

If the battery is not charged sufficiently at the
beginning of a pressing operation, the piston will
advance briefly and then retract. The battery
must be charged or replaced with a fully­charged battery before attempting to perform
the next press.

If the battery runs low during the pressing
operation, the tool will stop before completing
the press. NOTE: THIS PRESSED JOINT IS
NOT ACCEPTABLE. The fitting must be pressed
again with a tool that has a fully-charged battery.
After replacing the tool’s battery, the pressing
operation can be completed.

TM-PFT510_6

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D

TEMPERATURE REQUIREMENTS FOR
CHARGING BATTERIES

Do not charge batteries at ambient temperatures
less than 50° F/10° C or greater than 104° F/
40° C.

TEMPERATURE REQUIREMENTS FOR
OPERATING THE PFT510 TOOL

Do not operate the PFT510 at ambient
temperatures less than 14° F/-10° C or greater
than 122 ° F/ 50° C.

APPROXIMATE AMOUNT OF PRESSES WITH
A FULLY-CHARGED BATTERY

The following table lists the approximate amount
of presses, according to pipe size, that can be
expected from a fully-charged battery. NOTE:
The amount of presses may vary with pipe
properties, age of the batteries, etc.

Nominal

Diameter

inches

Actual Pipe

Outside

Diameter

inches/mm

Approximate

Amount of Presses

from a Fully-

Charged Battery

½

0.840
136

21.3

¾

1.050
110

26.9

1

1.315
87

33.7

1 ½

1.900
47

48.3

2

2.375
35

60.3

TM-PFT510_7

TM-PFT510OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

www.victaulic.com

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.

REV_D