Victaulic PC3110 Operating And Maintenance Instruction Manual

OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

PC3110 Cut and Mark Tool

WARNING

Original Instructions

WARNING

Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.

• Before operating or servicing any pipe preparation tools, read all
instructions in this manual and all warning labels on the tool.

• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.

• Save this operating and maintenance manual in a place
accessible to all operators of the tool.

If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: [e-mail].

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TABLE OF CONTENTS

Hazard Identification ................. 4

Operator Safety Instructions ............ 4

Introduction ....................... 6

Receiving The Tool ...................6

Container Contents ...................6

Returning The Tool ...................6

Power Requirements ................. 7

Power Drive Requirements..............7

Extension Cord Requirements ...........7

Tool Nomenclature................... 8

Tool Dimensions and Specifications ...... 9

Pipe Setup ........................10

Drive Setup........................10

Tool Setup ........................11

Cutting Operation ...................12

Storage Operation ...................14

Maintenance .......................14

Parts Ordering Information .............14

Accessories........................15

Troubleshooting.....................16

Knurling/Marking Specifications . . . . . . . . .17

EC Declaration of Incorporation .........18

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HAZARD IDENTIFICATION

Definitions for identifying the various hazard
levels are provided below.

This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the

possibility of personal injury.
Carefully read and fully understand the message
that follows.

DANGER

• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.

WARNING

• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.

CAUTION

• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.

NOTICE

• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.

OPERATOR SAFETY
INSTRUCTIONS

The PC3110 Cut and Mark Tool is designed to
be used, in conjunction with a power drive, for
the sole purpose of preparing plain-end pipe
for joining. These instructions, in addition to
the instructions provided by the power drive
manufacturer, must be read and understood
by each operator PRIOR to working with the
tool. These instructions describe safe operation
of the tool, including set up and maintenance.
Each operator must become familiar with the
tool’s operations, applications, and limitations.
Particular care should be given to reading and
understanding the dangers, warnings, and
cautions described throughout these operating
instructions.

Use of this tool requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended
for safe operation of this tool. The operator is
cautioned to always practice “safety first”
during each phase of use, including set up
and maintenance. It is the responsibility of the
lessee or user of this tool to ensure that all
operators read this manual and fully understand
the operation of this tool.

Store this manual in a clean, dry area where
it is always readily available. Additional copies
of this manual are available upon request
through Victaulic, or can be downloaded at
victaulic.com.

DANGER

1. Avoid using the tool in potentially
dangerous environments. Do not expose

the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.

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2. Ground the power drive to protect the
operator from electric shock. Verify

that the power drive is connected to an
internally grounded electrical source.

3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should

perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.

WARNING

1. Prevent back injury. Always use proper

lifting techniques when handling tool
components.

2. Wear proper apparel. Do not wear loose
clothing, gloves, jewelry, or anything that
can become entangled in moving parts.

3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,

and foot protection.

4. Keep hands and tools away from the
power drive chuck and carriage edges
during operation. Rotation of the power

drive can pinch or entangle fingers and
hands.

5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and

can snag hands and shirt sleeves.

6. Operate the tool only with a safety foot
switch. The power drive must be operated

with a safety foot switch that is located for
easy operator access. Never reach across
moving parts.

7. Do not over-reach. Maintain proper
balance at all times. Ensure that the safety
foot switch is easily accessible to the
operator.

8. Do not make any modifications to the
tool. Do not remove any safety guarding

or any components that would affect tool
performance.

CAUTION

1. The PC3110 tool is designed ONLY for
preparing pipe sizes, materials, and wall
thicknesses as designated.

2. Inspect the equipment. Before using

the tool, check moveable parts for
obstructions. Ensure that tool components
are installed and adjusted in accordance
with setup instructions. Ensure that tool
components are stable and secure.

3. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.

4. Keep visitors, trainees, and observers
away from the immediate work area. All

visitors should be kept a safe distance from
the equipment at all times.

5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills on the
floor to prevent slips or falls.

6. Secure the work, tool, and accessories.
Ensure that the tool is stable. Refer to the
“Tool Setup” section.

7. Support the work. Support long pipe
lengths with a pipe stand.

8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.

9. Maintain tool with care. Keep the
tool clean to ensure proper and safe
performance. Follow the instructions for
matching and lubricating tool components,
if applicable.

10. Use only Victaulic replacement parts
and accessories. Use of any other parts

may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” section.

11. Do not remove any labels from the tool.
Replace any damaged or worn labels.

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INTRODUCTION

NOTICE

• Drawings and/or pictures in this manual
may be exaggerated for clarity.

• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic Company.

The Victaulic PC3110 Cut and Mark Tool is a
portable tool used in conjunction with a power
drive for preparing plain-end pipe to be joined
with Victaulic Installation-Ready™ products. The
standard PC3110 tool is equipped to cut and
mark ½ – 2 inch Schedule 10 through Schedule
80 carbon steel pipe.

CAUTION

• This tool must be used ONLY for
preparing pipe with specifications that
fall within the designated parameters.

Failure to follow this instruction could
overload the tool, resulting in reduced tool
life, tool damage, or personal injury.

RECEIVING THE TOOL

PC3110 tools are packed individually in
cardboard boxes. Upon receipt of the tool,
ensure that all necessary parts are included. If
any parts are missing, contact Victaulic.

CONTAINER CONTENTS

Qty. Description

1 PC3110 Cut and Mark Tool

1 Hinge Pin

5 Cutting Wheel

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Operating and Maintenance Instructions Manual

RETURNING THE TOOL

Prepare tool for shipment as received. Contact
Victaulic with questions.

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