Victaulic HCT908 Operating And Maintenance Instruction Manual

Operating and

R

Maintenance

Instructions

Manual

HCT908

Variable Speed

Hole-Cutting Tool

If you need additional copies of any literature, or if you have any questions about the safe operation of this tool,
contact Victaulic Tool Company, 1326 Tatamy Road, Easton, PA 18042, Phone: [phone].

®

Victaulic

® Registered Trademark of Victaulic © Copyright 2000 Victaulic Printed in U.S.A.

Tool Company • 1326 Tatamy Road • Easton, PA 18045 • 1-800-PICK VIC • FAX: [phone]

• Before operating or servicing the HCT908 Hole-Cutting Tool, read all
instructions in this manual and all warning labels on the tool.

• Always wear safety glasses, hardhat, foot protection, and hearing
protection.

• Save this operating and maintenance manual.

Failure to follow instructions and warnings can result in serious personal
injury, property damage, and/or product damage.

HCT908

INDEX

Hazard Identification. . . . . . . . . . . . . . . . .2

Operator Safety Instructions . . . . . . . . . .3

Introduction . . . . . . . . . . . . . . . . . . . . . . . .4

Receiving Tool. . . . . . . . . . . . . . . . . . . . . .4

Tool Nomenclature . . . . . . . . . . . . . . . . . .4

Power Requirements. . . . . . . . . . . . . . . . .5

Installing the Hole Saw onto the

Arbor Assembly. . . . . . . . . . . . . . . . . . . . .6

Tool Setup and Operation. . . . . . . . . . . . .6

Removing the Hole Saw from the

Arbor Assembly. . . . . . . . . . . . . . . . . . . . .9

Maintenance . . . . . . . . . . . . . . . . . . . . . .10

Accessories . . . . . . . . . . . . . . . . . . . . . . .11

Troubleshooting. . . . . . . . . . . . . . . . . . . .12

HAZARD IDENTIFICATION

Definitions for identifying the various hazard levels are provided below.

This safety alert symbol indicates important safety messages. When you see this symbol,
be alert to the possibility of personal injury. Carefully read and fully understand the
message that follows.

The use of the word “DANGER” identifies an
immediate hazard with a likelihood of death or serious
personal injury if instructions, including
recommended precautions, are not followed.

The use of the word “WARNING” identifies the
presence of hazards or unsafe practices that could
result in death or serious personal injury if
instructions, including recommended precautions, are
not followed.

NOTICE

The use of the word “NOTICE” identifies special
instructions that are important but not related to
hazards.

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HCT908

OPERATOR SAFETY INSTRUCTIONS

The HCT-908 is designed only for cutting holes in steel and stainless steel pipe. Using this tool
requires dexterity and mechanical skills, as well as sound safety habits. Although this tool is manu­factured for safe, dependable operation, it is impossible to anticipate those combinations of circum­stances that could result in an accident. The following instructions are recommended for safe
operation of this tool. The operator is cautioned to always practice “safety first” during each phase of
use, including setup and maintenance.

1. Read this manual before operating or servicing this tool. Become familiar with the tool’s

operations, applications, and limitations. Be particularly aware of its specific hazards. Store this manual
in a clean area where it is always readily available. Additional copies of this manual are available upon
request by calling or writing to the Victaulic Tool Company.

2. Avoid using the tool in dangerous environments. Do not expose the tools to rain, and do not use

the tools in damp or wet locations. Do not cut holes into pressurized pipe or pipe that is filled with water,
other fluid, or compressed gas. Keep the work area well lit.

3. Do not operate tools in gaseous or explosive environments. The motors in these tools produce

a normal spark, which could ignite fumes.

4. Ground all tools to protect the operator from electric shock.

5. Inspect the equipment.

sure that the tool’s parts are installed and secured properly.

6. Wear proper apparel. Do not wear loose clothing or jewelry, and keep long hair tied back.

7. Wear protective items when working with tools. Always wear safety glasses, hardhat, foot

protection, and hearing protection. A face or dust mask may be necessary if the cutting operation
produces fine particles.

8. Stay alert. Do not operate the tool if you are drowsy from medication or fatigue. Avoid horseplay around

the equipment.

9. Keep visitors away from the immediate work area. All visitors should be kept a safe distance from

the equipment at all times.

10. Secure work. Use clamps or a vise to hold work.

11. Do not overreach. Maintain proper footing and balance at all times.

12. Remove adjustment keys and wrenches from the tool. Always check to make sure adjustment

keys and wrenches are removed from the tool before operation.

13. Keep work areas clean. Keep the work area around the tool clear of obstructions that could limit the

movement of the operator. Clean up all oil and coolant spills. Remove shavings from the tool to maintain
proper operation.

14. Avoid accidental starting. Do not carry the plugged-in tool with your finger on the trigger.

15. Use proper extension cords for outdoor use. When using the tool outdoors, use only extension

cords marked suitable for outdoor use.

16. Do not force the tool. Do not force a smaller tool or attachment to do the job of a heavy-duty tool.

17. Do not abuse the power cord. Never carry the tool by the cord or yank it out of the receptacle. Keep

the cord away from heat, oil, and sharp objects.

18. Maintain tools with care. Keep tools sharp and clean at all times to ensure the best and safest

performance. Follow the instructions for lubricating and changing accessories.

19. Disconnect tools when not in use. Always disconnect tools when not in use; before servicing; when

changing accessories, such as blades, arbors, and chucks; and before removing the coupon from the hole
saw.

20. Store idle tools. When tools are not in use, store them in a dry, secure place.

21. Disconnect power cord before servicing the tool. Only authorized personnel should attempt to

change hole saws and perform maintenance on the tools. Always disconnect the power cord before
servicing or making any adjustments.

22. Use only Victaulic replacement parts and accessories. Use of any other parts may result in

improper operation and hazardous situations.

Before starting the tool, check the moveable parts for any obstructions. Make

3

HCT908

NOTICE

Drawings and/or pictures in this manual may be exaggerated for clarity.

INTRODUCTION

The Victaulic HCT908 Variable Speed Hole-Cutting Tool is specifically designed to cut holes in steel
and stainless steel pipe for branch connections using Victaulic Hole Cut Products. This tool is not
designed for use on cast iron or PVC pipe. The HCT908 is suitable for 1 ¹⁄₄ - 8-inch (42,4 - 219,1-mm)
pipe sizes and can cut up to 4 ¹⁄₂ -inch (115-mm) hole sizes.

RECEIVING TOOL

Upon receipt of the tool, check to make sure all necessary parts are included. If the shipping
container does not contain the correct components, contact Victaulic Tool Company. NOTE: If the
tool is rented, save the shipping container for return shipment.

Quantity Description

1 Drill Motor Assembly with Chuck Key
1 Extra Pilot Drill with Coupon Saver
1 Arbor Assembly
1 Coupon Removal Tool
2 Instruction Manuals
1 Shipping Container

NOTE: Hole saws must be ordered separately.
Permanent carrying case is available and can be ordered separately.

TOOL NOMENCLATURE

Drill Motor Handle

Power Cord

Trigger

Chuck Key
(attached to
power cord)

Coupon

Removal Tool

Assembly

Chuck

Arbor

Speed Control Dial
(on topside of Drill Motor Handle)

Drill Motor

Base

Chain

Slot

Feeder Knob

Bearing

Feeder Rod

Chain

Vise
Handle

4