Victaulic VE272SFS Operating And Maintenance Instruction Manual

Operating and Maintenance

Instructions Manual

VE272SFS

Pipe/Tubing Roll Grooving Tool

Failure to follow instructions and warnings could result in serious personal injury, property damage, and/or product damage.

• Before operating or servicing the VE272SFS Roll Grooving Tool, read all instruc-

• Wear safety glasses, hardhat, foot protection, and hearing protection.

• Save this operating and maintenance manual.

If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, e-mail: pickvic@victaulic.com.

WARNING

tions in this manual and all warning labels on the tool.

INDEX

Hazard Identification . . . . . . . . . . . . . . . . . 2

Operator Safety Instructions . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . 4

Receiving the Tool VE272SFS Container Contents

Power Requirements. . . . . . . . . . . . . . . . . 5

Power Drive Extension Cord Requirements

Tool Nomenclature . . . . . . . . . . . . . . . . . . 6

Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pre-Operation Checks

and Adjustments . . . . . . . . . . . . . . . . . . . 11

Grooving Rolls Pipe/Tubing Preparation

Groovable Pipe/Tubing Lengths . . . . . . 11

Short Pipe/Tubing Lengths Long Pipe/Tubing Lengths

Roll Guard Adjustment . . . . . . . . . . . . . . 14

Pipe Stablizer Adjustment16

Groove Diameter Stop Adjustment . . . . 18

Grooving Operation . . . . . . . . . . . . . . . . 20

Roll Changing . . . . . . . . . . . . . . . . . . . . . 23

Lower Roll Removal

for 2-inch and Larger Sizes . . . . . . . . . . 24

Upper Roll Removal . . . . . . . . . . . . . . . . 25

Arbor Removal. . . . . . . . . . . . . . . . . . . . . 26

Lower Roll/Adapter Assembly Installation for 3/4-inch and

1 – 11/2-inch Sizes . . . . . . . . . . . . . . . . . . 27

Upper Roll Installation . . . . . . . . . . . . . . 28

Lower Roll/Adapter Assembly Removal

for 3/4-inch and 1 – 11/2-inch Sizes . . . . . 29

Arbor Installation. . . . . . . . . . . . . . . . . . . 29

Lower Roll Installation

for 2-inch and Larger Sizes . . . . . . . . . . 30

Maintenance. . . . . . . . . . . . . . . . . . . . . . . 32

Lubrication Checking and Filling

Hydraulic Systems

Air Bleeding

. . . . . . . . . . . . . . . . . . . . . . . 32

. . . . . . . . . . . . . . . . . . 4

. . . . . . . . 5

. . . . . . . . . . . . . . . . . . . . . . . 5

. . . . . . . . . 5

. . . . . . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . 11

. . . . . . . . . . 12

. . . . . . . . . . 13

. . . . . . . . . . . . . . . 33

. . . . . . . . . . . . . . . . . . . . . . 34

Parts Ordering Information . . . . . . . . . . . 35

Accessories 35

VAPS 112 Victaulic Adjustable

Pipe Stand

VAPS 224 Victaulic Adjustable

Pipe Stand VPD752 Power Drive Stabilizer Assembly Optional Rolls

Troubleshooting . . . . . . . . . . . . . . . . . . . . 37

Tool Rating and Roll Selection . . . . . . . . 39

Standard and “ES” Rolls for

Steel and Stainless Steel Pipe –

Color-Coded Black Rolls for Aluminum and PVC Plastic

Pipe – Color-Coded Yellow Zinc RX Rolls for Schedule 5S and 10S

Stainless Steel Pipe –

Color-Coded Silver Rolls for CTS US Standard -

ASTM Drawn Copper Tubing –

Color-Coded Copper Rolls for European Standard –

EN 1057 Drawn Copper Tubing –

Color-Coded Copper Rolls for Australian Standard –

AS 1432 Drawn Copper Tubing –

Color Coded Copper

Explanation of Critical Roll

Groove Dimensions . . . . . . . . . . . . . . . . . 44

Roll Groove Specifications . . . . . . . . . . . 45

Steel, Stainless Steel, Aluminum,

and PVC Pipe Steel Pipe and All Materials

Grooved with “ES” Rolls Copper Tubing to CTS US Standard –

ASTM B-88 and ASTM B-306 Copper Tubing to European

Standard – EN 1057 Copper Tubing to Australian

Standard – AS 1432

Facilities Locations . . . . . . . . . . . . . . . . B/C

. . . . . . . . . . . . . . . . . . . . . . 35

. . . . . . . . . . . . . . . 35

. . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . 39

. . . . . 40

. . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . 42

. . . . . . . . . . . . . . 43

. . . . . . . . . . . . . . . . . . . . 45

. . . . . . . . . . . . 47

. . . . . . . 48

. . . . . . . . . . . . . . . 49

VE272SFS Roll Grooving Tool 1

HAZARD IDENTIFICATION

Definitions for identifying the various hazard levels are provided below.

This safety alert symbol indicates important safety messages. When

you see this symbol, be alert to the possibility of personal injury. Carefully read and fully understand the message that follows.

DANGER

• The use of the word “DANGER” identiﬁes an immediate hazard with a likelihood of death or serious personal injury if instructions, including recommended precautions, are not followed.

WARNING

• The use of the word “WARNING” identiﬁes the presence of hazards or unsafe practices that could result in death or serious personal injury if instructions, including recommended precautions, are not followed.

CAUTION

• The use of the word “CAUTION” identiﬁes possible hazards or unsafe practices that could result in personal injury and product or property damage if instructions, including recommended precautions, are not followed.

NOTICE

• The use of the word “NOTICE” identiﬁes special

instructions that are important but not related to hazards.

2 VE272SFS Roll Grooving Tool

OPERATOR SAFETY INSTRUCTIONS

The VE272SFS is designed only for roll grooving pipe/tubing. Use of this tool requires dexterity and mechanical skills, as well as sound safety habits. Although this tool is manufactured for safe, dependable operation, it is impossible to anticipate all the combinations of circumstances that could result in an accident. The following instructions are recommended for safe operation of this tool. The operator is cautioned to always practice “safety first” during each phase of use, including setup and maintenance. It is the responsibility of the owner, lessee, or user of this tool to ensure that all operators read this manual and fully understand the operation of this tool.

Read this manual before operating or servicing this tool. Become familiar with the tool’s operations, applications, and limitations. Be particularly aware of its specific hazards. Store this manual in a clean area where it is always readily available. Additional copies of this manual are available upon request through the Victaulic Tool Company.

This tool is designed ONLY for roll grooving pipe/tubing sizes, materials, and wall thicknesses listed in the "Tool Rating and Roll Selection" section, starting on page 39.

Avoid using the tool in dangerous environments.

and do not use the tool in damp or wet locations. Do not use the tool on sloped or uneven surfaces. Keep the work area well lit. Allow sufficient space to operate the tool properly.

Ground the power drive to protect the operator from electric shock.

power drive is connected to an internally grounded electrical source.

Prevent back injury.

two people are needed to safely handle the tool head assembly. Use a hoist to lift the tool head assembly into position.

Inspect the equipment.

the tool, check all moveable parts for any obstructions. Make sure guards and tool components are installed and adjusted properly.

Do not expose the tool to rain,

Make sure the

During tool setup,

Before using

Prevent accidental startups.

switch on the power drive to the “OFF” position before plugging the unit into the electrical source.

Wear proper apparel.

clothing, jewelry, or anything that can become entangled in moving parts.

Wear protective items when working

with tools.

hardhat, foot protection, and hearing protection.

are drowsy from medication or fatigue. Avoid horseplay around the equipment.

10.

ate work area.

safe distance from the equipment at all times.

11.

area around the tool clear of any obstructions that could limit the movement of the operator. Clean up any oil or other spills.

12.

sories.

fer to the "Tool Setup" section on page 7.

13.

tubing lengths with a pipe stand that is secured to the floor or the ground.

14.

switch.

with a safety foot switch that is located for easy operator access. Never reach across moving parts. If the power drive does not contain a safety foot switch, contact the power drive manufacturer.

15.

grooving rolls and stabilizer wheel during the grooving operation.

crush or cut fingers and hands.

16.

end during tool operation.

Always wear safety glasses,

Stay alert.

Keep visitors away from the immedi-

Keep work areas clean.

Secure the work, machine, and acces-

Make sure the machine is stable. Re-

Support the work.

Operate the tool only with a safety foot

The power drive must be operated

Keep hands and tools away from

Do not reach inside the pipe/tubing

Do not operate the tool if you

All visitors should be kept a

Do not wear loose

Support long pipe/

Grooving rolls can

Place the

Keep the work

VE272SFS Roll Grooving Tool 3

17.

Do not over-reach.

footing and balance at all times. Make sure the safety foot switch is easily accessible for the operator.

18.

Do not force the tool.

tool or accessories to perform any functions beyond their capabilities. Do not overload the tool.

19.

Do not operate the tool at speeds exceeding those specified in this manual.

Maintain proper

Do not force the

INTRODUCTION

NOTICE

• Drawings and/or pictures in this manual may be exaggerated for clarity.

• The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic Company.

20.

Do not abuse the foot switch cord.

Never yank the cord out of the receptacle. Keep the cord away from heat, oil, and sharp objects.

21.

Unplug the power drive from the elec-

trical source before servicing the tool.

authorized personnel should attempt to perform maintenance on the tool. Always disconnect the power drive from the electrical source before servicing or adjusting the tool.

22.

Maintain tools with care.

clean at all times to ensure proper and safe performance. Follow the instructions for lubricating tool components.

23.

When tools are not is use, store them

in a dry, secure place.

24.

Use only Victaulic replacement parts

and accessories.

result in a voided warranty, improper operation, and hazardous situations. Refer to the “Parts Ordering Information” and “Accessories” sections on page 35.

25.

Do not remove any labels from the

tool.

Replace any damaged or worn labels.

Use of any other parts may

Keep tools

Only

The Victaulic VE272SFS tool is a semi-automated, hydraulic feed tool for roll grooving pipe/tubing to receive Victaulic grooved pipe/ tubing products. The standard VE272SFS tool is supplied with grooving rolls for 2 – 12-inch steel pipe. Rolls are marked with the size and part number, and they are color coded to identify the pipe/tubing material. For roll grooving to other specifications and materials, refer to the Tool Rating and Roll Selection on page 39. Grooving rolls for other specifications, sizes, and materials must be purchased separately.

CAUTION

• This tool must be used ONLY for roll grooving pipe/ tubing designated in the “Tool Rating and Roll Selection” section of this manual.

Failure to follow this instruction could overload the tool, resulting in reduced tool life and/or damage to the tool.

RECEIVING THE TOOL

VE272SFS tools are packed individually in sturdy containers, which are designed for use in re-shipping tools back to Victaulic upon completion of the rental contract, when applicable.

4 VE272SFS Roll Grooving Tool

Upon receipt of the tool, make sure all necessary parts are included. If any parts are missing, notify the Victaulic Tool Company.

VE272SFS CONTAINER CONTENTS

Qty. Description

1 Tool Head with Mounting Table 1 Upper Leg 2 Adjustable Legs 1 Hand Pump/Pump Support

Upper Rolls for 2 – 6-inch Steel Pipe and

8 – 12-inch Steel Pipe “Keyless” Lower Rolls for 2 – 3-inch, 4 –

6-inch, and 8 – 12-inch Steel Pipe ‡ 1 Guard Setting Pad 1 Lower Roll Removal Wedge 1 Can of Dry Graphite Spray 1 Pipe Tape

VE272SFS Operating and Maintenance 2

Instructions Manual 1 RP-272SFS Repair Parts List

NOTE:

bly, may be shipped separately. ‡ The 8 – 12-inch roll set is mounted on the tool head assembly at the factory.

Optional items, such as the stabilizer assem-

POWER REQUIREMENTS

POWER DRIVE

VE272SFS tools are designed for operation with a power drive. Tools mount directly onto a Victaulic VPD752 Power Drive or a Ridgid® 300 Power Drive with a 38-rpm maximum chuck speed.

Power must be supplied to the power drive through a safety foot switch to ensure safe operation. Make sure the power drive is properly grounded in accordance with Article 250 of the National Electrical Code.

If an extension cord is required, refer to the “Extension Cord Requirements” section on this page for cord sizes. In addition, refer to the power drive manufacturer’s instructions prior to use.

EXTENSION CORD REQUIREMENTS

When pre-wired outlets are not available and an extension cord must be used, it is important to use the proper cord size (i.e. Conductor Size American Wire Gauge). Cord size selection is based upon tool rating (amps) and cord length (feet). Use of a cord size (gauge) thinner than required will cause significant voltage drop at the power drive while the tool is operating. Voltage drops may cause damage to the power drive and can result in improper tool operation. ceptable to use a cord size (gauge) that is heavier than required.

The required cord sizes (gauges) for cord lengths up to and including 100 feet (31 m) are listed in the table below. Use of extension cords longer than 100 feet (31 m) must be avoided.

NOTE:

It is ac-

DANGER

• To reduce the risk of electric shock, check the electrical source for proper grounding.

• Before performing any maintenance on the tool, turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Failure to follow these instructions could result in death or serious personal injury.

VE272SFS Roll Grooving Tool 5

Cord Lengths

Power Drive Rating

Volts (Amps)

115

(15)

Ridgid is a registered trademark of the Ridge Tool

Company.

25 feet

(8 m)

12 gauge 12 gauge 10 gauge

50 feet (15 m)

100 feet

(31 m)

TOOL NOMENCLATURE

NOTICE

• Drawings and/or pictures in this manual may be exaggerated for clarity.

• The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or patented features that are the exclusive property of Victaulic Company.

Hydraulic

➀

Connectors

Upper Leg

Pipe Size Indicator

Depth Adjuster

Depth Adjuster Lock

Upper Roll Assembly

Upper Roll Bolt

Roll Guards

Power Drive

Lifting Handles

Power Drive Support Arms

Pipe Stabilizer Assembly

(optional)

Pipe Stabilizer Handwheel

Stabilizer Roller

Power Drive Stand

Pump

Pump Handle

Pump Support

Guard Setting Pad

Power Drive Safety Foot Switch

➂

Hydraulic Cylinder

➁

Pump Val ve

Lower Roll

➂

ALWAYS KEEP THIS PAD WITH THE TOOL. USE IT TO SET THE GUARDS IN ACCORDANCE WITH THE TOOL OPERATION AND MAINTENANCE MANUAL.

R068272LAB

➁

Failure to follow instructions and warnings can result in serious injury, property damage, or faulty installation.

• Before installing, operating, or servicing this tool, read and understand the Operating Instructions and all warning labels on this tool.

• Always wear safety glasses and foot protection.

If you have any questions about the safe operation of this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, 610-559-3300.

0567 Rev.A R031272LAB 3/99

6 VE272SFS Roll Grooving Tool

Adjustable Legs

➀

Grooving rolls can crush or cut fingers and hands.

• Always turn off power before adjusting guard.

• Be sure guard is properly adjusted before grooving pipe.

• Keep hands away from grooving rolls and stabilizer wheel.

• Never reach inside pipe end or across the tool or pipe during operation.

• Always groove pipe in a clockwise direction only.

• Never groove pipe shorter than what is recommended.

• Never wear loose clothing, loose gloves, or jewelry while operating tool.

0585 R033272LAB 9/94

TOOL SETUP

WARNING

2a. The required power supply (Refer to the

power drive manufacturer’s instructions)

2b. Adequate space to handle pipe/tubing lengths

• DO NOT plug the power drive into the electrical source until instructed otherwise.

Accidental startup of the tool could result in serious personal injury.

WARNING

• During tool setup, two people are required to safely handle the tool head assembly.

• Use a hoist to lift the tool head assembly into position.

Failure to follow these instructions could result in serious personal injury.

The standard VE272SFS tool is intended for field or shop setup. Before grooving, the tool head assembly and legs must be mounted onto a Victaulic VPD752 Power Drive or a Ridgid 300 Power Drive with a 38-rpm maximum chuck speed.

1. Remove all components from the packaging, and make sure all necessary items are included. Refer to the "Receiving the Tool" section on page 4.

2. Select a location for the power drive, tool, and pipe stand by taking into consideration the following factors (refer to the drawing below for overall dimensions):

2c. A firm and level surface for the power drive, tool, and pipe stand

2d. Adequate clearance around the tool for adjustment and maintenance

3. Remove threading dies, cutoff attachments, etc. from the power drive. Extend the

two tubular support arms approximately 7

/2 inches (190 mm) beyond the chuck of the power drive. Secure the support arms in this position. Refer to the power drive manufacturer’s instructions.

4. Open the chuck of the power drive fully. Refer to the power drive manufacturer’s instructions.

WARNING

• Support of the tool head assembly must be maintained until the support legs are installed and secured.

Failure to support the tool head assembly may cause the tool to tip over, resulting in serious personal injury and tool damage.

E* G**

Dimensions – inches (millimeters)

ABCDEFG

28.00 15.00 37.00 56.25 34.25 27.50 61.00

(711) (381) (940) (1429) (870) (699) (1549)

NOTES:

*Mounting hole dimensions are approximate due to variables when fastening legs. **Dimension is approximate due to variables when inserting into power drive.

VE272SFS Roll Grooving Tool 7

5. Slide the tool head assembly completely onto the arms of the power drive.

6. Allow approximately

/2-inch (13-mm) clearance from the hex bolts on the back of the tool to the power drive chuck.

7. Align the flat portions of the drive shaft with the chuck jaws by turning the lower roll.

8. Tighten the chuck. Make sure the jaws engage with the flats of the drive shaft.

9. Insert the two adjustable legs completely into the sockets of the upper leg. Hand-tighten the hex bolts.

11. Tighten the hex head bolt with a wrench.

12. Loosen the hex bolts to release the two

lower legs, allowing them to slide down to the floor. Turn the leg pads at the bottom until they are resting flat of the floor.

10. Insert the top of the leg assembly completely into the socket under the tool head assembly. Rotate the assembly until it seats completely in the socket. The hex head bolts on the legs should be facing toward the back of the machine (toward the power drive).

8 VE272SFS Roll Grooving Tool

13. Level the tool from front to back. NOTE: The top of the hydraulic cylinder is a good location to measure “level,” as shown above.

14. Using a wrench, tighten the two hex head bolts on the two legs to maintain the level position.

DANGER

• To reduce the risk of electric shock, check the electrical source for proper grounding and follow all instructions.

• Before performing any maintenance on the tool, turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Failure to follow these instructions could result in death or serious personal injury.

18. Make sure the switch on the power drive is in the “OFF” position. Plug the power drive into an internally grounded electrical outlet. The outlet must meet the requirements for the power drive (refer to the power drive manufacturer’s instructions). If an extension cord is used, refer to the "Extension Cord Requirements" section on page 5 for requirements.

15. Attach the hand pump/pump support to the left side of the tool with the two hex bolts (supplied). Tighten the two hex bolts with a wrench.

16. Connect the hydraulic line from the hand pump to the power cylinder with the connectors provided.

17. Hang the guard setting pad on the hook provided under the base of the hand pump.

WARNING

• The power drive MUST be operated with a safety foot switch. If the power drive does not contain a safety foot switch, contact the power drive manufacturer.

Operating the tool without a safety foot switch could result in serious personal injury.

19. Turn the power drive switch to the position that will produce CLOCKWISE rotation of the chuck when viewed from the front of the tool. On the Victaulic VPD752 or Ridgid 300 Power Drive, placing the switch in the RE- VERSE position will produce clockwise rotation of the chuck, lower roll, and pipe/tubing.

VE272SFS Roll Grooving Tool 9

20. Depress the safety foot switch, check the rotation of the chuck and lower roll, and make sure the tool is stable. If rotation is counterclockwise, place the switch on the power drive to the opposite position. If the tool wobbles, make sure the tool is mounted squarely in the chuck and that the tool is level on the floor. If the wobble persists, the power drive support arms are bent or the power drive is damaged. Have the power drive repaired if the wobble persists.

21. Turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

VE272SFS TOOL SETUP IS NOW COMPLETE.

22. If the optional stabilizer assembly was ordered separately, attach it to the right side of the tool with the four hex bolts and four lock washers provided.

22a. Use the hex bolts provided for installing the screws.

10 VE272SFS Roll Grooving Tool

PRE-OPERATION CHECKS AND ADJUSTMENTS

Every Victaulic roll grooving tool is checked, adjusted, and tested at the factory prior to shipment. However, before attempting to operate the tool, the following checks and adjustments should be made to ensure proper tool operation.

2. Raised internal and external weld beads and seams must be ground flush with the pipe/tubing surface 2 inches (50 mm) back from the pipe/tubing ends.

3. All coarse scale, dirt, and other foreign material must be removed from the interior and exterior surfaces of the pipe/tubing ends.

CAUTION

WARNING

• Before making any tool adjustments, always turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Accidental startup of the tool could result in serious personal injury.

GROOVING ROLLS

Make sure the proper roll set is installed on the tool for the pipe/tubing size and material that will be grooved. Roll sets are marked with the pipe/tubing size, part number, and they are color coded for the pipe/tubing material. Refer to the "Tool Rating and Roll Selection" section, starting on page 39. If the proper rolls are not installed on the tool, refer to the "Roll Changing" section on page 23.

CAUTION

• For maximum grooving roll life, remove foreign material and loose rust from the interior and exterior surfaces of the pipe/tubing ends. Rust is an abrasive material that will wear the surface of grooving rolls.

Foreign material may interfere with or damage grooving rolls, resulting in distorted grooves and grooves that are out of Victaulic speciﬁcations.

GROOVABLE PIPE/TUBING LENGTHS

The VE272SFS is capable of grooving short pipe/tubing lengths without the use of a pipe stand. Refer to the “Short Pipe/Tubing Lengths” section on the following page.

Pipe/tubing lengths longer than those listed in Table 1 on the following page (and up to 20 feet/6 meters) must be supported with a pipe stand.

• Make sure roll-retaining bolts and nuts are tight. Loose retaining bolts and nuts could cause damage to

the tool and rolls.

Pipe/tubing lengths from 20 feet (6 meters) up to double-random lengths (approximately 40 feet/12 meters) must be supported with two pipe stands.

PIPE/TUBING PREPARATION

For proper tool operation and production of grooves that are within Victaulic specifications, the following guidelines must be followed.

1. Victaulic recommends square-cut pipe for use with grooved-end pipe/tubing products. Square-cut pipe/tubing MUST be used with FlushSeal eled-end pipe/tubing may be used, provided that the wall thickness is standard wall (ANSI B36.10) or less and that the bevel meets ANSI B16.25 (37 Roll grooving beveled-end pipe/tubing may result in unacceptable pipe/tubing flare.

VE272SFS Roll Grooving Tool 11

and EndSeal® gaskets. Bev-

/2º) or ASTM A-53 (30°). NOTE:

SHORT PIPE/TUBING LENGTHS

WARNING

Grooving rolls can crush or cut ﬁngers and hands.

• Never groove pipe/tubing that is shorter than the recommended lengths listed in this manual.

Table 1 shows the minimum and maximum pipe/tubing lengths that can be grooved without the use of a pipe stand. Refer to the "Grooving Operation" section, starting on page 20, for instructions on how to groove short pipe/tubing lengths. For pipe/tubing longer than what is shown in Table 1, refer to the "Long Pipe/Tubing Lengths" section on page 13.

NOTICE

• Grooved pipe nipples, shorter than those listed in Table 1, are available from Victaulic.

Table 1

TABLE 1 – GROOVABLE PIPE/TUBING LENGTHS

CTS US

Steel, Stainless Steel,

Aluminum, and PVC

Pipe Size

Standard

Copper

Tubing Size

Length – inches

(mm)

Actual

Nominal Pipe Size inches or

11/

21/

31/

41/

152,4 mm

203,2 mm

Outside

Diameter

inches

(mm)

1.050

26,9 205 915

1.315

33,7 205 915

1.660

42,4 205 915

1.900

48,3 205 915

2.375

60,3 205 915

2.875

73,0 205 915

3.500

88,9 205 915

4.000

101,6 205 915

4.500

114,3 205 915

5.000

127,0 205 815

5.563

141,3 205 815

6.000

152,4 255 765

6.625

168,3 255 715

8.000

203,2 255 610

8.625

219,1 255 610

10.750

273,0 255 510

12.750

323,9 305 460

Nominal

Size

inches Minimum Maximum

–

836

832

10 30

10 28

10 24

10 20

12 18

12 VE272SFS Roll Grooving Tool

Nominal Size

millimeters Length - millimeters

European

Standard

Copper

Tubing Size

54 DN50 205 915

64 66,7 205 915 76,1 88,9 205 915

108 DN100 205 915 133 DN125 205 815 159 DN150 255 715

Australian

Standard

Copper

Tubing Size Minimum Maximum

DN65

DN80

205 915

If pipe/tubing is required that is shorter than the minimum length listed in Table 1, shorten the next-to-last piece so that the last piece is as long (or longer) than the minimum length specified. Refer to the example below.

EXAMPLE: A 20-foot, 4-inch (6,2-m) length of 10-inch diameter steel pipe is required to finish a section, and only 20-foot (6,1-m) lengths are available. Instead of roll grooving a 20foot (6,1-m) length of steel pipe and a 4-inch (0,1-m) length of steel pipe, follow these steps:

1. Refer to Table 1 on this and the previous page, and note that for 10-inch diameter steel pipe, the minimum length that should be roll grooved is 10 inches (255 mm).

3. Installation of couplings on pipe/tubing that exceeds the maximum allowable flare may prevent pad-to-pad closure of the housings and/or may cause damage to the coupling gasket. Refer to the applicable “Roll Groove Specifications” table for details.

4. If the tool is properly set up in a level position, but the back end of the pipe/tubing is higher than the end being grooved, the pipe/tubing may not track. As a result, excessive flare may occur on the pipe/tubing end. Refer to the "Tool Setup" section, starting on page 7, and Figures 1 and 2 below for tool setup and pipe positioning requirements.

NOTICE

• Figure 1 shows the Victaulic Adjustable Pipe Stand (VAPS 112). The VAPS 112 is suitable for inch sizes. The Victaulic Model VAPS 224 is suitable for 2 – 24-inch sizes. Refer to the "Accessories" section on page 35.

• For additional information about pipe stands, refer to the instructions included with the pipe stand.

5. Place the pipe stand at a distance slightly beyond half the pipe/tubing length from the tool. Refer to Figure 1 below.

Pipe angle

exaggerated for clarity

Centerline

Too l

(Level)

- 12-

¹⁄₂ to 1° (2-4 inches/ 51-102 mm)

2. Roll groove a 19-foot, 6-inch (5,9-m) length of pipe and a 10-inch (255-mm) length of pipe. Refer to the "Long Pipe/Tubing

Pipe

Centerline

Lengths" section on page 13.

10' +1' -0

LONG PIPE/TUBING LENGTHS

When roll grooving pipe/tubing that exceeds

Figure 1 - Support of Pipe

20-foot (6-meter) Length of Pipe

the maximum length shown in Table 1, a roller-type pipe stand must be used. The rollertype pipe stand must be capable of handling the weight of the pipe/tubing, while allowing the pipe/tubing to rotate freely.

1. Make sure the tool is level. Refer to the "Tool Setup" section on page 7 for leveling

6. Position the pipe stand approximately

/2º to the left for the tracking angle. Refer to

Figure 2 below.

Tool Centerline

Pipe angle

exaggerated for clarity

0 to ¹⁄₂° Max.

(0-2 inches/

0-51 mm)

requirements.

2. When pipe/tubing flare is excessive,

Pipe Centerline

right-to-left tracking must be kept to a minimum. It may be necessary to use less than

/2º for the tracking angle.

20-foot (6-meter) Length of Pipe

Figure 2 - Tracking Angle

VE272SFS Roll Grooving Tool 13

ROLL GUARD ADJUSTMENT

WARNING

• Before making any tool adjustments, always turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Accidental startup of the tool could result in serious personal injury.

VE272SFS guards must be adjusted every time rolls are changed or when the pipe/tubing size or wall thickness is different from pipe/tubing that was grooved previously.

1. Make sure the proper roll set is installed on the tool for the pipe/tubing size and material that will be grooved. Roll sets are marked with the pipe/tubing size/part number, and they are color-coded for the pipe material. Refer to the "Tool Rating and Roll Selection" section, starting on page 39. If the proper rolls are not installed on the tool, refer to the "Roll Changing" section on page 23.

be grooved. To set the groove diameter stop, back off the depth adjuster lock, align the depth adjuster with the proper diameter and thickness, and lock the setting in position with the depth adjuster lock.

4. If the tool is equipped with a stabilizer, retract the stabilizer, if necessary, to insert the pipe. To retract the stabilizer, loosen the stablizer locking handle, and retract the stabilizer roller with the hand wheel to provide clearance for the pipe when it is inserted onto the lower roll.

WARNING

2. Loosen the wing nuts, and move the roll

guards to the full-up position. Tighten the wing nuts.

3. Set the groove diameter stop to the pipe/ tubing size and schedule/thickness that will

Grooving rolls can crush or cut ﬁngers and hands.

• Loading and unloading pipe/tubing will place your hands close to the rollers. Make sure your hands are away from the rollers when the machine is running.

• Never groove pipe/tubing that is shorter than the recommended lengths listed in this manual.

5. Insert a length of pipe/tubing of the correct size and schedule/ thickness over the lower roll with the pipe/tubing end against the lower roll backstop flange. Refer to the "Pipe/ Tubing Preparation" section on page 11.

14 VE272SFS Roll Grooving Tool

6. Close the hand pump valve by turning the knob clockwise.

7. Using the hand pump, bring the upper roll down into firm contact with the pipe/tubing.

9. Loosen the wing nuts, and adjust each guard to conform to and lightly pinch the guard-setting pad against the pipe/tubing. Tighten the wing nuts to secure the guards into position.

10. Remove the guard-setting pad. Store the pad back on the hook provided under the pump support.

8. Remove the guard-setting pad from its storage hook beneath the pump support. Hold the guard-setting pad firmly against the pipe/tubing, and push it under the roll guards until it is flush against the red plate.

VE272SFS Roll Grooving Tool 15

PIPE STABLIZER ADJUSTMENT

(Applies only to tools equipped with the optional pipe stabilizer)

The optional pipe stabilizer for the VE272SFS is designed to prevent pipe sway for 8 – 12-inch NPS sizes in short and long lengths. When the stabilizer is adjusted for a selected pipe size and wall thickness, it does not require further adjustment unless pipe of a different size and wall thickness will be grooved. Pipe of the same size and thickness may be moved in and out of the tool without retracting the stabilizer.

WARNING

• Before making any tool adjustments, always turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Accidental startup of the tool could result in serious personal injury.

3. Insert a length of pipe that is the correct size and schedule over the lower roll. Make sure the pipe end contacts the lower-roll backstop flange.

1. Make sure the proper roll set is installed on the tool for the pipe size and material to be grooved. Rolls are marked with the pipe size, part number, and they are color-coded according to the pipe material. Refer to the "Tool Rating and Roll Selection" section, starting on page 39.

2. Loosen the stabilizer locking handle. Using the hand wheel, retract the stabilizer roller to clear the pipe when it is inserted onto the lower roll.

4. Close the hand pump valve by turning the knob clockwise.

5. Using the hand pump, bring the upper roll down into firm contact with the pipe.

6. Make sure the guards are adjusted properly. Refer to the "Roll Guard Adjustment" section on page 14.

16 VE272SFS Roll Grooving Tool

CAUTION

• DO NOT adjust the stabilizer to push the pipe to the left and off center from the rolls. Increased pipe-end ﬂare and shortened roll life will result if the pipe is pushed to the left and off center.

• Assembly of couplings on pipe that exceeds the maximum allowable ﬂare dimension may prevent proper pad-to-pad assembly of coupling housings and may cause gasket distortion/damage.

Failure to prepare pipe in accordance with all instructions may cause joint failure, resulting in personal injury and/or property damage.

Figure 3 - “CORRECT”

7. Using the hand wheel, advance the stabilizer roller inward until the roller lightly contacts the pipe. Tighten the stablizer locking handle. Refer to Figures 3 and 4 on this page for proper positioning.

8. Complete all adjustments and groove the pipe. Refer to the "Grooving Operation" section, starting on page 20. Observe the stabilizer roller while grooving. It should remain in contact with the pipe, and the pipe should rotate smoothly without swaying from side to side. If the pipe is not rotating smoothly or is swaying from side to side, adjust the stabilizer roller further inward. Continue the grooving operation and make further adjustments, as necessary. DO NOT adjust the stabilizer too far inward, since it will skew the pipe to the left and off center, resulting in excessive pipe-end flare.

Figure 4 - “INCORRECT”

VE272SFS Roll Grooving Tool 17

GROOVE DIAMETER STOP ADJUSTMENT

The groove diameter stop must be adjusted for each pipe/tubing size or change in wall thickness. The groove diameter, which is identified as the “C” dimension,” is listed under the "Roll Groove Specifications" section, starting on page 45. In addition, a label is affixed to the tool, which lists the “C” dimensions.

NOTICE

• To perform the following adjustments, use several

short, scrap sections of pipe/tubing that are the proper material, diameter, and thickness to be grooved. Make sure the scrap sections meet the length requirements listed in Table 1 on page 12.

To achieve the proper diameter:

a. Determine the diameter and thickness of the pipe/tubing to be grooved.

b. Locate the proper pipe diameter and thickness on the pipe/tubing-size indicator label of the depth stop. The depth stop can be rotated for easy viewing.

2. Insert a length of pipe/tubing over the lower roll with the pipe/tubing end against the lower-roll backstop flange.

WARNING

Grooving rolls can crush or cut ﬁngers and hands.

• Before making any tool adjustments, always turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

• Make sure the guard is adjusted properly before grooving pipe/tubing.

• Loading and unloading pipe/tubing will place your hands close to the rollers. Keep hands away from the grooving rolls and stabilizer wheel during operation.

• Never reach inside pipe/tubing end or across the tool or pipe/tubing during operation.

• Always groove pipe/tubing in a CLOCKWISE direction only.

• Never groove pipe/tubing that is shorter than the recommended lengths listed in this manual.

• Never wear loose clothing, loose gloves, or anything that can become entangled in moving parts

1. Back off the depth adjuster lock. Align the top edge of the depth adjuster with the line down and to the right of the proper size and schedule markings, as shown above. Lock the depth adjuster in position with the depth adjuster lock.

NOTICE

• The markings provide an approximate groove diameter adjustment and are not exact groove diameter settings. Variations in pipe/tubing OD and wall thickness make it impossible to calibrate the groove diameter stop exactly.

18 VE272SFS Roll Grooving Tool

3. Prepare a trial groove. Refer to the "Grooving Operation" section, starting on page 20.

4. After a trial groove is prepared and the pipe/tubing is removed from the tool, carefully check the groove diameter (“C” dimension). Refer to the "Roll Groove Specifications" section, starting on page 45. The PT-100 Pipe Tape, supplied with the tool, is the best method for checking the “C” dimension. In addition, a vernier caliper or narrow-land micrometer can be used to check this dimension at two locations (90º apart) around the groove. The average reading must be within the required groove diameter specification.

6. Prepare another trial groove, and check the groove diameter (“C” dimension), as described in step 4. Repeat these steps, as necessary, until the groove diameter is within specification.

CAUTION

• The “C” dimension (groove diameter) must conform

to Victaulic speciﬁcations to ensure proper joint performance.

Failure to follow this instruction could cause joint failure, resulting in personal injury and/or property damage.

5. If the groove diameter (“C” dimension) is not within Victaulic specifications, the diameter stop must be adjusted.

5a. To adjust for a smaller groove diameter, turn the depth adjuster counterclockwise (when viewed from above the tool).

5b. To adjust for a larger groove diameter, turn the depth adjuster clockwise (when viewed from above the tool).

NOTE: A quarter-turn either way will change the groove diameter adjustment by approximately 0.031 inch (0,8 mm) or 0.125 inch (3,2 mm) per full turn.

VE272SFS Roll Grooving Tool 19

GROOVING OPERATION

DANGER

• To reduce the risk of electric shock, check the electrical source for proper grounding and follow all instructions.

• Before operating the tool, review the "Operator Safety Instructions" section on page 3 of this manual.

Failure to follow these instructions could result in death or serious personal injury.

CAUTION

• This tool must be used ONLY for roll grooving pipe/ tubing designated in the “Tool Rating and Roll Selection” section of this manual.

Failure to follow this instruction could overload the tool, resulting in reduced tool life and/or damage to the tool.

WARNING

• The power drive MUST be operated with a safety foot switch. If the power drive does not contain a safety foot switch, contact the power drive manufacturer.

Operating the tool without a safety foot switch could result in serious personal injury.

4. Make sure the tool is operational by depressing the safety foot-switch pedal. The lower roll must turn CLOCKWISE when viewed from the front of the tool. Remove foot from the safety foot switch.

1. Before grooving, make sure all instructions in the previous sections of this manual have been followed.

2. Plug the power drive into an internally grounded electrical source. NOTE: The power drive MUST be grounded. Refer to the power drive manufacturer’s instructions for detailed information.

3. Set the power drive switch to produce CLOCKWISE rotation of the lower roll and pipe/tubing when viewed from the front of the tool. On the Victaulic VPD752 Power Drive and Ridgid 300 Power Drive, place the switch in the reverse position to produce clockwise rotation of the lower roll and pipe/tubing.

5. Open the hand pump valve by turning the knob counterclockwise. Opening the hand pump valve will allow the upper roll and arm to move to the full up position.

WARNING

Grooving rolls can crush or cut ﬁngers and hands.

• Before making any tool adjustments, always turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

• Make sure the roll guards are adjusted properly before grooving pipe/tubing.

• Loading and unloading pipe/tubing will place your hands close to the rollers. Keep hands away from the grooving rolls and stabilizer wheel during operation.

• Never reach inside pipe/tubing end or across the pipe/tubing during operation.

• Always groove pipe/tubing in a CLOCKWISE direction only.

• Never groove pipe/tubing that is shorter than the recommended lengths listed in this manual.

• Never wear loose clothing, loose gloves, or anything else than can become entangled in moving parts

20 VE272SFS Roll Grooving Tool

6. Insert a length of pipe/tubing that is the correct size and thickness onto the lower roll. Make sure the pipe/tubing end contacts the lower-roll backstop flange completely. If the pipe/tubing is being supported with a pipe stand, remove hands from the pipe/tubing.

7. Close the hand pump valve by turning the knob clockwise.

9. Depress and hold down the safety footswitch pedal. The pipe/tubing will begin to rotate clockwise. As the pipe/tubing rotates, begin the grooving process by slowly pumping the handle of the hand pump.

NOTICE

• DO NOT pump the handle too fast. The rate should be sufﬁcient to groove the pipe/tubing and maintain an audible, moderate-to-heavy load on the power drive motor.

8. Use the hand pump to bring the upper roll down into firm contact with the pipe/tubing.

8a. If grooving a short length of pipe/tubing (refer to Table 1 on page 12 for requirements), remove hands from the pipe/tubing.

VE272SFS Roll Grooving Tool 21

10. Continue the grooving process until the depth stop makes firm contact with the top of the tool body. Continue to rotate the pipe/tubing for one to three revolutions to ensure groove completion.

11. Release the safety foot switch pedal, and withdraw foot from the safety foot switch.

WARNING

• DO NOT place hands inside the pipe/tubing end or

in the area of the grooving rolls or stabilizer roller while the pipe/tubing is still rotating.

Failure to follow these instructions could result in serious personal injury.

11a. If a short length of pipe/tubing is in the tool, manually support the pipe/tubing.

12. To release the pipe/tubing, open the hand pump valve by turning the knob coun- terclockwise. Remove the pipe/tubing from the tool.

NOTICE

• The groove diameter must be within speciﬁcation for the diameter and wall thickness of pipe/tubing. The groove diameter should be checked and adjusted, as necessary, to ensure grooves remain within speciﬁcation.

22 VE272SFS Roll Grooving Tool

ROLL CHANGING

WARNING

• Before changing rolls, always turn the switch on the

power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Accidental startup of the tool could result in serious personal injury.

The VE272SFS roll grooving tool is designed with rolls to accommodate several pipe/tubing sizes, which eliminates the need for frequent roll changes.

An upper roll and a “Keyless” lower roll for 8 – 12-inch steel pipe are factory installed on the tool. When 2 – 6-inch steel pipe or other pipe materials are required for grooving, the upper and lower rolls must be changed. Refer to the following sections:

1. "Upper Roll Removal" section on page 25

5. "Upper Roll Installation" section on page 28

In addition, different pipe materials may require different rolls. For proper roll selection, refer to the "Tool Rating and Roll Selection" section, starting on page 39.

2. "Lower Roll Removal for 2-inch and Larger Sizes" section on page 24

3. "Lower Roll Installation for 2-inch and Larger Sizes" section on page 30

4. "Upper Roll Installation" section on page 28

When 1

/2-inch and smaller size steel pipe is required for grooving, the optional lower roll/ adapter assembly for 3/4-inch and 1 – 11/2-inch steel pipe must be ordered and installed. In addition, the correct upper roll for steel pipe must be installed. To accomplish this, the upper and lower rolls and the arbor for 2-inch and larger sizes must be removed. Refer to the following sections:

1. "Upper Roll Removal" section on page 25

2. "Lower Roll Removal for 2-inch and Larger Sizes" section on page 24

3. "Arbor Removal" section on page 26

4. "Lower Roll/Adapter Assembly Installa-

tion" section on page 27

VE272SFS Roll Grooving Tool 23

LOWER ROLL REMOVAL

for 2-inch and Larger Sizes

1. Open the hand pump valve by turning the knob counterclockwise. Opening the hand pump valve will allow the upper roll and arm to move to the full up position.

WARNING

DO NOT strike the roll with a hammer or other blunt object. Striking the roll can cause fragmentation, resulting in serious personal injury.

• Always wear safety glasses.

• Use only the supplied aluminum wedge for roll removal.

• Use only soft-faced hammers with the aluminum wedge.

• Never strike the roll directly for any reason.

2. Using a wrench, loosen (counterclock- wise) and remove the thin jam nut that

secures the thicker nut onto the threaded stud of the arbor.

3. Using a wrench, loosen (counterclock- wise) the thicker nut on the threaded stud of

the arbor. Back off the nut approximately 1/4 inch (6 mm) without removing it from the threaded stud of the arbor.

4. To loosen the lower roll from the arbor, use the aluminum wedge supplied with the tool. Place the aluminum wedge behind the lower roll, and strike the wedge with a softfaced hammer to break the roll loose from the arbor. DO NOT STRIKE THE ROLL DIRECT-

LY WITH A HAMMER.

5. Remove the thick nut, washer, and lower roll. Store these items in a clean, dry location.

24 VE272SFS Roll Grooving Tool

UPPER ROLL REMOVAL

1. Using a wrench, loosen (counterclock-

wise) and remove the bolt from the upper roll. Store the bolt in a clean, dry location.

2. Remove the upper roll assembly. Store the upper roll in a clean, dry location.

VE272SFS Roll Grooving Tool 25

ARBOR REMOVAL

This procedure is necessary for grooving smaller-size pipe or for replacing a damaged arbor. The standard arbor installed in the tool is specifically for 2 – 12-inch pipe. When it is necessary to groove 1

/2-inch and smaller size pipe, the optional lower roll/adapter assembly must be ordered and installed.

1. Refer to the "Lower Roll Removal for 2inch and Larger Sizes" section, starting on page 24, to remove the lower roll.

CAUTION

• NEVER operate the tool with jack bolts installed in the arbor.

Failure to follow this instruction will result in improper tool operation and tool damage.

2. With a wrench engaged on the exposed hex-portion stud of the arbor, loosen the arbor by turning counterclockwise. NOTE: The arbor should move outward as it is being loosened.

3. When the arbor has stopped moving outward, pull the arbor out of the tool. Store the arbor in a clean, dry location.

NOTICE

• If the arbor was insufﬁciently lubricated, it may be difﬁcult to remove it from the drive shaft.

• The arbor features three so that jack bolts (not supplied) can be used to push the arbor out of the tool.

/4 - 20 UNC tapped holes

26 VE272SFS Roll Grooving Tool

LOWER ROLL/ADAPTER ASSEMBLY INSTALLATION

for 3/4-inch and 1 – 11/2-inch Sizes

1. Using a soft cloth, clean the bore of the main shaft and the lower roll/adapter assembly.

3. Carefully insert the lower roll/adapter assembly into the main shaft. Make sure the lower roll/adapter assembly is fully seated on the main shaft. It may be necessary to rotate the lower roll/adapter assembly to align its square end with the square bore in the main shaft. Tighten the lower roll/adapter assembly by turning counterclockwise.

2. Lightly lubricate the lower roll/adapter assembly with dry graphite spray (supplied with the tool and available from the Victaulic Tool Company).

NOTICE

• The 3/4-inch and 1 – 11/2-inch lower roll/adapter assembly is held in position with left-hand threads and must be tightened by turning COUNTERCLOCKWISE.

Lower Roll/Adapter Assembly Installation

VE272SFS Roll Grooving Tool 27

UPPER ROLL INSTALLATION

Refer to the "Tool Rating and Roll Selection" section, starting on page 39, for information regarding grooving rolls.

1. Before installing the upper roll, clean any dirt and scale from all shaft surfaces and roll bores.

4. Insert the bolt for the upper roll. Tighten the bolt (clockwise) securely with a wrench.

2. While the upper roll is removed from the tool, inspect the internal roller bearing for contamination, proper lubrication, and freedom of movement. In addition, inspect the guards for wear and freedom of movement. Repair or replace damaged components, as necessary.

5. Lubricate the upper roll bearing. Refer to the "Maintenance" section, starting on page 32, for additional maintenance information.

3. Carefully slide the desired upper roll assembly onto the upper shaft with the red plate facing out. Loosen the guards, if necessary, to ease installation. Make sure the red plate engages the two pins on the arm and that it contacts the front of the upper roll shaft.

28 VE272SFS Roll Grooving Tool

LOWER ROLL/ADAPTER ASSEMBLY REMOVAL

for 3/4-inch and 1 – 11/2-inch Sizes

1. Open the hand pump valve by turning the knob counterclockwise. Opening the hand pump valve will allow the upper roll and arm to move to the full up position.

NOTICE

ARBOR INSTALLATION

1. Using a soft cloth, clean the bore of the

main shaft and the arbor.

• The 3/4-inch and 1 – 11/2-inch lower roll/adapter assembly is held in position with left-hand threads and must be removed by turning CLOCKWISE.

2. With a wrench engaged on the square end of the lower roll/adapter assembly, remove the lower roll/adapter assembly by turning clockwise. Store the lower roll/adapter assembly in a clean, dry location.

2. Lightly lubricate the arbor with dry graphite spray (supplied with the tool and available from the Victaulic Tool Company).

3. Carefully insert the arbor into the main shaft. Make sure the arbor is fully seated in the main shaft. It may be necessary to rotate the arbor to align its square end with the square bore in the main shaft. Tighten the arbor into the main shaft by turning the exposed hexportion of the threaded stud clockwise.

VE272SFS Roll Grooving Tool 29

4. Install the lower roll for the correct size and pipe material by referring to the "Lower Roll Installation" section on page 30.

4a. Make sure the upper roll is installed for the correct pipe size and material.

LOWER ROLL INSTALLATION

for 2-inch and Larger Sizes

Lower Roll Installation

NOTICE

• The arbor must be installed before attempting to install the lower roll. Refer to the "Arbor Installation" section on page 29.

CAUTION

• Make sure the square drive ﬂats of the roll are

aligned properly with the square drive ﬂats of the arbor.

• Make sure the thick nut is tightened securely onto

the threaded stud of the arbor.

Failure to follow these instructions can result in the lower roll slipping on the arbor and causing damage to the arbor.

1. Place the lower roll onto the arbor. Reposition the roll guards, if necessary, to ease assembly. Make sure the lower roll fits fully onto the arbor. NOTE: The square drive flats of the roll must be aligned with the square drive flats of the arbor.

3. Install the thin jam nut onto the threaded stud of the arbor. Using a wrench, tighten the thin jam nut clockwise securely against the thick nut.

4. Close the hand pump valve by turning the knob clockwise.

2. Install the flat washer and thick nut onto the threaded stud of the arbor in front of the lower roll. Tighten the thick nut clockwise securely with a wrench.

30 VE272SFS Roll Grooving Tool

5. Pump the hand pump several times until the upper roll interlocks with the lower roll. This will confirm proper roll installation.

6. Open the hand pump valve by turning the knob counterclockwise.

7. Lower roll installation for 2-inch and larger sizes is now complete. Before grooving, follow all steps in the "Pre-Operation Checks and Adjustments" section on page 11.

VE272SFS Roll Grooving Tool 31

MAINTENANCE

DANGER

• Before performing any maintenance on the tool, turn the switch on the power drive to the “OFF” position, or disconnect the power cord from the electrical source.

Failure to follow these instructions could result in death or serious personal injury.

This section provides information about keeping tools in proper operating condition and guidance for making repairs, when necessary. Preventive maintenance during operation will pay for itself in repair and operating savings.

Replacement parts must be ordered from Victaulic Tool Company to ensure proper and safe operation of the tool.

3. Grease the main shaft bearings at the grease fitting with a No. 2EP lithium-base grease, as shown above.

LUBRICATION

1. After every 8 hours of operation, lubri-

cate the machine. Always lubricate the upper roll bearings when rolls are changed.

2. Grease the upper roll bearing at the grease fitting with a No. 2EP lithium-base grease, as shown above.

4. Lubricate the linkage mechanisms, the arm pivot point, and the arm sliding surfaces with a heavy-duty spray lubricant, or grease may be applied by hand.

5. For tools equipped with the optional pipe stabilizer: Lubricate the stabilizer wheel

with a No. 2EP lithium-base grease, as shown above.

32 VE272SFS Roll Grooving Tool

CHECKING AND FILLING HYDRAULIC SYSTEMS

The hydraulic fluid level in the hand pump must be checked semi-annually or if the pump feels “spongy.”

6. After every 40 hours of operation, clean and lubricate the

/4-inch lower roll (if

equipped) and the 1 – 11/2-inch lower roll.

Lower Roll

7. Remove the cap screws, and disassemble the two-piece collar. Remove both the collar and the needle bearing, along with the washers.

8. Remove the lower roll from the arbor. Clean the 3/4-inch lower roll (if equipped) and the 1 – 11/2-inch lower roll. Lightly lubricate the lower rolls with dry graphite spray (supplied with the tool and available from the Victaulic Tool Company).

1. Open the hand pump valve by turning the knob counterclockwise.

2. Remove the hand pump/pump support from the tool base.

9. Re-assemble the 3/4-inch lower roll (if equipped) and the 1 – 11/2-inch lower roll. Lubricate the needle bearing with bearing grease. Make sure the end gaps are uniform on the two-piece collar.

VE272SFS Roll Grooving Tool 33

3. Loosen, but do not remove, the hydraulic fill plug/dipstick at the back end of the pump.

4. Hold the hand pump so that the fill plug end is ABOVE the hydraulic cylinder. This will prevent siphoning of oil from the hydraulic cylinder through the hand pump.

5. Check the fluid level. Add hydraulic jack oil (ISO 32) to the proper level, as required. On models without a dipstick, remove the cap. Oil should be approximately

/2 - 1 inch

(13 – 25 mm) from the end.

AIR BLEEDING

1. To bleed air from the system, hold the

entire hand pump above the hydraulic cylinder. Close the hand pump valve by turning the knob clockwise. Open the fill plug one full turn.

2. Pump the hand pump several times to build pressure.

3. Open the hand pump valve by turning the knob counterclockwise, and allow air to escape.

4. Repeat steps 1 – 3 several times to bleed all air from the system.

5. Check the oil level. Add more oil, if necessary.

6. Continue to hold the pump above the hydraulic cylinder, and close the fill plug.

7. Install the hand pump/pump support securely to the tool by following steps 15 – 17 of the “Tool Setup” section on page 9.

34 VE272SFS Roll Grooving Tool

PARTS ORDERING INFORMATION

When ordering parts, the following information is required for the Victaulic Tool Company to process the order and send the correct part(s). Request the RP-272SFS Repair Parts List for detailed drawings and parts listings.

1. Tool Model Number – VE272SFS

2. Tool Serial Number – The serial number

is stamped onto the tool body

3. Quantity, Part Number, and Description – For example, (1), R029266MCH, Main Shaft

4. Where to Send the Part(s) – Company name and address

5. To Whose Attention to Send the Part(s)

6. Purchase Order Number

VAPS 224 VICTAULIC ADJUSTABLE PIPE STAND

The Victaulic VAPS 224 contains features that are similar to the VAPS 112, but it is suitable for 2 – 24-inch pipe sizes. Contact the Victaulic Tool Company for details.

VPD752 POWER DRIVE

Order parts from the Victaulic Tool Company at the address listed in this manual.

ACCESSORIES

VAPS 112 VICTAULIC ADJUSTABLE PIPE STAND

The Victaulic VAPS 112 is a portable, adjustable, roller-type pipe stand that contains four legs for additional stability. Ball transfer rollers, adjustable for 3/4 - 12-inch pipe, accommodate linear and rotational movement. The turnstile design permits ease of grooving for both pipe ends. Contact Victaulic Tool Company for details.

The Victaulic VPD752 Power Drive can be used as the power drive unit for several different roll grooving tool models with the correct base plate. The power drive utilizes a 60 Hz universal motor and requires 115V/1 Phase, 15 amps of power. A safety foot switch is included for proper operation. Contact the Victaulic Tool Company for details.

VE272SFS Roll Grooving Tool 35

STABILIZER ASSEMBLY

A pipe stabilizer is available to prevent pipe sway on 8 – 12-inch pipe sizes. Contact the Victaulic Tool Company for details.

OPTIONAL ROLLS

Refer to the "Tool Rating and Roll Selection" section, starting on page 39, for rolls that are available for different materials and groove specifications.

36 VE272SFS Roll Grooving Tool

TROUBLESHOOTING

Problem Possible Cause Solution

Pipe/tubing will not stay in grooving rolls.

Pipe/tubing stops rotating during grooving.

Incorrect pipe/tubing positioning of long pipe/tubing length.

Lower roll and pipe/tubing are not rotating clockwise.

Rust or dirt buildup is present on the lower roll.

Rust or dirt is excessively heavy inside the pipe/tubing end.

Worn grooving rolls. Inspect the lower roll for worn knurls.

Power drive has stalled due to excessive pumping of the hand pump.

The circuit breaker has tripped or a fuse has blown out on the electrical circuit that supplies the power drive.

Refer to the "Long Pipe/Tubing Lengths" section on page 13.

Flip the switch on the power drive to the opposite rotation position.

Remove rust or dirt accumulation from the lower roll with a stiff wire brush.

Remove heavy rust and dirt from inside the pipe/tubing end.

Replace the lower roll if excessive wear is present.

Support the pipe/tubing. Open the hand pump valve by turning the knob counterclockwise. Close the hand pump valve by turning the knob clockwise. Continue grooving by pumping the hand pump at a moderate rate.

Reset the breaker, or replace the fuse.

While grooving, loud squeaks echo through the pipe/ tubing.

During grooving, loud thumps or bangs occur approximately once every revolution of the pipe/tubing.

Incorrect pipe/tubing support positioning of long pipe/tubing. Pipe/tubing is “over-tracking.”

Pipe/tubing end is not cut square.

Pipe/tubing is rubbing excessively on the lower roll backstop ﬂange.

Pipe/tubing has a pronounced weld seam.

Move the pipe/tubing support to the right. Refer to the "Long Pipe/Tubing Lengths" section on page 13.

Cut the pipe/tubing end squarely.

Remove the pipe/tubing from the tool, and apply a light coating of grease to the face of the lower roll backstop ﬂange, as needed.

Grind the raised welds ﬂush with the interior and exterior (50 mm) back from the pipe/tubing end.

pipe/tubing surfaces 2 inches

VE272SFS Roll Grooving Tool 37

Problem Possible Cause Solution

Pipe/tubing ﬂare is excessive.

Larger diameter pipe sways or vibrates from side to side.

The tool will not groove the pipe/ tubing.

Pipe/tubing support adjusted too high for long pipe/tubing.

Tool is tilted forward (out of

Refer to the "Long Pipe/Tubing Lengths" section on page 13.

Refer to the "Tool Setup" section on page 7. level) while grooving long pipe/ tubing.

Incorrect pipe/tubing support positioning of long pipe/tubing. Pipe/tubing is “over-tracking”.

Pipe stabilizer is adjusted too far inward.

Move the pipe support to the right. Refer to

the "Long Pipe/Tubing Lengths" section on

page 13.

Back off the pipe stabilizer to the furthest

point where it still stabilizes the pipe

effectively.

Incorrect pipe stabilizer adjustment.

Optional pipe stabilizer was not purchased, installed, or used.

Hand pump valve is not closed tightly.

Move the pipe stabilizer in or out until the

pipe rotates smoothly.

Purchase, install, or use the optional pipe

stabilizer.

Tighten the hand pump valve by turning the

knob clockwise.

Hand pump is low on oil. Refer to the "Maintenance" section on

page 32.

Pipe/tubing grooves do not meet Victaulic speciﬁcations.

The “A” Gasket Seat or “B” Groove Width dimensions do not meet Victaulic speciﬁcations.

Air is present in the hydraulic system.

Pipe/tubing is beyond the wall thickness capacity of the tool.

Groove diameter stop is not adjusted correctly.

Pipe/tubing is beyond the wall thickness capacity of the tool.

Upper roll bearing is not lubricated adequately.

Incorrect upper roll, lower roll, or both installed on the tool.

Refer to the "Maintenance" section on

page 32.

Refer to the "Tool Rating and Roll Selection"

section, starting on page 39.

Refer to the "Groove Diameter Stop

Adjustment" section on page 18.

Refer to the "Tool Rating and Roll Selection"

section, starting on page 39.

Refer to the "Maintenance" section, starting

on page 32.

Install the correct rolls. Refer to the "Tool

Rating and Roll Selection" section, starting

on page 39.

38 VE272SFS Roll Grooving Tool

TOOL RATING AND ROLL SELECTION

STANDARD AND “ES” ROLLS FOR STEEL AND STAINLESS STEEL PIPE – COLOR-CODED BLACK

(For 2 - 12-inch lightwall stainless steel pipe, refer to the table on page 41)

Pipe Size

Nominal

Actual Out.

Size

inches or mm

inches (mm)

Diameter

1.050

26,9

Steel Pipe Wall Thickness

Minimum Maximum Minimum Maximum

0.065

Dimensions – inches/millimeters

0.113

1,7

2,9

Stainless Steel Pipe

Wall Thickness

0.065

1,7

0.113

2,9

Standard Roll Part Numbers

Lower Roll

R9A0268L01

Upper Roll

R9A0268U02

Part Numbers

APPLICABLE

“ES”

Roll

NOT

11/

21/

31/

41/

152,4 mm

203,2 mm

1.315 0.065 0.133 0.065 0.133

33,7 1,7 3,4 1,7 3,4

1.660 0.065 0.140 0.065 0.140

42,4 1,7 3,6 1,7 3,6

1.900 0.065 0.145 0.065 0.145

48,3 1,7 3,7 1,7 3,7

2.375 0.065 0.154 0.154 0.154

60,3 1,7 3,9 3,9 3,9

2.875 0.083 0.203 0.203 0.203

73,0 2,1 5,2 5,2 5,2

3.500 0.083 0.216 0.216 0.216

88,9 2,1 5,5 5,5 5,5

4.000 0.083 0.226 0.226 0.226

101,6 2,1 5,7 5,7 5,7

4.500 0.083 0.237 0.237 0.237

114,3 2,1 6,0 6,0 6,0

5.000 0.095 0.237 0.237 0.237

127,0 2,4 6,0 6,0 6,0

5.563 0.109 0.258 0.258 0.258

141,3 2,8 6,6 6,6 6,6

6.000 0.109 0.258 0.258 0.258

152,4 2,8 6,6 6,6 6,6

6.625 0.109 0.280 0.280 0.280

168,3 2,8 7,1 7,1 7,1

8.000 0.109 0.322 0.250 0.322

203,2 2,8 8,2 6,4 8,2

8.625 0.109 0.322 0.250 0.322

219,1 2,8 8,2 6,4 8,2

10.750 0.134 0.250 0.250 0.250

273,0 3,4 6,4 6,4 6,4

12.750 0.156 0.250 0.250 0.250

323,9 4,0 6,4 6,4 6,4

Lower Roll

R9A1268L02

Upper Roll

R9A0268U02

Lower Roll

R902272L03

Upper Roll

R9A2268U06

Lower Roll

R904272L06

Upper Roll

R9A2268U06

Lower Roll

R908272L12

Upper Roll

R9A8268U12

NOT

APPLICABLE

Lower Roll

RZ02272L03

Upper Roll

RZA2268U03

Lower Roll

RZ04272L06

Upper Roll

RZA4268U06

Lower Roll

RZ08272L12

Upper Roll

RZA8268U12

Notes:

Column 1: Maximum ratings on steel are limited to pipe of a Brinnel Hardness Number (BHN) of 180 BHN and less Column 2: Types 304/304L and 316/316L stainless steel pipe The wall thicknesses listed are nominal minimum and maximum In addition, the following pipe sizes may be roll grooved: 76,1 mm; 108,0 mm; 127,0 mm; 133,0 mm; 139,7 mm; 159,0 mm; 165,1 mm; 216,3 mm; 267,4 mm; and 318,5 mm. Contact Victaulic Tool Company for details.

VE272SFS Roll Grooving Tool 39

ROLLS FOR ALUMINUM AND PVC PLASTIC PIPE – COLOR-CODED YELLOW ZINC

Pipe Size

Nominal

Actual Outside

Size

inches or mm

21/

31/

41/

152,4 mm

Diameter

inches (mm)

Minimum Maximum Minimum Maximum

2.375 0.065 0.154 0.154 0.154

60,3 1,7 3,9 3,9 3,9

2.875 0.083 0.203 0.203 0.276

73,0 2,1 5,2 5,2 7,0

3.500 0.083 0.216 0.216 0.300

88,9 2,1 5,5 5,5 7,6

4.000 0.083 0.226 0.226 0.318

101,6 2,1 5,7 5,7 8,1

4.500 0.083 0.237 0.237 0.337

114,3 2,1 6,0 6,0 8,6

5.000 0.095 0.237 - -

127,0 2,4 6,0 - -

5.563 0.109 0.258 0.258 0.375

141,3 2,8 6,6 6,6 9,5

6.000 0.109 0.258 - -

152,4 2,8 6,6 - -

6.625 0.109 0.280 0.280 0.432

168,3 2,8 7,1 7,1 11,0

Dimensions – inches/millimeters

Aluminum Pipe Wall Thickness

PVC Plastic Pipe

Wall Thickness

Standard

Roll

Part Numbers

Lower Roll

R902272L03

Upper Roll

RP02272U06

Lower Roll

R904272L06

Upper Roll

RP02272U06

Notes:

Column 1: Alloys 6061-T4 and 6063-T4 Column 2: PVC Type 1, Grade 1 – PVC 1120; PVC Type 1, Grade II – PVC 1220; PVC Type II, Grade I – PVC 2116 The wall thicknesses listed are nominal minimum and maximum In addition, the following pipe sizes may be roll grooved: 76,1 mm; 108,0 mm; 133,0 mm; 139,7 mm; 159,0 mm; and 165,1 mm. Contact Victaulic Tool Company for details. A special lower roll is available for grooving 2-inch Schedule 80 PVC plastic pipe (part number RP02272L02). Contact Victaulic Tool Company for details.

40 VE272SFS Roll Grooving Tool

RX ROLLS FOR SCHEDULE 5S AND 10S STAINLESS STEEL PIPE – COLOR-CODED SILVER

Pipe Size Dimensions – inches/millimeters

Stainless Steel Pipe ‡

Nominal Size

inches

21/

31/

Actual Outside

Diameter

inches (mm)

Minimum for Schedule 5S

Wall Thickness

Maximum for

Schedule 10S

2.375 0.065 0.109

60,3 1,7 2,8

2.875 0.083 0.120

73,0 2,1 3,0

3.500 0.083 0.120

88,9 2,1 3,0

4.000 0.083 0.120

101,6 2,1 3,0

4.500 0.083 0.120

114,3 2,1 3,0

5.563 0.109 0.134

141,3 2,8 3,4

6.625 0.109 0.134

168,3 2,8 3,4

8.625 0.109 0.148

219,1 2,8 3,8

10.750 0.134 0.165

273,0 3,4 4,2

12.750 0.156 0.180

323,9 4,0 4,6

Roll

Part Numbers

Lower Roll

RX02272L03

Upper Roll

RXA2268U06

Lower Roll

RX04272L06

Upper Roll

RXA2268U06

Lower Roll

RX08272L12

Upper Roll

RXA8268U12

Notes:

‡ Types 304/304L and 316/316L stainless steel pipe The wall thicknesses listed are nominal minimum and maximum In addition, the following pipe sizes may be roll grooved: 76,1 mm; 108,0 mm; 133,0 mm; 139,7 mm; 152,4 mm; 159,0 mm; 165,1 mm; and 203,2 mm. Contact Victaulic Tool Company for details.

VE272SFS Roll Grooving Tool 41

ROLLS FOR CTS US STANDARD - ASTM DRAWN COPPER TUBING – COLOR-CODED COPPER

Tube Size Dimensions – inches/millimeters

Actual Outside

Nominal Size

inches

21/

‡ ASTM B306, Type DWV and ASTM B88, Types K, L, M copper tubing The wall thicknesses listed are nominal minimum and maximum

Diameter

inches (mm)

2.125 0.042 0.083

54,0 1,1 2,1

2.625 0.065 0.095

66,7 1,7 2,4

3.125 0.045 0.109

79,4 1,1 2,8

4.125 0.058 0.134

104,8 1,5 3,4

5.125 0.072 0.160

130,2 1,8 4,1

6.125 0.083 0.192

155,6 2,1 4,9

8.125 0.109 0.271

206,4 2,8 6,9

Copper Tubing Wall Thickness ‡

Minimum Maximum

Copper Roll

Part Numbers

Lower Roll

RR02272L06

Upper Roll

RRA2268U08

Lower Roll

RR08272L08

Upper Roll

RRA2268U08

ROLLS FOR EUROPEAN STANDARD – EN 1057 DRAWN COPPER TUBING – COLOR-CODED COPPER

Dimensions – millimeters (inches)

Nominal Size

54,0

64,0

66,7

76,1

88,9

108,0

133,0

159,0

Copper Tubing Wall Thickness

Minimum Maximum

1,2 2,0

0.047 0.079

2,0 2,0

0.079 0.079

1,2 2,0

0.047 0.079

1,5 2,0

0.059 0.079

2,0 2,0

0.079 0.079

1,5 2,5

0.059 0.098

1,5 3,0

0.059 0.118

2,0 3,0

0.079 0.118

Copper Roll

Part Numbers

Lower Roll

RRE1272L06

Upper Roll

RRE1272U06

NOTE: The European Standard (EN 1057) replaces the British Standard (BS 2871) and DIN Standard (DIN 1786).

However, to ensure proper product performance, refer to Tables X and Y in the British Standard (BS 2871).

42 VE272SFS Roll Grooving Tool

ROLLS FOR AUSTRALIAN STANDARD – AS 1432 DRAWN COPPER TUBING – COLOR CODED COPPER

Dimensions – millimeters (inches)

Nominal Size

DN 50

DN 65

DN 80

DN 100

DN 125

DN 150

‡ Types A, B, and D

Copper Tubing Wall Thickness ‡

Minimum Maximum

0,9 1,6

0.035 0.063

0,9 1,6

0.035 0.063

1,2 2,0

0.047 0.079

1,2 2,0

0.047 0.079

1,4 2,0

0.055 0.079

1,6 2,6

0.063 0.102

Copper Roll

Part Numbers

Lower Roll

RRE1272L06

Upper Roll

RRE1272U06

VE272SFS Roll Grooving Tool 43

EXPLANATION OF CRITICAL ROLL GROOVE DIMENSIONS

Standard Roll Groove

Outside Diameter (“OD”) Dimension – The outside diameter of roll grooved pipe must not vary

from the specifications listed in the following tables. The maximum allowable tolerance from square-cut pipe ends is 0.030 inch (0,8 mm) for 3/4 - 31/2-inch sizes; 0.045 inch (1,1 mm) for 4 – 6-inch sizes; and 0.060 inch (1,5 mm) for 203,2 mm and larger sizes. This is measured from the true square line.

“A” Dimension – The “A” dimension, or the distance from the pipe end to the groove, identifies the gasket seating area. This area must be free from indentations, projections, and roll marks from the pipe end to the groove to provide a leak-tight seal for the gasket.

“B” Dimension – The “B” dimension, or groove width, controls expansion and angular deflection by the distance it is located from the pipe and its width in relation to the housings’ “key” width.

“C” Dimension – The “C” dimension is the proper diameter at the base of the groove. This dimension must be within the diameter’s tolerance and concentric with the OD for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference.

“D” Dimension – The “D” dimension is the normal depth of the groove and is a reference for a “trial groove” only. Variations in pipe OD affect this dimension and must be altered, if necessary, to keep the “C” dimension within tolerance. This groove must conform to the “C” dimension.

“F” Dimension (Standard Roll Groove Only) – Maximum allowable pipe-end flare diameter is measured at the extreme pipe-end diameter.

“T” Dimension – The “T” dimension is the lightest grade (minimum, nominal wall thickness) of pipe that is suitable for roll grooving (except for PVC pipe).

44 VE272SFS Roll Grooving Tool

Max. Allow.

Min. Allow.

Groove

Flare Dia. “F”Max. Min. Basic Max. Min. Basic Max. Min. Max. Min.

Wall Thick. “T”

Depth “D” (ref.)

Pipe Outside Diameter Gasket Seat “A” Groove Width “B” Groove Diameter “C”

26,9 26,9 26,4 15,9 16,7 15,1 7,1 7,9 6,4 23,8 23,4 1,5 1,2 29,2

1.050 1.060 1.040 0.625 0.656 0.594 0.281 0.312 0.250 0.938 0.923 0.056 0.049 1.15

Actual OD

Inches (mm)

Pipe Size Dimensions – inches (millimeters)

Nominal Size

ROLL GROOVE SPECIFICATIONS

STEEL, STAINLESS STEEL, ALUMINUM, AND PVC PIPE

inches or mm

VE272SFS Roll Grooving Tool 45

1.315 1.328 1.302 0.625 0.656 0.594 0.281 0.312 0.250 1.190 1.175 0.063 0.049 1.43

33,7 33,7 33,1 15,9 16,7 15,1 7,1 7,9 6,4 30,2 29,9 1,6 1,2 36,3

42,4 42,6 41,8 15,9 16,7 15,1 7,1 7,9 6,4 39,0 38,6 1,6 1,2 45,0

1.660 1.676 1.644 0.625 0.656 0.594 0.281 0.312 0.250 1.535 1.520 0.063 0.049 1.77

48,3 48,7 47,8 15,9 16,7 15,1 7,1 7,9 6,4 45,1 44,7 1,6 1,2 51,1

1.900 1.919 1.881 0.625 0.656 0.594 0.281 0.312 0.250 1.775 1.760 0.063 0.049 2.01

2.375 2.399 2.351 0.625 0.656 0.594 0.344 0.375 0.313 2.250 2.235 0.063 0.049 2.48

60,3 60,9 59,7 15,9 16,7 15,1 8,7 9,5 8,0 57,2 56,8 1,6 1,2 63,0

73,0 73,8 72,3 15,9 16,7 15,1 8,7 9,5 8,0 69,1 68,6 2,0 2,0 75,7

2.875 2.904 2.846 0.625 0.656 0.594 0.344 0.375 0.313 2.720 2.702 0.078 0.078 2.98

76,1 77,0 75,4 15,9 16,7 15,1 8,7 9,5 8,0 72,3 71,8 2,0 2,0 78,7

3.000 3.030 2.970 0.625 0.656 0.594 0.344 0.375 0.313 2.845 2.827 0.078 0.078 3.10

3.500 3.535 3.469 0.625 0.656 0.594 0.344 0.375 0.313 3.344 3.326 0.078 0.078 3.60

76,1 mm

88,9 89,8 88,1 15,9 16,7 15,1 8,7 9,5 8,0 84,9 84,5 2,0 2,0 91,4

101,6 102,6 100,8 15,9 16,7 15,1 8,7 9,5 8,0 97,4 96,9 2,2 2,0 104,1

4.000 4.040 3.969 0.625 0.656 0.594 0.344 0.375 0.313 3.834 3.814 0.083 0.078 4.10

108,0 109,0 107,2 15,9 16,7 15,1 8,7 9,5 8,0 103,7 103,2 2,2 2,0 110,5

4.250 4.293 4.219 0.625 0.656 0.594 0.344 0.375 0.313 4.084 4.064 0.083 0.078 4.35

4.500 4.545 4.469 0.625 0.656 0.594 0.344 0.375 0.313 4.334 4.314 0.083 0.078 4.60

108,0 mm

114,3 115,4 113,5 15,9 16,7 15,1 8,7 9,5 8,0 110,1 109,6 2,2 2,0 116,8

127,0 128,3 126,2 15,9 16,7 15,1 8,7 9,5 8,0 122,8 122,3 2,2 2,0 129,5

5.000 5.050 4.969 0.625 0.656 0.594 0.344 0.375 0.313 4.834 4.814 0.083 0.078 5.10

133,0 134,7 132,6 15,9 16,7 15,1 8,7 9,5 8,0 129,1 128,6 2,2 2,0 135,9

5.250 5.303 5.219 0.625 0.656 0.594 0.344 0.375 0.313 5.084 5.064 0.083 0.078 5.35

5.500 5.556 5.469 0.625 0.656 0.594 0.344 0.375 0.313 5.334 5.314 0.083 0.078 5.60

133,0 mm

139,7 mm

139,7 141,1 138,9 15,9 16,7 15,1 8,7 9,5 8,0 135,5 135,0 2,2 2,0 142,2

141,3 142,7 140,5 15,9 16,7 15,1 8,7 9,5 8,0 137,0 136,5 2,2 2,0 143,8

5.563 5.619 5.532 0.625 0.656 0.594 0.344 0.375 0.313 5.395 5.373 0.084 0.078 5.66

Max. Allow.

Min. Allow.

Groove

Flare Dia. “F”Max. Min. Basic Max. Min. Basic Max. Min. Max. Min.

Wall Thick. “T”

Depth “D” (ref.)

Pipe Outside Diameter Gasket Seat “A” Groove Width “B” Groove Diameter “C”

152,4 153,8 151,6 15,9 16,7 15,1 8,7 9,5 8,0 148,1 147,5 2,2 2,0 154,9

6.000 6.056 5.969 0.625 0.656 0.594 0.344 0.375 0.313 5.830 5.808 0.085 0.078 6.10

Actual OD

Inches (mm)

6.250 6.313 6.219 0.625 0.656 0.594 0.344 0.375 0.313 6.032 6.002 0.109 0.109 6.35

Pipe Size Dimensions – inches (millimeters)

ROLL GROOVE SPECIFICATIONS

Nominal Size

STEEL, STAINLESS STEEL, ALUMINUM, AND PVC PIPE

152,4 mm

inches or mm

46 VE272SFS Roll Grooving Tool

159,0 160,4 158,0 15,9 16,7 15,1 8,7 9,5 8,0 153,2 152,5 2,8 2,8 161,3

165,1 166,7 164,3 15,9 16,7 15,1 8,7 9,5 8,0 160,8 160,2 2,2 2,0 167,6

6.500 6.563 6.469 0.625 0.656 0.594 0.344 0.375 0.313 6.330 6.308 0.085 0.078 6.60

159,0 mm

165,1 mm

168,3 169,9 167,5 15,9 16,7 15,1 8,7 9,5 8,0 164,0 163,4 2,2 2,8 170,9

6.625 6.688 6.594 0.625 0.656 0.594 0.344 0.375 0.313 6.455 6.433 0.085 0.078 6.73

203,2 204,8 202,4 19,1 19,8 18,3 11,9 12,7 11,1 198,5 197,9 2,4 2,8 207,5

8.000 8.063 7.969 0.750 0.781 0.719 0.469 0.500 0.438 7.816 7.791 0.092 0.109 8.17

8.515 8.578 8.484 0.750 0.781 0.719 0.469 0.500 0.438 8.331 8.306 0.092 0.109 8.69

203,2 mm

216,3 217,9 215,5 19,1 19,8 18,3 11,9 12,7 11,1 211,6 211,0 2,4 2,8 220,7

219,1 220,7 218,3 19,1 19,8 18,3 11,9 12,7 11,1 214,4 213,8 2,4 2,8 223,5

8.625 8.688 8.594 0.750 0.781 0.719 0.469 0.500 0.438 8.441 8.416 0.092 0.109 8.80

216,3 mm

254,0 255,6 253,2 19,1 19,8 18,3 11,9 12,7 11,1 249,2 248,5 2,4 3,4 258,3

10.000 10.063 9.969 0.750 0.781 0.719 0.469 0.500 0.438 9.812 9.785 0.094 0.134 10.17

10.528 10.591 10.497 0.750 0.781 0.719 0.469 0.500 0.438 10.340 10.313 0.094 0.134 10.70

254,0 mm

267,4 269,0 266,6 19,1 19,8 18,3 11,9 12,7 11,1 262,6 262,0 2,4 3,4 271,8

273,0 274,7 272,3 19,1 19,8 18,3 11,9 12,7 11,1 268,3 267,6 2,4 3,4 277,4

10.750 10.813 10.719 0.750 0.781 0.719 0.469 0.500 0.438 10.562 10.535 0.094 0.134 10.92

267,4 mm

304,8 306,4 304,0 19,1 19,8 18,3 11,9 12,7 11,1 299,2 298,5 2,8 4,0 309,1

12.000 12.063 11.969 0.750 0.781 0.719 0.469 0.500 0.438 11.781 11.751 0.109 0.156 12.17

12.539 12.602 12.508 0.750 0.781 0.719 0.469 0.500 0.438 12.321 12.291 0.109 0.156 12.71

304,8 mm

318,5 320,1 317,7 19,1 19,8 18,3 11,9 12,7 11,1 313,0 312,2 2,8 4,0 322,8

323,9 325,5 323,1 19,1 19,8 18,3 11,9 12,7 11,1 318,3 317,5 2,8 4,0 328,2

12.750 12.813 12.719 0.750 0.781 0.719 0.469 0.500 0.438 12.531 12.501 0.109 0.156 12.92

318,5 mm

Flare Dia.

Max. Allow.

Min.

Allow. Wall

Depth

“F”Max. Min. Max. Min. Max. Min. Max. Min.

Thick. “T”

“D” (ref.)

Pipe Outside Diameter Gasket Seat “A” Groove Width “B” Groove Diameter “C” Groove

(mm)

Act. Out.

Dia. inches

Pipe Size Dimensions – inches (millimeters)

Size

Nominal

ROLL GROOVE SPECIFICATIONS

STEEL PIPE AND ALL MATERIALS GROOVED WITH “ES” ROLLS

inches or mm

VE272SFS Roll Grooving Tool 47

60,3 60,9 59,7 14,5 14,0 6,7 6,4 57,2 56,8 1,6 3,9 63,0

2.375 2.399 2.351 0.572 0.552 0.265 0.250 2.250 2.235 0.063 0.154 2.480

73,0 73,8 72,3 14,5 14,0 6,7 6,4 69,1 68,6 2,0 5,2 75,7

2.875 2.904 2.846 0.572 0.552 0.265 0.250 2.720 2.702 0.078 0.203 2.980

88,9 89,8 88,1 14,5 14,0 6,7 6,4 84,9 84,5 2,1 5,5 91,4

3.500 3.535 3.469 0.572 0.552 0.265 0.250 3.344 3.326 0.083 0.216 3.600

114,3 115,4 113,5 15,5 15,0 8,1 7,6 110,1 109,6 2,1 6,0 116,8

4.500 4.545 4.469 0.610 0.590 0.320 0.300 4.334 4.314 0.083 0.237 4.600

168,3 169,9 167,5 15,5 15,0 8,1 7,6 164,0 163,4 2,2 7,1 170,9

6.625 6.688 6.594 0.610 0.590 0.320 0.300 6.455 6.433 0.085 0.280 6.730

219,1 220,7 218,3 18,3 17,8 10,4 9,9 214,4 213,8 2,3 8,2 223,5

8.625 8.688 8.594 0.719 0.699 0.410 0.390 8.441 8.416 0.092 0.322 8.800

273,0 274,7 272,3 18,3 17,8 10,4 9,9 268,3 267,6 2,4 9,3 277,4

10.750 10.813 10.719 0.719 0.699 0.410 0.390 10.562 10.535 0.094 0.365 10.920

323,9 325,5 323,1 18,3 17,8 10,4 9,9 318,3 317,5 2,8 9,5 328,2

12.750 12.813 12.719 0.719 0.699 0.410 0.390 12.531 12.501 0.109 0.375 12.920

Dia.

Max. Allow. Flare

Min. Allow. Wall Thick.

Groove

Depth “D”

“F”Max. Min. Basic Max. Min. Max. Min. Max. Min.

“T”

(Ref. Only)

2.220

DWV*

3.220

DWV*

4.220

DWV*

5.220

DWV*

6.220

DWV*

8.220

DWV*

Copper Tubing

Outside Diameter ‡ Gasket Seat “A” Groove Width “B” Groove Diameter “C”

Copper

Tubing Size Dimensions – inches/millimeters

ROLL GROOVE SPECIFICATIONS

COPPER TUBING TO CTS US STANDARD – ASTM B-88 AND ASTM B-306

Nominal inches

48 VE272SFS Roll Grooving Tool

2.627 2.623 0.610 0.640 0.580 0.330 0.300 2.525 2.505 0.050 0.065 2.720

2 2.127 2.123 0.610 0.640 0.580 0.330 0.300 2.029 2.009 0.048

54,0 54,0 53,9 15,5 16,3 14,7 8,4 7,6 51,5 51,0 1,2 56,4

66,7 66,7 66,6 15,5 16,3 14,7 8,4 7,6 64,1 63,6 1,2 1,7 69,1

(Actual mm)

3 3.127 3.123 0.610 0.640 0.580 0.330 0.300 3.025 3.005 0.050

79,4 79,4 79,3 15,5 16,3 14,7 8,4 7,6 76,8 76,3 1,2 81,8

4 4.127 4.123 0.610 0.640 0.580 0.330 0.300 4.019 3.999 0.053

104,8 104,8 104,7 15,5 16,3 14,7 8,4 7,6 102,1 101,6 1,4 107,2

5 5.127 5.123 0.610 0.640 0.580 0.330 0.300 4.999 4.979 0.063

130,2 130,2 130,1 15,5 16,3 14,7 8,4 7,6 127,0 126,5 1,6 132,6

6 6.127 6.123 0.610 0.640 0.580 0.330 0.300 5.999 5.979 0.063

155,6 155,6 155,5 15,5 16,3 14,7 8,4 7,6 152,3 151,9 1,6 158,0

8 8.127 8.121 0.610 0.640 0.580 0.330 0.300 7.959 7.939 0.083

206,4 206,4 206,3 15,5 16,3 14,7 8,4 7,6 202,2 201,7 2,1 208,8

‡ The outside diameter of roll grooved copper tubing cannot vary from the tolerance listed. The maximum allowable tolerance from square cut ends is 0.030 inch (0,8 mm) for

2 – 3 inch (54,0 – 79,4 mm) sizes and 0.045 inch (1,1 mm) for 4 – 6 inch (104,8 – 155,6 mm) sizes; this is measured from the true square line.

* ASTM B-306 drain-waste and vent (DWV) is the minimum wall thickness of copper tubing that can be roll grooved.

ROLL GROOVE SPECIFICATIONS

COPPER TUBING TO EUROPEAN STANDARD – EN 1057

Dimensions – millimeters/inches

Actual OD * Gasket Seat “A” Groove Width “B” Groove Diameter “C” Groove

Actual

Size

mm ‡

66,7

76,1

88,9

108

133

159

‡ European Standard Copper Tubing: Nominal EN 1057 drawn copper tubing size * The outside diameter of roll grooved copper tubing cannot vary from the tolerance listed. The maximum allowable tolerance from square cut ends is 0,8 mm (0.030 inch) for 54 – 88,9 mm sizes and 1,1 mm (0.045 inch) for 108 – 159 mm sizes; this is measured from the true square line.

54,07 53,93 15,87 16,64 15,11 8,38 7,62 51,51 51,00 1,25 56,39

2.129 2.123 0.625 0.655 0.595 0.330 0.300 2.028 2.008 0.049 2.220

64,07 63,93 15,87 16,64 15,11 8,38 7,62 61,47 60,96 1,27 66,41

2.522 2.517 0.625 0.655 0.595 0.330 0.300 2.420 2.400 0.050 2.615

66,77 66,63 15,87 16,64 15,11 8,38 7,62 64,14 63,63 1,27 69,09

2.629 2.623 0.625 0.655 0.595 0.330 0.300 .525 2.505 0.050 2.720

76,17 76,03 15,87 16,64 15,11 8,38 7,62 73,41 72,90 1,35 78,61

2.999 2.993 0.625 0.655 0.595 0.330 0.300 2.890 2.870 0.053 3.095

88,97 88,83 15,87 16,64 15,11 8,38 7,62 85,70 85,19 1,60 91,63

3.496 3.497 0.625 0.655 0.595 0.330 0.300 3.374 3.354 0.063 3.607

108,07 107,93 15,87 16,64 15,11 8,38 7,62 104,80 104,29 1,60 110,54

4.255 4.249 0.625 0.655 0.595 0.330 0.300 4.126 4.106 0.063 4.352

133,20 132,80 15,87 16,64 15,11 8,38 7,62 129,29 128,78 1,85 135,79

5.244 5.228 0.625 0.655 0.595 0.330 0.300 5.090 5.070 0.073 5.346

159,20 158,80 15,87 16,64 15,11 8,38 7,62 155,30 154,79 1,85 161,80

6.280 6.252 0.625 0.655 0.595 0.330 0.300 6.114 6.094 0.073 6.370

Depth

“D” (Ref.

Only)

Max.

Allow.

Flare Dia.

“F”Max. Min. Basic Max. Min. Max. Min. Max. Min.

COPPER TUBING TO AUSTRALIAN STANDARD – AS 1432

Dimensions – millimeters/inches

Actual OD * Gasket Seat “A” Groove Width “B” Groove Diameter “C” Groove

Nominal

Size ‡

DN 50

DN 65

DN 80

DN 100

DN 125

DN 150

‡ Nominal AS 1432 drawn copper tubing size * The outside diameter of roll grooved copper tubing cannot vary from the tolerance listed. The maximum allowable tolerance from square cut ends is 0,8 mm (0.030 inch) for DN 50 – 80 mm sizes and 1,1 mm (0.045 inch) for DN 100 – 150 mm sizes; this is measured from the true square line.

50,80 50,67 15,87 16,64 15,11 8,38 7,62 48,21 47,70 1,25 53,06

2.000 1.995 0.625 0.655 0.595 0.330 0.300 1.898 1.878 0.049 2.089

63,50 63,35 15,87 16,64 15,11 8,38 7,62 60,88 60,38 1,27 65,83

2.500 2.494 0.625 0.655 0.595 0.330 0.300 2.397 2.377 0.050 2.592

76,20 76,02 15,87 16,64 15,11 8,38 7,62 73,56 73,05 1,27 78,51

3.000 2.993 0.625 0.655 0.595 0.330 0.300 2.896 2.876 0.050 3.091

101,60 101,35 15,87 16,64 15,11 8,38 7,62 98,78 98,27 1,35 103,88

4.000 3.990 0.625 0.655 0.595 0.330 0.300 3.889 3.869 0.053 4.090

127,00 126,75 15,87 16,64 15,11 8,38 7,62 123,67 123,16 1,60 128,77

5.000 4.990 0.625 0.655 0.595 0.330 0.300 4.869 4.849 0.063 5.070

152,40 152,10 15,87 16,64 15,11 8,38 7,62 149,05 148,54 1,60 154,66

6.000 5.988 0.625 0.655 0.595 0.330 0.300 5.868 5.848 0.063 6.089

Depth

“D” (Ref.

Only)

Max.

Allow.

Flare

Dia. “F”Max. Min. Basic Max. Min. Max. Min. Max. Min.

VE272SFS Roll Grooving Tool 49

Facilities Locations

Victaulic Companies

Phone: 1-800-PICK-VIC (1-800-742-5842)

FAX: 610/923-3090

e-mail: pickvic@victaulic.com

4901 Kesslersville Road • Easton, PA 18040 USA

VICTAULIC TOOL COMPANY VICTAULIC CONSTRUCTION PIPING SERVICES DIV.

P.O. Box 31 • Easton, PA 18044-0031 1818 Vultee Street • Allentown, PA 18103

Phone: 610/559-3300 • Fax: 610/923-3090 Phone: 610/559-3488 • Fax: 610/923-3170

e-mail: victools@victaulic.com e-mail: cps@victaulic.com

WORLD HEADQUARTERSCUSTOMER CARE CENTER

P.O. Box 31 • Easton, PA 18044-0031

Phone: 610/559-3300 • Fax: 610/250-8817

Victaulic Around the World

VICTAULIC COMPANY OF AMERICA

P.O. Box 31 • Easton, PA 18044-0031

Phone: 610/559-3300 • Fax: 610/250-8817

e-mail: victaulic@victaulic.com

VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE

123 Newkirk Road • Richmond Hill, ON L4C 3G5 Prijkelstraat 36 • 9810 Nazareth, Belgium

Phone: 905/884-7444 • Fax: 905/884-9774 Phone: 32-9-381-15-00 • Fax: 32-9-380-44-38

e-mail: viccanada@victaulic.com e-mail: viceuro@victaulic.be

VICTAULIC AMERICA LATINA VICTAULIC ASIA-PACIFIC

P.O. Box 31 • Easton, PA USA 18044-0031 541 Orchard Road • #14-02, Liat Towers

4901 Kesslersville Road • Easton, PA USA 18040 Singapore 238881

Phone: 610/559-3300 • Fax: 610/559-3608 Phone: 65-6235-3035 • Fax: 65-6235-0535

e-mail: vical@victaulic.com e-mail: vicap@victaulic.com

www.victaulic.com

50 VE272SFS Roll Grooving Tool

Victaulic VE272SFS Operating And Maintenance Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual