Victaulic RG2100 Operating And Maintenance Instructions Manual
OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG2100 Roll Grooving Tool
WARNING
Original Instructions
WARNING
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: pickvic@victaulic.com.
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TM-RG2100
TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving The Tool ...................6
Container Contents ...................6
Returning The Tool ...................6
Power Requirements ................. 7
Power Drive Requirements..............7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions and Specifications ...... 9
Pipe Setup ........................10
Drive Setup........................11
Tool and Carriage Assembly Setup .......12
Cutting and Reaming Operation ........ 13
Grooving Operation ..................14
Head Changeover ...................16
Using the Groove Confirmation Gauge .....18
Maintenance .......................19
Cleaning the Grooving Cup.............19
Parts Ordering Information .............19
Troubleshooting.................... 20
Set Grooving Head to Home Position .....20
Chart .............................22
Roll Groove Specifications ............ 23
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TM-RG2100 / Operating and Maintenance Instructions Manual
HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The RG2100 Roll Grooving Tool is designed
to be used in conjunction with a power drive,
such as the Ridgid™ Model 300 Power Drive
manufactured by Ridgid Tool Company, for the
sole purpose of grooving pipe. These instructions,
in addition to the instructions provided by the
power drive manufacturer, must be read and
understood by each operator PRIOR to working with the grooving tool. These instructions
describe safe operation of the tool, including
set up and maintenance. Each operator must
become familiar with the tool’s operations,
applications, and limitations. Particular care
should be given to reading and understanding
the dangers, warnings, and cautions described
throughout these operating instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended for
safe operation of these tools. The operator is
cautioned to always practice “safety first”
during each phase of use, including set up
and maintenance. It is the responsibility of the
lessee or user of these tools to verify that all
operators read this manual and fully understand
the operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
™ Ridgid is a registered trademark of Ridgid Tool Company
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TM-RG2100 / Operating and Maintenance Instructions Manual
2. Ground the power drive to protect the
operator from electric shock. Verify
that the power drive is connected to an
internally grounded electrical source.
3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
WARNING
1. Prevent back injury. Always use proper
lifting techniques when handling tool
components.
2. Wear proper apparel. Do not wear loose
clothing, gloves, jewelry, or anything that
can become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection
(sound levels up to 99 decibels can be
produced during the grooving process).
4. Keep hands and tools away from the
power drive chuck and carriage edges
during grooving operation. Rotation of the
power drive can pinch or entangle fingers
and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag hands and shirt sleeves.
6. Operate the tool only with a safety foot
switch. The power drive must be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
7. Do not over-reach. Maintain proper balance
at all times. Verify that the safety foot switch
is easily accessible to the operator.
8. Do not make any modifications to the
tool. Do not remove any safety guarding
or any components that would affect tool
performance.
CAUTION
1. The RG2100 tool is designed ONLY for
grooving pipe sizes, materials, and wall
thicknesses as designated.
2. Inspect the equipment. Before using the
tool, check moveable parts for obstructions.
Ensure that tool components are installed
and adjusted in accordance with setup
instructions.
3. Stay alert. Do not operate the tool if you are
drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, machine, and
accessories. Verify that the tool is stable.
Refer to the “Tool Setup” section.
7. Support the work. Support long pipe lengths
with a pipe stand.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the tool clean
to ensure proper and safe performance.
Follow the instructions for matching and
lubricating tool components, if applicable.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” and
“Accessories” sections.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
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TM-RG2100 / Operating and Maintenance Instructions Manual
INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic Company.
The Victaulic RG2100 Roll Grooving Tool is a
portable tool used in conjunction with a power
drive for grooving pipe to be compatible with
Victaulic grooved piping products, including
1”/DN25 IGS products. The standard RG2100
tool is equipped to groove 1”/DN25 Schedule 10
and Schedule 40 carbon steel pipe to Victaulic’s
proprietary IGS groove specifications.
CAUTION
• This tool must be used ONLY for grooving
pipe with specifications that fall within
the designated parameters.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life, tool damage, or personal injury.
RECEIVING THE TOOL
RG2100 tools are packed individually in sturdy
containers. Upon receipt of the tool, ensure that
all necessary parts are included. If any parts
are missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1 Tool Head Assembly
1 Carriage Assembly
1 Pipe Cutter
1 Pipe Reamer
1 Lever Arm Assembly
1 Threading Adapter
1 Groove Confirmation Gauge
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Operating and Maintenance Instructions Manual
RETURNING THE TOOL
Prepare tool for shipment as received. Contact
Victaulic with questions.
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TM-RG2100 / Operating and Maintenance Instructions Manual
POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
POWER DRIVE REQUIREMENTS
The RG2100 tool is designed for operation with
a power drive. The tool mounts directly onto a
Ridgid™ Model 300 Power Drive. Read and
understand the operation of the power drive
by referring to the manual provided by the
manufacturer. Contact Victaulic for information
regarding mounts for alternate power drives.
Power must be supplied to the drive motor
through a safety foot switch to ensure safe
operation. Ensure that the power drive is
grounded properly in accordance with Article
250 of the National Electrical Code and all
applicable local electrical codes.
If an extension cord is required, refer to the
“Extension Cord Requirements” section that
follows for cord sizes.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop
at the drive motor while the tool is operating.
Voltage drops may cause damage to the drive
motor and can result in improper tool operation.
NOTE: It is acceptable to use a cord size that is
thicker than required.
The required cord sizes for cord lengths up to
and including 100 ft /31 m are listed in the table
below. Use of extension cords longer than 100
ft/31 m must be avoided.
Drive Motor
Rating
volts/amps
Cord Lengths
feet/meters
25
8
50
15
100
31
115
15
12 gauge 12 gauge 10 gauge
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TM-RG2100 / Operating and Maintenance Instructions Manual
TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Safety
Foot
Switch
Stand
Assembly
Power Drive
Grooving
Head
Reamer
Cutter
Actuator
Carriage Assembly
Carriage
Lever
Groover
Handle
Ready-to-Groove
Indicator
Pivot
Adapter
IMPORTANT INFORMATION LABELS PROVIDED ON THE TOOL
1"/DN25 IGS Groove
Specifications
10743 Rev. A R510743LBL
10742 Rev. A R510742LBL
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TM-RG2100 / Operating and Maintenance Instructions Manual
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