Victa VRO 4015HX Owner's Manual And Operating Instructions

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VRO 4015HX
Part No. F–000741L
RIDE ON MOWER OWNER’S MANUAL AND
OPERATING INSTRUCTIONS
IMPORTANT READ THIS BOOK CAREFULLY BEFORE OPERATING MACHINE.
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F–000741L
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5 (30x49)
7 (17x195)
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4 (17x192)
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4 (17x47Z)
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5 (94160)
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7
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4 (25x3)
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7 (14x79)
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6 (2x82)
5
4
3
4
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6
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5
3
1
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432
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12 3 5467
MAX 90N+MAX 150N
1211 13
5
67
14 15
8
9
16
9
10
17
1
2
3
4
8
+
25
10 11 12
2x82
14x79
25x3
94160
17x47
17x146
13
2x53
17x192
14
54148
(Not Shown Full Size)
15x88
15
30x49
26
94618
(Not Shown Full Size)
20729
17x195
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GB
WARRANTY
Consumer Rights
The buyer should be aware that in relation to goods which are of a kind ordinarily acquired for personal, domestic or household use or consumption, certain provisions such as the Trade Practices Act, 1074 (Aust) and the Consumer Guarantees Act, 1993 (NZ) apply. The terms set out below do not exclude rights and remedies implied by a statue which are non – excludable and which may be more extensive than those provided by this warranty.
Warranty Service
Warranty Service under both the Express Warranty and the warranties implied by law is available at any VICTA Authorized Service Centre. These centres are staffed and equipped to provide expert service.
The engine powering this unit is Warranted by the engine manufacturer whose warranty statement has been included with the operating manual. This war­ranty may differ from the unit warranty.
VICTA Express Warranty
The Victa Express Warranty is additional to the conditions and warranties which are mandatorily implied by the laws and regulations of the individual States and Territories of Australia and the Trade Practices Act, 1974 (Aust) and the Consumer Guarantees Act in New Zealand and any non – excludable laws.
Under Express Warranty the “Ride on Mower” is warranted for 12 months (Domestic Use) and 90 days (Commercial Use) from the date of purchase against mechanical defects and faulty workmanship or material. Express Warranty covers only the replacement, repair or adjustment of parts which fail due to a fault in manufacture. Defective parts will be replaced or serviced by an Authorized Victa representative without charge for materials or labor , subject to condi­tions. Repairs or adjustments required by normal use or failure to follow the manufacturer’s instructions are chargeable to the owner.
VICTA Service Representatives or agents are authorized to determine whether a claim will be covered under warranty or payable by the owner on comple­tion.
You should seek independent legal advice to determine whether a claim not covered by the Express Warranty is covered by any warranties implied by law.
Conditions
Express Warranty applies to the original purchaser only. Proof of purchase must be provided prior to Express Warranty Work. Use of parts other than genuine VICTA Spare Parts cancels the Express Warranty. Repairs other than by a VICTA Authorized Service Centre cancels the Express Warranty. Altering the product (including governed speed) cancels the Express Warranty. An engine run with incorrect fuel or oil or oil level, is not covered by the Express Warranty. Failure to properly service cooling or air filtrations systems cancels the Express Warranty. Failure to follow the instruction manual or labels attached cancels the Express Warranty. Fair and reasonable wear is not covered by the Express Warranty. Accidental damage, misuse or neglect is not covered by the Express Warranty. Costs of transportation are to be paid by the owner. Blades, belts and spark plugs are not covered by the Express Warranty.
Limitations of Warranty
Nothing in these terms shall exclude, restrict or modify any term, condition, warranty or liability implied into this contract by statute, where to do so would be unlawful or would render any provision of this contract void. Subject to that, all warranties implied by statute in respect of the goods are hereby expressly negated and VICTA’S liability for the goods is limited to any warranties issued in writing by VICTA and VICTA is excluded from any liability whether under this contract or otherwise to the buyer of any third party for any loss, injury, cost or damage (direct, indirect, special, consequential, or otherwise and whether or not arising from a negligent act or omission of VICTA), incurred or suf fered by reason for the goods, their use, their design or any failure to deliver or delay in delivering them.
Where it is legal to do so, any remaining liability implied by statute or resulting from breach of any term, condition or warranty implied by stature is limited to at VICTA’S sole option:
the replacement of the goods or the supply of equivalent goods; the repair of the goods; the payment of the cost of replacing the goods or of acquiring equivalent goods; or the payment of having the goods repaired.
In particular, your rights and remedies under the Trade Practice Act (Aust) and the Consumer Guarantees Act (NZ) are not excluded.
Personal Records
Complete the details below for your own personal records. Model Number: Serial Number: Purchase Date: Where Purchased:
For Warranty Repairs Consult the Above Dealer or Look For The Store Displaying This Sign in Your Area.
A Division of Sunbeam
Corporation LTD A.C.N. 000 006 771
F–000741L
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CONTENTS
WARRANTY 6 OWNER’S INFORMATION 7 INTERNATIONAL PICTORIALS 7 SAFE MOWING GUIDE 9 STEPS TO FOLLOW 11 ASSEMBLY 12 OPERATION 13 MAINTENANCE 14 TROUBLE SHOOTING CHART 18
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OWNER’S INFORMATION
This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical abili­ty. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best
RESPONSIBILITY OF THE OWNER
The responsibility of the owner is to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly and preparation instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit
performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instruc­tions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of
knows how to correctly use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
the owner to make sure the unit is correctly as­sembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.
WARNING: Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Environmental Awareness
Do not fill the engine’s fuel tank complete-
ly full.
Drain fuel for off–season storage. Use only unleaded gasoline. Service the air cleaner regularly. Change oil regularly. Use 30W oil in
summer.
Tune–up the engine regularly. Keep equipment in efficient operating
condition.
Dispose of used engine oil properly.
INTERNATIONAL PICTORIALS
IMPORTANT: The following pictorials are located on your unit or on literature sup­plied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
NOTE: Illustrations and pictorials begin on page 3.
Safety Warning Pictorials
1 Warning 2 Shield Eyes. Explosive Gases Can Cause
Blindness Or Injury.
3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness Or
Severe Burns
5 Flush Eyes Immediately With Water. Get
Medical Help Fast.
6 IMPORTANT: Read Owner’s Manual
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(Figure 24)
Before Operating This Machine.
7 WARNING: Thrown Objects. Keep
Bystanders Away. Read User Instructions Before Operating This Machine.
8 WARNING: Do Not Use This Machine On
Slopes Greater Than 10 Degrees.
9 DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step. 11 DANGER: Keep Feet And Hands Away
From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug Wire
Before Servicing Unit.
14 WARNING: Hot Surface. 15 WARNING: Use Caution When
Connecting Or Disconnecting Accessories.
16 WARNING: Crushed Fingers.
17 Deck Level Position Only.
Control And Operating Pictorials
(Figure 25)
1 Engine Start 2 Lights 3 Engine Stop 4 Engine Stop 5 Engine Run 6 Brake 7 Parking Brake 8 Clutch 9 Slow 10 Fast 11 Choke 12 Oil 13 Blade Rotation Control 14 Raise 15 Fuel
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Safe Operation Practices for Ride–On Mowers.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. General Operation
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before starting.
2. Only allow responsible adults, who are famil­iar with the instructions, to operate the ma­chine.
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people be­fore mowing. Stop the machine if anyone en­ters the area.
5. Never carry passengers.
6. Turn off power to the blades or any attach­ments before backing up. Do not mow in re­verse unless absolutely necessary. Always look down and behind before and while back­ing.
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting.
10. Turn off power to attachment(s) when trans­porting or not in use. Turn off the blade(s) when not mowing.
11. Stop the engine before removing the grass bagger or unclogging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine into a trailer or truck.
16. Turn off all attachment clutches before at­tempting to start the engine.
17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to pro­tect your eyes from foreign objects that can be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
18. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely con­trol. c. Do not turn sharply. Use care when back­ing. d. Use counterweights or wheel weights when suggested in the Instruction Book.
19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.
21. Data indicates that operators, age 60 years
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and above, are involved in a large percent­age of riding mower related injuries. These operators should evaluate their ability to op­erate a riding mower safely enough to protect themselves and others from serious injury.
II. Slope operation
Slopes and rough terrain are major factors related to loss–of–control and tip–over acci­dents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the “Slope Guide” in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven ter­rain could overturn the machine.
Tall grass
can hide obstacles.
4. Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope.
5. Use slow speed on slopes. Do not make sudden speed changes.
6. Follow the manufacturer’s recommendations for wheel weights or counterweights to im­prove stability.
7. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
8. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
9. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly
straight
down the slope.
DO NOT
1. Do not turn on slopes unless absolutely nec­essary, then only turn slowly and gradually downhill, if possible.
2. Do not mow drop–offs, ditches or embank­ments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (great­er than 10 degrees).
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Chil­dren are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind cor­ners, shrubs, trees or other objects that may obscure vision.
IV. Service
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the va­pors are explosive. a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do­not smoke. c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an origi­nal equipment blade from an authorized ser­vice dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build–up. Clean up oil or fuel spills. Allow the machine to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before re­starting.
7. Never make adjustments or repairs with the engine running. The carburetor can be ad­justed with the engine running. Do not change the engine governor settings or over–speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check com­ponents and replace with manufacturer’s rec­ommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servic­ing any part of the unit.
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SAFE MOWING GUIDE
Each person that operates power equipment must learn to use correct and safe mowing pro­cedures. To help you learn, carefully read the following pages. Most of the time the operator was not correctly shown or did not read the in­structions on the unit or in the Instruction Book before using the unit. Also, some operators do not have enough experience. The result is un­safe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance of the area mowed. Read this book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety rules, cautions or warnings in this book and on the unit. Make sure anyone that uses the unit reads the instruc­tions and is told how to safely operate the mow­er.
The mower will give you good service and dura­bility, if operated in normal conditions. If the mower is not correctly serviced or is used where the terrain is rough or unsuitable, product per­formance and safety will be decreased. Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objects discharged by the mower. Safety shoes with steel plates can protect a foot from injury by the blade. For protection from objects discharged from the mower, wear clothing that will cover the arms and legs.
Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on the mower. Know the purpose of the controls and how they work. In an emergency, how fast you can stop the blade is important. Learn how to control the mower at all times. Many engines are started by hand. When you use a pull start or rope start, place your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for a “better grip”. To start the en­gine, follow the instructions on the mower, in this book and in the engine operating instructions. For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Fol­low the instructions on the battery, the acid con­tainer, and in this book when working with the
battery. Even small batteries have enough volt­age to cause an injury. Always be careful.
The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories. A passenger will make the unit harder to control, block the visibility or distract the operator and is danger­ous to the operator, the passenger and the equipment. Without a passenger seat, the pas­senger can fall from the mower or contact dan­gerous parts. A mower is not a toy for showing off or for giving rides.
Never cut a wet lawn. Wet grass can cause an accident, affect mower performance and can cause problems with future lawn growth and ap­pearance. Wet grass is slippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the mower, causing poor discharge. Cut wet grass will collect on the lawn, retarding the growth of the grass. Also, getting the mower wet will cause parts to rust and decrease the life of the unit.
When you look over the lawn, remember ob­stacles that cannot be removed, like pipes, stumps or rocks. Keep away from these ob­stacles that can cause damage to the mower or injury to the operator or a person near the mow­er. Clear the area of rocks, toys, wire or other loose objects. These items can damage the mower or can be discharged by the mower blade. The blade of a power mower rotates very fast. It can discharge rocks and other objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your mow­ing pattern has a double advantage. It can de­crease the possibility of an injury and make the clean up after mowing easier.
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Check the terrain of the area to be mowed. Mow in a pattern that will keep you away from danger­ous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all. With rid­ing mowers, mow up and down the hill. When you must mow rough terrain or on slopes, drive slowly and stop in these areas only in an emer­gency. Before you ride up or down a slope, try to back straight up the slope. Do not ride up or down a slope that is too steep to back straight up. See the “Guide” in the back of this Instruc­tion Book to check any slopes.
Before you start cutting, make sure the mower was completely assembled according to the In­struction Book. If the mower was completely as­sembled at the store, you must still check the mower according to the assembly instructions. Make sure the mower is correctly assembled and that all fasteners are tight. Make sure the engine has the correct amount of oil. Check these items often during the life of the mower.
Your mower has a gasoline engine. Gasoline is a dangerous fuel. Keep gasoline only in an ap­proved safety gasoline container. Do not keep large amounts of gasoline. When you add gaso­line to the fuel tank, do not smoke. Store the gasoline container and the mower in an area that has good ventilation. Also, keep the gaso­line away from any flames like the pilot light of a furnace or any other source of ignition. If the mower is to be stored for more than a few weeks, remove the gasoline from the fuel tank. When inside an enclosure, do not add gasoline to the fuel tank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the engine, remove any gaso­line from the outside of the fuel tank or from the mower. Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole for fuel va­pors. Always use the correct fuel cap. Failure to follow safety rules about gasoline will cause fires and explosions, injury to you and damage to the
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equipment and other property.
If you add gasoline to an engine that is running or hot, the result can be an explosion. Before you add gasoline, stop the engine and let the engine cool for several seconds. Remove dry grass and other debris from the mower. Keep the mower clean to improve the performance, help the engine and transmission run cooler, extend the life of moving parts, and decrease the danger of a fire.
Fires and explosions are not the only dangers when working around a mower. The engine, transmission, and the muffler will get hot in sev­eral minutes when the engine is running. Do not touch these parts of the mower. Stop the engine. Let the engine and transmission cool before servicing the mower. Remember, exhaust fumes are dangerous. Never operate the engine inside a building.
When you get a new mower, it can be a new experience for the family. Tell each person how a mower can be dangerous. Remember, a mower is not a toy. A mower is not to be used by chil­dren or anyone not old enough, strong enough or that does not have experience.
If the mower is not correctly assembled, not op­erated correctly, or not regularly serviced, the mower can be dangerous. The most important rule to follow is always use good judgement and common sense. Mow safely and carefully.
Your mower will easily cut thick grass. Fingers, feet and other parts can also be cut by the blade. Injuries occur when the operator does not think and reaches into the chute opening. Al­ways operate the mower as if the blade is rotat­ing. Do not service or make an adjustment, except to the carburetor, while the engine is run­ning.
Use only accessories that are factory approved for your mower. The wrong accessory can de­crease the safety of the mower and can even damage the unit. Read and follow the instruc­tions included with the accessory and the mow­er.
Use only original equipment or replacement parts that are factory approved for service. If you
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need service, select an Authorized Service Cen­ter for your mower. If you do the work on the unit, follow the instructions in the Instruction Book.
When you mow, remember that children are at­tracted to the mower. Always use caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction if possible. Your visibility is decreased when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases.
Before you leave the mower, stop the engine. Remove the key. Disengage and lower any at­tachment. Set the parking brake. Never mount or dismount from the seat while the engine is running. An accident can occur if you touch the brake, speed control pedal, throttle, or blade control while the engine is running. Mount and dismount from the seat on the side of the unit that is marked ENTER–EXIT.
Make sure you are in good condition when you mow. When you mow for several hours your re­flexes will decrease and your mind will not be as alert. Take a short break or an accident can oc­cur. If the temperature is hot, use caution to pre­vent dehydration. If you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power equipment.
Engine speed is a key to safe mowing and to a good looking lawn. The maximum speed of the engine was set at the factory. Do not change the setting of the engine governor.
10
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Select the maximum engine and ground speed that is right for the terrain and the height of the grass. The blade cuts best when the engine is operating at maximum speed. The engine and transmission will also run cooler at maximum engine speed. Also, the grass bagger will func­tion better when the engine is operating at maxi­mum speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate.
If the weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous to cut grass in the rain. Always find protection in an electrical storm. If the weather conditions are extra dry, protect your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can help.
Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device before you operate the mower.
It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation.
Your mower will require regular maintenance and service. The maintenance schedule de­pends on the hours of use. Also, mowing condi­tions can change the schedule. Check the Instruction Book for more information. Correct maintenance will help the mower function safely.
Do not service the mower (except for the carburetor adjustment) while the en­gine is running. Before you service the unit, even with the engine stopped, always disconnect the wire from the spark plug to prevent the engine from starting.
If you hit a large object during operation, stop the engine. Remove the wire from the spark plug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you feel new or excessive vibration, immediately stop the engine and check for the problem. Vibration can be a warn­ing of a problem. Keep all nuts, bolts and screws tight.
The blade is the most dangerous part of the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the en­gine. Remove the wire from the spark plug. Check for a blade that is bent, cracked or for other damages. Before you start the engine, re­place a damaged blade(s). For safety, replace
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the blade every two years.
A sharp blade decreases the workload on the engine and more evenly cuts grass. Frequently sharpen the blade for a better looking cut. Use the left side of the mower housing to trim near an object. A grass bagger is a good accessory for your mower. For best performance and safety, make sure the grass bagger is approved for use with your mower. Follow the assembly and operation instructions included with the grass bagger. Some grass baggers require a special blade for best performance. Before you attach, check, or empty the grass bagger, always stop the engine. Before each use of the grass bagger, check for cracks, wear or deterioration. Before you use the grass bagger, replace a damaged part with a replacement part approved by the factory.
For you to have a good green lawn, follow the mowing procedures below. Do not cut the grass too short. If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown. Use a lower height of cut in cool months when the grass is thicker. Raise the height of cut in hot dry periods. If you cut the grass with a blade that is not sharp or at a slow engine speed you can damage the grass. Move the throttle control to the FAST position when mowing and using the grass bagger. Also, use a slower ground speed when using the grass bag­ger.
If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not add oil or gas­oline to the mower while on the lawn. Spilled oil or gasoline can kill the grass. In high or thick grass, do not try to cut all the grass the first time. Raise the height of cut on the first cutting and lower the height for the next cutting. Another way is to cut only part of the width of the mower and decrease your ground speed (not the en­gine) to move more slowly so that the mower can discharge the grass as it moves forward.
Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is op-
GB
erated by hand and holds the engine speed con­stant until it is changed. The location of the travel speed control is different from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures to fol­low in an emergency. Remember, turning off the engine ignition switch will stop the blade and the drive mechanism. If the traction of the wheels is lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Push the unit to a safe place before you begin mowing again.
Your unit has an electrical system that includes an operator presence switch in the seat. The operator presence switch detects if the operator is sitting on the seat. The engine will stop if the operator leaves the seat when the blade en­gagement control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the blade. There are other control systems on the mower for this purpose. Always keep the opera­tor presence switch and other safety devices and controls in place and operating for your pro­tection.
Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Instruction Book. Safe and careful use of the mower will give you many safe hours of problem free use.
STEPS TO FOLLOW
Before Mowing
Be sure to dress correctly. Wear hard shoes,
not sandals or tennis shoes.
Examine the blade. A blade that is bent,
cracked, or damaged must be replaced with a factory replacement blade.
Fill the fuel tank outside. Clean off spilled
fuel.
Read and follow the Owner’s Manual, the
instructions with the engine, and the instruc­tions with any attachments. Owner’s Manual instructions are for your safety and the safety of others.
Exhaust fumes are dangerous. Start the en-
gine outside.
Make sure all safety devices are in place and
working correctly.
Operation of the mower is only for a person
that has experience.
Wet grass can be dangerous. Let the grass
dry.
Instruct children and others to keep away
from the work area.
Never cut the grass without good light.Pick up loose objects. Remove them from
the mowing area.
F–000741L
While Mowing
Watch for fixed objects and avoid them. They
can damage the mower or cause injury.
A hot engine, muffler and transmission will
cause a burn. Do not touch.
Inclines and slopes must be carefully
mowed. See the “Guide” in the back of this book to check a slope.
Lack of daylight or good artificial light is
cause to stop mowing.
Examine the mower, the blade, and other
parts for damage after hitting a foreign object or if the unit vibrates excessively.
Do not make adjustments or repairs without
stopping the engine (except for carburetor). Disconnect the spark plug wire.
On or near roads, watch out for traffic. Direct
discharge away from roads.
When mowing, avoid areas where traction is
unsure. Before and while moving back­wards, look behind and down for small chil­dren.
In heavy grass, raise the cutting height. Cut
slower. Stop the engine to remove clogged grass from the mower.
Never remove any safety related parts.Do not pour gasoline into a engine that is hot
or running.
11
After Mowing
Always let the mower cool before storing in
an enclosed area.
Foreign material on the mower is dangerous.
Clean off grass, leaves, grease and oil be­fore storing.
Tighten all loose nuts, bolts and screws be-
fore you use the unit.
Empty and clean any grass catcher or other
accessory.
Remove the key or disconnect the spark plug
wire to prevent unauthorized use.
Make sure the mower is not kept near a
source of ignition. Gas fumes can cause an explosion.
Only original parts or factory approved sub-
stitutes can be used to service the mower.
When storing the mower for an extended pe-
riod, remove the fuel from the fuel tank.
Instruct children to leave the mower alone. It
is not a toy.
Never keep gasoline near a source of igni-
tion. Always use an approved container. Keep gasoline away from children.
Lubricate according to the Instruction Book.
See “Lubrication”.
IMPORTANT––Read the Instruction Book. Keep this book for future use and reference.
Page 12
ASSEMBLY
n
f
All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled.
WARNING: Before doing any as­sembly or maintenance to the mower, remove the wire from the
spark plug.
NOTE: In this instruction book, left and right describe the location of a part with the oper­ator on the seat.
NOTE: Illustrations and pictorials begin on page 2.
NOTE: To assemble the following loose parts, use the fasteners shown at full size in Figure 26.
Check The Tyres
Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure is: Front Tyres 0,97 BAR (14 PSI), Rear Tyres 0,69 BAR (10 PSI). The tyres were over inflated for shipment.
Check The Level Of The Mower Housing
Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Maintenance section of this instruction book.
GB
How To Charge The Battery
WARNING: When you charge the battery, do not smoke. Keep the bat-
tery away from any sparks. The fumes from the battery acid can cause an explosion.
1. Remove the battery (1) and battery tray (3).
2. Remove the protective caps from the battery terminals.
3. Use a 12 volt battery charger to charge the battery (1). Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service centre charge the battery.
4. Install the battery (1) and battery tray (3). Make sure the positive (+) terminal (4) is on the left side.
(Figure 4)
How To Install The Front Wheels
(Figure 1)
Use a knife and cut the four sides of the con­tainer. Install the front wheels (1) in the con­tainer.
NOTE: Use a piece of wood about 4 feet (1.25 meters) long to raise the front of the tractor. If a piece of wood cannot be found, get another person to help lift the tractor. Be careful, do not let the tractor fall.
1. Raise the front of the tractor. Set a support (block of wood) under the tractor.
2. Make sure the valve stem (2) is to the out­side of the tractor. Slide the front wheel (1) on the spindle (3).
3. Fasten each front wheel (1) with washer (4) and cotter pin (5). Bend the ends of the
cotter pin (5) appart to keep the front wheel (1) on the spindle (3).
4. After the front wheels (1) are installed, lift the tractor from the support. Roll the tractor off of the container.
5. If your tractor has hub caps (6), install the hub caps (6). Make sure the washers (4) hold the hub caps (6) in place.
How To Mount The Chute Deflector
(Figure 11)
For shipment, the chute deflector (1) is not mounted in the operating position. Make sure the chute deflector (1) is correctly mounted as follows.
1. Put the chute deflector (1) in the operating position.
2. Fasten the chute deflector (1) with bolt (2) and nut (3).
3. Tighten the two nuts (3).
How To Install The Seat
1. Carefully remove the plastic bag from the
seat (1).
2. Align the holes in the seat hinge (2) to the holes in the seat (1). Fasten the seat (1) to the seat hinge (2) with the fasteners (4) and
(5).
3. Check the operating position of the seat (1). If the seat (1) needs to be adjusted, loosen the two wing bolts (5). Slide the seat (1) for- ward or backward along the seat adjusting
holes (3). Tighten the wing bolts (5).
(Figure 2)
How To Assemble The Steering Wheel
(Figure 3)
1. Make sure the front wheels point forward.
2. Slide the cover (3) over the steering post (2). Make sure the collar of the cover (3) is on top.
3. Slide the steering wheel (1) onto the steer-
ing post (2).
4. Attach the steering wheel (1) to the steer­ing post (2) with screw (4) and washer (6).
5. Some models have an the parts bag. Attach the insert (7) to the center of the steering wheel (1).
Maintenance Free Battery
IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.
1. Check the top of the battery (1) for the loca­tion of the battery date.
2. If the battery (1) is put into service the , the battery cables can be attached with­out charging the battery (1). See “How To Install The Battery Cables”.
3. If the battery (1) is put into service the battery (1) must be charged. See “How To Charge The Maintenance Free Battery”.
optional
(Figure 4)
insert (7) in
before
after
the ,
How To Install The Battery Cables
(Figure 4)
WARNING: To prevent sparks, faste the red cable to the positive (+) ter­minal before you connect the black
cable.
1. Remove the protective caps from the battery terminals.
2. Slide the terminal cover (2) onto the red
cable (5). Fasten the red cable (5) to the positive (+) terminal (4) with the fasteners (6) and (7).
3. Fasten the black cable 8 to the negative (–) terminal with the fasteners (6) and (7).
How To Prepare The Engine
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed.
See the engine manufacturer’s instructions for the type of petrol and oil to use. Before you use the unit, read the information on safety, oper­ation, maintenance, and storage.
WARNING: Follow the engine manu­facturer’s instructions for the type o
petrol and oil to use. Always use a safety petrol container. Do not smoke when adding petrol to the engine. When inside an enclosure, do not fill with petrol. Before you add petrol, stop the engine. Let the engine cool for several minutes.
Important! Before You Start Mowing
Check the engine oil. Fill the fuel tank with petrol. Check the level of the mower hous-
ing.
Check the air pressure of the tyres. Attach the battery cables.
F–000741L
12
Page 13
OPERATION
NOTE: Illustrations and pictorials begin on page 2.
Location Of Controls
Blade Rotation Control (1): Use the blade rota-
tion control to start and stop the rotation of the blade.
Brake Pedal (2): Use the brake pedal to quickly stop.
Headlight Switch (3): The headlight switch is the first part of the ignition switch. To use the lights with the engine running, turn the key to the position for the lights.
Ignition Switch (3): Use the ignition switch to start and stop the engine.
Speed Control Pedal (4): Use the speed con­trol pedal to change the speed and the direction of the unit.
Lift Lever (5): Use the lift lever to change the height of cut.
Parking Brake Lever (6): Use the parking brake lever to engage the brake when you leave the unit.
Throttle Control Lever (7): Use the throttle control lever to increase or decrease the speed of the engine.
Automatic Drive disconnect (8): use the auto­matic drive disconnect, located under the seat, to disengage the transmission.
Attachments
This unit can use many different attachments. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use attachments that engage the ground like a plough, a disk harrow, or a cultivator.
For trailer and pull–behind attachments, the maximum weight is 113 kg (250 lbs.).
How To Use The Throttle Control
(Figure 5)
Use the throttle control (7) to increase or de­crease the speed of the engine.
1. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine, oper­ate the engine in the FAST position.
2. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the en­gine.
How To Use The Blade Rotation Control
(Figure 5)
Use the blade rotation control (1) to engage the blade(s).
1. Before you start the engine, make sure the blade rotation control (1) is in the DISEN­GAGE position.
2. Move the blade rotation control (1) to the ENGAGE position to rotate the blade(s).
F–000741L
(Figure 5)
NOTE: If the engine stops when you en­gage the blade(s), the seat switch is not activated. Make sure you sit in the middle of the seat.
3. Move the blade rotation control (1) to the DISENGAGE position to stop the blade(s). Before you leave the operator’s position, make sure the blade(s) has stopped rotating.
4. Before you ride the unit across a sidewalk or a road, move the blade rotation control (1) to the DISENGAGE position.
WARNING: Always keep your hands and feet away from the blade, deflector opening, and the
mower housing when the engine runs.
How To Use The Speed Control Pedal
(Figure 5)
The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic trans­mission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal.
The speed and direction of travel is controlled by a single speed control pedal (4) operated with your right foot. Do not use the left brake pedal in normal operation. Only use the left brake pedal to quickly stop in an emergency.
How To Drive Forward
1.
(Figure 21)
nect (1) must be in the DRIVE position (2).
2. Slowly release your left foot from the brake pedal.
3. Move the throttle control to the FAST posi­tion.
4.
(Figure 20)
pedal (1) forward (4) to the desired speed.
5. To increase forward speed, slowly move the speed control pedal (1) forward. To reduce forward speed, slowly release the speed control pedal (1) until the unit slows to the desired speed.
How To Drive In Reverse
1. Look to the rear.
2. Slowly push the speed control pedal (1) to the REVERSE position (2).
How To Change Directions CAUTION: To change directions, do not use
the left brake pedal. Use only the speed con­trol pedal.
1. Slowly remove your foot from the speed control pedal (1). The speed control pedal (1) will automatically return to the NEUTRAL position (3).
2. When the unit stops, slowly move the speed control pedal (1) to the desired direction.
The automatic drive discon-
Slowly push the speed control
How To Disconnect The Transmission
(Figure 21)
To push the unit, use the automatic drive dis­connect (1) to release the transmission. The automatic drive disconnect (1) is under the
seat.
1. The engine must be off.
2. Raise the seat. The automatic drive dis- connect (1) is under the seat.
13
GB
3. Move and latch the automatic drive discon­nect (1) in the PUSH position (3). The
transmission is now released and the unit can be pushed.
NOTE: In cold weather, the heavy viscos­ity oil in the transmission will make the unit difficult to push.
4. To engage the transmission, unlatch the au­tomatic drive disconnect (1). The trans-
mission is now operate.
How To Use The Parking Brake
(Figure 5)
1. Completely push the brake pedal (2) for­ward.
2. Lift the parking brake lever (6).
3. Remove your foot from the brake pedal (2) and then release the parking brake lever (6). Make sure the parking brake will hold the unit.
4. To release the parking brake (6), completely push the brake pedal (2) forward. The park­ing brake will automatically release.
WARNING: Before you leave the operator’s position, set the parking
brake. Move the blade rotation con­trol to the DISENGAGE position. Stop the engine and remove the ignition key.
How To Change The Cutting Height
(Figure 5)
To change the cutting height, raise or lower the lift lever (5) as follows.
1. Move the lift lever (5) forward to lower the mower housing and back to raise the mower housing.
2. When you ride on a sidewalk or road, move the lift lever (5) to the highest position and move the blade rotation control to the DIS­ENGAGE position.
How To Stop The Unit
1. Slowly remove your foot from the speed control pedal (4). The speed control pedal
(1) will automatically return to the NEUTRAL position and the unit will stop.
2. Move the blade rotation control (1) to the DISENGAGE position.
3. Set the parking brake (6).
WARNING: Make sure the parking brake will hold the unit.
4. Move the throttle control (7) to the SLOW position.
5. To stop the engine, turn the ignition key (3) to the OFF position. Remove the key.
How To Transport The Unit
To transport the unit, follow the steps below.
1. Move the blade rotation control to the DIS­ENGAGE position.
2. Raise the lift lever to the highest position.
3. Move the throttle control to a position be­tween SLOW and FAST.
connected
(Figure 5)
and ready to
Page 14
4. Slowly push the speed control pedal forward to the desired speed.
How To Operate With The Mower Housing
IMPORTANT: When you operate with the mower housing, always operate with the throttle control in the FAST position.
1. Start the engine.
2. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position.
3. Move the throttle control to the SLOW posi­tion.
4. Slowly move the blade rotation control to the ENGAGE position.
5. Move the throttle control to the FAST posi­tion.
6. Slowly push the speed control pedal to the desired speed.
NOTE: When you mow in heavy grass or mow with a bagger, use a slow forward speed.
7. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on “How To Level The Mower Housing” in the Mainten­ance section.
WARNING: For better control of the unit, select a safe speed.
How To Operate On Hills
WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit
across a slope.
1. Control the speed only with the speed control pedal. Do not use the brake pedal on a hill.
2. To help prevent an accident, slowly move the speed control pedal. Avoid sudden turns or changes in speed.
3. To reduce forward speed when going down a hill, slowly release the speed control pedal until the unit slows to the desired speed.
How To Stop On a Hill
1. Avoid stopping on a hill. If you must quickly stop in an emergency, remove your right foot from the speed control pedal and quickly de­press the left brake pedal.
2. Set the parking brake.
3. Before you dismount from the seat, move the throttle control to the SLOW position, move the blade rotation control to the DISEN­GAGED position, turn off the engine and set the parking brake.
How To Start Operation On A Hill
1. Start the engine
2. Move the blade rotation control to the EN­GAGED position.
F–000741L
3. Move the throttle control to the FAST posi­tion.
4. Depress the brake pedal and release the parking brake. As you release the parking brake, push the speed control pedal to the desired speed.
Slowly push the speed control pedal as you release the parking
brake. The parking brake must be disengaged before the speed control pedal is able to engage the transmission.
Before Starting The Engine
Check the oil
NOTE: The engine was shipped from the fac­tory filled with oil. Check the level of the oil. Add oil as needed. See the engine manufac­turer’s instructions for the type of petrol and oil to use.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine runs.
2. Check the oil. Follow the procedure in the engine manufacturer’s instructions.
3. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil.
Add Petrol
WARNING: Always use a safety petrol container. Do not smoke
when adding petrol to the fuel tank. Do not add petrol when you are inside an enclosure. Before you add petrol, stop the engine and let the engine cool for several minutes.
(Figure 6)
position with regular unleaded petrol. Do not use premium unleaded petrol. Make sure the petrol is fresh and clean. Leaded petrol will increase deposits and shorten the life of the valves.
How To Start The Engine
the seat. These components tell the electrical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat if the blade rotation control is engaged or if the transmission is engaged. For your protection, always make sure this system operates correctly.
NOTE: The engine will not start unless you depress the brake pedal or engage the park­ing brake and move the blade rotation con­trol to the DISENGAGE position.
1. Push the brake pedal completely forward.
2. Make sure the blade rotation control is in the
3. Move the throttle control completely forward
Fill the fuel tank (1) to the FULL (2)
WARNING: The electrical system
has an operator presence system
that includes a sensor switch for
Keep your foot on the pedal.
DISENGAGE position.
to the CHOKE or FAST position. Some mo-
14
GB
dels have a separate choke knob. Pull the choke knob to the full CHOKE position.
4. Turn the ignition key to the START position.
NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART.
5. Slowly move the throttle control to the SLOW position.
6. To start a hot engine, move the throttle con­trol to a position between FAST and SLOW.
Mowing And Bagging Tips
1. For a lawn to look better, check the cutting level of the mower housing. See “How To Level The Mower Housing” in the Mainten­ance section.
2. For the mower housing to cut level, make sure the tyres have the correct amount of air pressure.
3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight.
4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown.
5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.
6. Use the left side of the mower housing to trim near an object.
7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.
8. When you mow large areas, start by turning to the right so that the cut grass will dis­charge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the op­posite direction making left turns until fin­ished.
9. If the grass is very high, cut two times to de­crease the load on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.
10.For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST position.
11.When you use a bagger, operate the engine with the throttle in FAST position and the speed control pedal pushed 1/3 to 1/2 for­ward..
12.After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help pre­vent a fire.
MAINTENANCE
NOTE: Illustrations and pictorials begin on page 2.
General Recommendations
1. The owner’s responsibility is to maintain this product. This will extend the life of the prod­uct and is also necessary to maintain war­ranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year.
Page 15
3. Check the fasteners. Make sure all fasteners are tight.
4. Follow the Maintenance section to keep the unit in good operating condition.
WARNING: Before you make an in­spection, adjustment, or repair to
spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.
NOTE: Torque is measured in foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque is measured with a torque wrench.
Inspect Blade
hits an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands.
If you keep the blade (1) sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other dam­age. Frequently check the nut (3) that holds the blade (1). Keep the nut (3) tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter (5) for dam­age. Before you operate the unit, replace dam­aged parts with original equipment parts. See the authorized service centre in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part.
the unit, disconnect the wire to the
(Figure 7)
WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade
How To Remove And Install The Blade
(Figure 7)
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Use a piece of wood to keep the blade from rotating.
3. Remove the nut (3) that holds the blade (1).
4. Check the blade (1) and the blade adapter (5) according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an authorized service centre in your area.
5. Clean the top and bottom of the mower hous­ing. Remove all the grass and debris.
6. Mount the blade (1) and blade adapter (5) on the mandrel (6).
7. Mount the blade (1) so that the hi–lift edges
(7) are up. If the blade is upside down, the blade will not cut correctly and can cause an
accident.
8. Fasten the blade (1) with the original washers and nut (3). Make sure the outside rim of the Belleville washer (2) is against the blade (1).
F–000741L
WARNING: Always keep the nut (3) tight that holds the blade (1). A loose nut or blade can cause an
accident.
9. Tighten the nut (3) that holds the blade (1) to a torque of 30 foot pounds (41,5 Nm).
10.Install the mower housing. See “How To Re­move The Mower Housing”.
How To Adjust The Blade Rotation Control
WARNING: To prevent an injury, the blade rotation control must operate correctly.
In normal usage, the blade rotation control will not require an adjustment. However, if the cut­ting performance decreases or the quality of cut is poor, make the following changes.
1. When you mow, make sure the throttle con­trol in in the FAST position.
2.
(Figure 8
the DISENGAGE position (1).
3. Stop the engine. Disconnect the wire from the spark plug.
4. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown.
5.
(Figure 9)
spring (2) from the blade control rod (1). Move the blade drive spring (2) to the middle hole (4). This will increase the ten-
sion on the mower drive belt.
6. Attach the wire to the spark plug. Mow for a short distance and again check the quality of cut. If necessary, move the blade drive spring (2) to the
7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace The Mower Drive Belt”. If the replacing the belt does not correct the problem, take the unit to an auth­orized service centre.
8. Move the blade rotation control to the DIS­ENGAGE position. Stop the engine.
9.
(Figure 10)
brake. Rotate the pulleys with your hand. Make sure the brake pads (1) are pressed tightly against the pulleys
ized service centre.
10.
(Figure 8)
the ENGAGE position (2).
11.
(Figure 10)
brake (7). If the pads are excessively worn
or damaged, replace the brake pad assem­blies. Correct replacement parts and assist­ance are available from an authorized service centre.
12.Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control.
13.When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is move­ment of the belt or the blades continue to ro­tate, engage and disengage the blade rotation control five times to remove any ex-
) Move the blade rotation control to
Disconnect the blade drive
bottom hole
Check the operation of the blade
WARNING: If the brake pads (1) do not press tightly against the pulleys, take the unit to an author-
Move the blade rotation control to
Check the pads for the blade
(5)
15
GB
cess rubber from a new mower drive belt. If you need assistance, take the unit to an authorized service centre.
14.
(Figure 9)
belt, move the blade drive spring (2) to the
top hole
How To Adjust The Speed Control Pedal
(Figure 19)
If the unit will not go into REVERSE or if the unit moves very slowly in REVERSE, adjust the speed control pedal (1) as follows.
1. Stop the engine.
2. Set the parking brake.
3. Remove the hair pin (3) from the adjuster nut (2). Disconnect the adjuster nut (2) from the yoke assembly (4).
4. Rotate the adjuster nut one turn in the direc­tion shown in Figure 19.
NOTE: Too much adjustment will cause the REVERSE speed to be too fast and the FORWARD speed to be reduced.
5. Attach the adjuster nut (2) to the yoke as­sembly (4) with the hair pin (3).
6. To check the adjustment, drive the unit. If the adjustment is correct, the unit will now go into REVERSE.
NOTE: if you need assistance, go to the nearest authorized Service Centre. They have the equipment and experience to make the adjustment.
How To Check And Adjust The Motion Drive Belt
If the motion drive belt is loose, the belt will slip when; going up a hill, pulling a heavy load, or the unit will not move forward.
IMPORTANT: Always operate with the engine speed in the FAST position. If the engine speed is in a slow or moderate position, the engine and transmission can become too hot and cause problems that are similar to a loose motion drive belt.
spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident.
1. Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides.
2.
(Figure 12)
washer (2), and brake spring (3) from the adjustable nut (4).
3. Disconnect the adjustable nut (4) from the brake lever assembly (5) and the parking brake latch (6).
4. Use the cotter pin (1) removed in step 2. Hold the cotter pin(1) at the back of the slot and move the brake lever assembly rearward against the cotter pin (1). This will set a 1/8 inch (3 mm) gap (8) between the brake lever assembly and the back of the slot.
5. Turn the adjustable nut (4) until the nut will fit through the hole in the brake lever (5).
6. Assemble the adjustable nut (4) to the
parking brake latch (6), brake lever (5) and brake spring (3). Fasten with the washer (2) and cotter pin (1).
If you replace the mower drive
(3).
(Figure 12 and Figure 19)
WARNING: Before you make an in­spection, adjustment, or repair to the unit, disconnect the wire to the
Remove the cotter pin (1),
Page 16
7. If the belt still slips after the belt has been adjusted, then the motion drive belt is worn or damaged and must be replaced. See “How To Replace The Motion Drive Belt”.
How To Check And Adjust The Drive
(Figure 13)
Brake
Completely push the brake pedal forward. Move the automatic drive disconnect to the PUSH position. Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake (1) as follows.
1. The location of the drive brake (1) is on the right side of the gearbox (3).
2. Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position.. Turn the hex nut (2) in a clockwise direction until the rear wheels do not turn when the unit is pushed forward.
3. Release the parking brake and push the unit. If the unit does not roll, turn the hex nut (2) in a counter–clockwise direction until the unit rolls.
4. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake (1) is correctly adjusted. Release the parking brake.
WARNING: If you cannot correctly adjust the drive brake, replace the
parts and assistance are available from an authorized service centre.
How To Remove The Battery
To charge or clean the battery (1), remove the battery (1) from the unit as follows.
fore you disconnect the red cable (5).
acid gets on the body or clothing, wash with water.
1. Disconnect the black cable (8) from the
2. Disconnect the red cable (5) from the posi-
3. Lift the battery tray (3) and the battery (1)
brake pads. Correct replacement
WARNING: To prevent sparks, dis­connect the black battery cable (8) from the negative (–) terminal be-
WARNING: The battery contains sulphuric acid which is harmful to the skin, eyes and clothing. If the
negative (–) terminal.
tive (+) terminal (4).
out of the unit.
(Figure 4
)
WARNING: To prevent sparks, fasten the red cable to the positive (+) terminal before you connect the
black cable.
4. Fasten the red cable (5) to the positive (+) terminal (4) with the fasteners as shown.
5. Fasten the black cable (8) to the negative (–) terminal with the fasteners as shown.
How To Level The Mower Housing
(Figure 14 and Figure 15)
If the mower housing is level, the blade will cut easier and the lawn will look better.
WARNING: Before you make an in­spection, adjustment, or repair to
the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by acci­dent
1. Make sure the unit is on a hard flat surface.
2. Check the air pressure in the tyres. If the air pressure is incorrect, the mower housing will not cut level. Make sure the tyres are inflated to: Front Tyres 0,97 BAR (14 PSI), Rear Tyres 0,69 BAR (10 PSI).
3.
(Figure 14)
lowest cut position (2).
position (2).
4.
(Figure 15)
juster knobs (1). Push down on each side of
the mower housing. Make sure both sides of the mower housing are setting on a flat sur­face. Also, make sure the lift links are loose and can easily move up or down.
5. Push down on the lift links (2) and tighten the left and right adjuster knobs (1). Make sure the adjuster knobs (1) are tight. If necessary, use a wrench to tighten the ad-
juster knobs (1).
6.
(Figure 14)
7. Mow for a short distance. If the height of cut is not level, repeat the above steps.
Where To Lubricate
Move the lift lever (1) to the
WARNING: The lifter lever (3) is spring loaded. Make sure the lift lever (3) is locked in the lowest cut
Loosen the left and right ad-
Raise the lift lever (1).
(Figure 16)
GB
Check The Tyres
Check the air pressure in the tyres. Tyres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure is: Front Tyres 0,97 BAR (14 PSI), Rear Tyres 0,69 BAR (10 PSI).
How To Replace The Motion Drive Belt
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Completely push the pedal forward and en­gage the parking brake.
3.
(Figure 17)
4. Disengage the parking brake.
5. Remove the V–idler pulley (5).
6. Remove the belt guides (3) at the middle
idler pulley (4).
7.
(Figure 17)
(2) from the drive pulley (6).
8.
(Figure 18)
(1) from the stack pulley (2), pull the front
end of the belt under the stack pulley (2) and then back between the stack pulley and the steering plate (3).
9. Remove the motion drive belt. A correct re­placement part or assistance is available from an Authorized Service Centre in your area.
10.To install the motion drive belt, reverse the above steps.
11.
(Figure 22)
drive belt (1). Make sure the motion drive belt is installed correctly on the idler pulleys (2).
How To Replace The Mower Drive Belt
(Figure 10)
1. Remove the mower housing. See the instruc­tions on “How To Remove The Mower Hous­ing”.
2. Pull the belt retainer (1) away from the idler
pulley (2) and remove the mower drive belt (3).
3. Pull the belt retainer (4) away from the right mandrel pulley (5) and remove the mower drive belt (3).
4. Pull the belt retainer (4) away from the left mandrel pulley (6) and remove the mower drive belt (3). A correct replacement part or
assistance is available from an Authorized Service Centre in your area.
5. To install the mower drive belt, reverse the above steps.
Remove the idler pulley (1).
Remove the motion drive belt
To remove the motion drive belt
Check the routing of the motion
How To Charge The Battery
WARNING: When you charge the battery, do not smoke. Keep the
battery away from any sparks. The fumes from the battery acid can cause an explosion.
1. Before you charge the battery (1), remove the battery (1).
2. To charge the battery (1), use a 12 volt bat­tery charger. Charge at a rate of 6 amperes for 1 hour.
3. Install the battery (1).
F–000741L
(Figure 4)
Models with grease fittings: Lubricate with grease gun.
Apply grease with a brush to the areas shown.
Lubricate the areas shown with engine oil.
NOTE: Apply grease to the steering gear as­sembly.
CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.
16
How To Remove The Mower Housing
(Figure 23)
1. Move the blade rotation control (1) to the DISENGAGE position.
2. Move the lift lever (2) to the level adjust­ment position.
3. Remove the hair pins and the washers from the adjuster arms (3). See illustrations “C” and “D”.
4. Remove the hair pins and washers from the suspension links (4). See illustrations “A” and “B”.
Page 17
5. Disconnect the extension spring (5) from the blade control rod (6). See illustration “E”.
6. Disconnect the front hanger (9) from the axle support. See illustration “F”.
7. Remove the mower drive belt (7) from the stack pulley (8).
8. Pull the mower housing away from the right side of the unit.
9. To install the mower housing, reverse the above steps.
How To Replace The Fuse
If the fuse is blown, the engine will not start. Remove the fuse and replace with a 15 amp. automotive fuse.
Storage (over 30 days)
At the end of each year, prepare the unit for stor­age as follows.
1. Drain the fuel from the carburettor and the fuel tank. Change the engine oil. See the en-
gine manufacturer’s instructions.
2. Clean the entyre unit.
3. Charge the battery.
How To Order Replacement Parts
The replacement parts are shown either on the back pages of this Instruction Book or in a sep­arate Parts List Book.
Use only manufacturer’s authorized or approved replacement parts. The letter placed on the end of the part number denotes the type of finish for the part, C for chrome, Z for zinc, a PA for pur­chased assembly. It is important that you include this when ordering a part. Do not use attach­ments or accessories not specifically recom­mended for this unit. In order to obtain proper replacement parts you must supply the model number of your mower (see nameplate).
Replacement parts, except for the engine, trans­mission, transaxle or differential, are available from the store where the mower was purchased or a service shop recommended by the store.
GB
If you are unable to obtain parts or service in the manner outlined above, then contact:
AUSTRALIA
Holdings LTD of Campsie, NSW Wade Street Campsie, N.S.W. 2194
NEW ZEALAND
Sunbeam Victa Corporation LTD 1043 Tremaine Avenue Palmerston North Wellington
Collect telephone calls will not be accepted. Replacement parts for the engine, transaxle, or
transmission, are available from the manufac­turer’s authorized service centre found in the commercial pages of the telephone directory. Also, see the individual engine or transmission warranties to order replacement parts.
When ordering the following information is re­quired:
(1) The Model Number (2) Serial Number (3) Part Number (4) Quantity
F–000741L
17
Page 18
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric–Start Models: Clean the battery ter­minals. Tighten the cables.
3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.)
4. Drain the fuel tank. Clean the fuel line. Re­place the fuel filter.
5. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine sev­eral times. Install the spark plug.
6. Replace the spark plug.
7. Adjust the carburettor.
PROBLEM: The engine will not turn over.
1. Follow the steps, “How To Start The Engine” in this book.
2. Electric–Start Models: Charge the battery.
3. Replace the fuse.
4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.
5. Electric–Start Models: replace the solenoid. Recoil–Start Models: replace the module.
PROBLEM: The engine is difficult to start.
1. Adjust the carburettor.
2. Replace the spark plug.
3. Replace the fuel filter.
PROBLEM: The engine does not run smooth or has a loss of power.
1. Check the oil.
2. Clean the air filter.
3. Clean the air screen.
4. Replace the spark plug.
5. The engine is working too hard. Use a lower gear.
6. Adjust the carburettor.
7. Replace the fuel filter.
PROBLEM: The engine does not run smooth at fast speed.
1. Replace the spark plug.
2. Adjust the throttle control.
3. Clean the air filter.
4. Replace the fuel filter.
PROBLEM: The engine stops when the blades are engaged.
1. Check the wiring harness for damage or a loose connection. Repair the damaged wire.
2. Grass bag must be installed (applies only to model with rear discharge grass bag).
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes. Never mow across a slope.
PROBLEM: The engine will not idle.
1. Replace the spark plug.
2. Clean the air filter.
3. Adjust the carburettor.
4. Adjust the throttle control.
5. Drain the fuel tank. Clean the fuel line. Re­place the fuel filter.
PROBLEM: A hot engine causes a de­crease in power.
1. Clean the air screen.
2. Check the oil.
3. Adjust the carburettor.
4. Replace the fuel filter.
PROBLEM: Excessive vibration.
1. Replace the blade.
2. Check for loose engine bolts.
3. Decrease the air pressure in the tyres.
4. Adjust the carburettor.
5. Check for a damaged belt or damaged pulley. Replace the damaged parts.
PROBLEM: The grass does not dis­charge correctly.
1. Stop the engine. Clean the mower housing.
2. Raise the height of cut.
3. Replace or sharpen the blade(s).
4. Move the shift lever to a slower speed.
GB
5. Move the throttle control to the FAST posi­tion.
6. Replace the spring for the blade idler.
7. Clean the extension tube and the connector tube (applies only to model with rear dis­charge grass bag).
PROBLEM: The mower housing does not cut level.
1. Check the air pressure in the tyres.
2. Adjust the level of the mower housing.
3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The mower blades will not rotate.
1. Check the mower drive belt. Make sure the belt is installed correctly.
2. Replace the mower drive belt.
PROBLEM: The unit will not move when the brake is released and the speed control pedal is depressed.
1. Check the motion drive belt. Make sure the belt is installed correctly.
2. Adjust the clutch.
3. Replace the motion drive belt.
4. Release the Automatic Drive Disconnect under the seat.
PROBLEM: The unit moves slower or stops when the speed control pedal is depressed.
1. Adjust the clutch.
2. Replace the motion drive belt.
PROBLEM: When the brake pedal is re­leased, belt noise can be heard.
1. Temporary belt noise does not change the operation of the unit. If belt noise is continu­ous, check the routing of the belt. Make sure the belt is inside all belt guides.
2. If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
F–000741L
18
Page 19
REPAIR PARTS
F–000741L
19
Page 20
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
CHASSIS & HOOD
19
17
18
13
14
15
16
16
11
12
10
20
21
24
23
33
25
32
31
30
26
27
35
16
F–000741L
47
46
43
16
45
44
36
20
31
34
31
42
16
16
16
37
28
38
41
29
16
28
39
40
Page 21
Key No. Description Part No.
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
CHASSIS & HOOD
Key
No. Description Part No.
1 Seat 690566 2 Cap, Push 0n 28x23 3 Spring 94057 4 Screw 26x229 5 Bolt, Wing 94160 6 Washer 17x47Z 7 Bolt, Shoulder 9x56 8 Support, Seat 94154E700
9 Rod, Pivot 94156 Z 10 Bracket, Pivot 94153E700 11 Bolt 1x45 12 Nut 15x89 13 Bolt, Shoulder 9x55 14 Washer 94155Z
28 Reflector, Headlight 94807 Z 29 Lens, Right 94080 30 Bumper 94744 31 Screw 26x270 32 Screw 26x238 33 Bearing, Steering 94075 34 Dash 94074E700 35 Nut 15x124 36 Panel, Access 93007E700 37 Support, Dash 95318E700 38 Bracket, Rear Hanger 94013E700 39 Support, Left Grille 94083E700 40 Axle, Hanger 94007E700
41 Support, Right Grille 94082E700 15 Spring 164x31 16 Screw 26x249 17 Screw 26x263 18 Spring 164x30 19 Deck, Seat 95122E549 20 Nut 15x123 21 Plate, Index 94829E700 23 Mat, Left 94999 24 Mat, Right 94998 25 Hood 94072E549 26 Grille 94079E700 27 Lens, Left 94081
42 Bolt, Shoulder 9x58
43 Frame, Right 690206E700
44 Frame, Left 690207E700
45 Container, Battery 690424
46 Plate, Hitch 1001002E700
47 Panel, Rear 690434E700
–– Decal, Right Hood 48x248
–– Decal, Left Hood 48x247
–– Decal, Left Hood 48x247
–– Decal, Dash 44x6817
–– Decal, Victa 48x018
–– Book, Instruction F–000741L
F–000741L
21
Page 22
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
MOTION DRIVE
63
40
13
26
28
24
25
26
27
21
11
46
12
18
16
51
22
29
30
16
46
17
46
23
10
51
14
15
19
20
50
F–000741L
53
52
14
33
36
36
37
26
38
27
39
62
60
58
61
55
56
59
57
26
34
35
54
44
43
42
41
30
22
31
32
45 47
48
49
22
Page 23
Key No. Description Part No.
1 Screw 26x249
REPAIR PARTSMODEL 40564x88B (VRO 4015HX) MOTION DRIVE
Key
No. Description Part No.
33 Rod, Yoke 94425E700
2 Nut, Flange 15x84 3 Guide, Belt 93349 4 Bracket, Idler 94431E700 5 Locknut 15x79 6 Washer 17x47 Z 7 Rod, Clutch 94417 Z 8 Pin, Cotter 30x20
9 Adjuster 94815 10 Latch, Parking Brake 94045 Z 11 Bracket Assembly, Idler 690517 Z 12 Bolt, Shoulder 9x39 13 Rod, Parking Brake 94152 Z 14 Bracket, Transaxle 94008E700 15 Belt 37x61 16 Pulley, Idler 690409 17 Arm Assembly, Idler 94409 Z
34 Spring, Extension 165x115 35 Washer 17x169 36 Bracket, Pivot 94035E700 37 Lever, Clutch/Brake 94038E700 38 Strap, Left Torque 94433E700 39 Rod, Front Control 95226 Z 40 Grip 91079 41 Pedal, Speed Control 95121E700 42 Washer 17x148 43 Arm, Disconnect 94430 Z 44 Spring 165x112 45 Bolt 6x105 46 Spacer 690369 47 Washer 17x38 48 Washer 17x169
49 Transaxle * * * * 18 Pulley, Idler 690410 19 Pedal 21544 20 Frame, Left 690207E700 21 Frame, Right 690206E700 22 Nut, Flange 15x88 23 Spring, Extension Clutch 165x142 24 Rod, Disconnect 94428 Z 25 Bracket, Disconnect 94429E700 26 Bolt, Carriage 2x53 27 Screw 26x216 28 Strap, Right Torque 94432E700 29 Rod, Link 94426 Z 30 Pin, Hair 31x4 31 Pin, Hair 31x6 32 Nut, Adjuster 92132
50 Key, Square 21553
51 Nut, Flange 15X98
52 Bolt 1x155
53 Spring, Extension 165x92
54 Clamp, Transaxle 94434E700
55 Washer 17x160
56 Spacer 690554 Z
57 Washer 17x195
58 E–Ring 11x3
59 Valve Stem 24373
60 Wheel & Tire Assembly 92294–601
61 Tire * 24375
–– Tube 407049
62 Cap, Hub 94618
63 Guide, Belt 94781
* When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match. ** For information on Replacement Parts see the Central Parts Distributor in your area.
F–000741L
23
Page 24
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
STEERING
41
42
39
40
30
13
12
15
30
30
14
30
19
17
18
30
37
20
31
19
38
F–000741L
30
36
34
35
33
25
31
11
10
32
25
24
16
29
25
28
24
27
23
22
26
20
21
22
23
24
25
Page 25
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
STEERING
Key No. Description Part No.
1 Wheel, Steering 95185 2 Post, Steering 690625 3 Insert, Steering Wheel 711326 4 Bearing 94124 5 Nut, Flange 15x113 6 Bolt, Shoulder 9x57 7 Gear, Pinion 690183E700 8 Ring, Snap 11x25
9 Gear, Sector 94121E700 10 Bearing 94123 11 Bolt 1x84
Key
No. Description Part No.
23 Washer 17x104 24 Washer 17x53 Z 25 Nut, Flange 15x84 26 Axle Assembly 690210E700 27 Drag Link, Left 95329E700 28 Spindle Assembly, Right 94575E700 29 Drag Link, Right 95328E700 30 Screw 26x249 31 Bearing, Wheel 91334 32 Stem, Valve 24373
33 Tire * 24380 12 Plate, Steering 690551E700 13 Plate, Engine 94006E700 14 Nut, Flange 15x88 15 Nut, Flange 15x118 16 Bracket, Hanger 94013E700 17 Axle, Hanger 94007E700 18 Bolt 1x146 19 Pin, Cotter 30x49 20 Bearing 690150 21 Spindle Assembly, Left 94576E700 22 Bolt 1x111
–– Tube 407924
34 Wheel and Tire Assembly 94581–601
35 Washer 17x195
36 Washer 17x192
37 Washer 17x113
38 Hub Cap 94618
39 Screw 26x267
40 Bellows 92059
41 Bolt 25x3
42 Lockwasher 17x146
* When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.
F–000741L
25
Page 26
MOWER HOUSING SUSPENSION
21
14
22
24 24
17
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
11
12
10
11
18
16
15
14
15
13
12
24
14
25
22
27
20
32
37
26
26
36
34
11
20
33
25
19
32
39
30
23
31
38
40
24
43
25
F–000741L
31
24
44
25
30
26
39
15
41
42
24
15
Page 27
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
MOWER HOUSING SUSPENSION
Key No. Description Part No.
1 Grip 92698 2 Handle, PTO 94157 Z 3 Pad, Switch 94022 Z 4 Bolt 25x3 5 Grip 92697 6 Spring 166x40 7 Washer 17x103 8 Handle, Lift 690533
9 Lever, PTO 94017 Z 10 Bolt, Shoulder 9x39 11 Pin, Cotter 30x20
Key
No. Description Part No.
22 Washer 17x168 23 Washer 17x57 24 Pin, Hair 31x4 25 Washer 17x91 Z 26 Bolt, Carriage 2x85 27 Lever Assembly, Lift 690363E700 30 Pin 94067 31 Bracket, Rear Suspension 94055E700 32 Spacer, Lifter 690151 33 Bolt, Shoulder 9x53
34 Bracket, Pivot 94015E700 12 Washer 17x102 13 Link, PTO 94004 Z 14 Nut, Flange 15x84 15 Screw 26x249 16 Spring 166x39 17 Bracket, PTO 94018E700 18 Spring 165x119 19 Crank, PTO 690394E700 20 Link, Lift 690212E700 21 Link, Lift Handle 690122E700
36 Washer 17x191
37 Nut, Flange 15x84
38 Spring 165x131
39 Nut, Flange 15x68
40 Bracket, PTO 94005E700
41 Hanger, Left Deck 94027E700
42 Hanger, Right Deck 94026E700
43 Rod, Hanger 94158Z
44 Bracket, Suspension 94058E700
F–000741L
27
Page 28
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
MOWER HOUSING
12
20
47
13
10
15
14
17
31
26
22
24
17
53
25
23
46
12
22
52
11
22
22
22
19
32
23
3029
24
17
27
26
23
22
24
28
48
32
22
19
547
22
22
23
17
10
54
15 16
18
13
14
11
17
51
50
33
F–000741L
33
44
43
42
33
42
41
36
39
40
45
38
33
34
28
33
37
17
33
33
14
34
36
37
35
38
39 40
Page 29
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
MOWER HOUSING
Key
No. Description Part No.
1 Pulley, Jackshaft 92851 2 Nut, Hex 15x121 3 Belt, Mower Drive 37x62 4 Pulley, Idler 690387 5 Nut, Flange 15x84 6 Jackshaft 94129 7 Spacer 94130 8 Link, Lift 690212E700
9 Pad, Friction 94137 10 Bolt, Shoulder 9x52 11 Bracket, Suspension 94055E700 12 Pad Assembly, Left Brake 94049E700 13 Knob 94068
Key
No. Description Part No.
29 Spring 166x42 30 Bracket, Right Suspension 94142E700 31 Plate 91770E700 32 Nut, Flange 15x88 33 Bolt, Carriage 2x53 34 Mandrel 690222 35 Bracket, Suspension 94058E700 36 Adapter, Blade 92466 37 Blade 92002E701 38 Washer 17x166 39 Washer 17x165 40 Nut 15x100
41 Spring 166x4 14 Bolt, Shoulder 9x51 15 Plate, Suspension 94128E700 16 Spring 166x43 17 Nut, Flange 15x79 18 Bracket, Left Suspension 94143E700 19 Pin, Hanger 95194 20 Nut, Flange 15x98 22 Bolt 25x7 23 Cover, Pulley 94051E700 24 Bolt, Shoulder 9x39 25 Arm, Idler 690408 26 Spring 166x41 27 Pad Assembly, Right Brake 94047E700 28 Bracket Assembly, Brake 94145E700
42 Cap, Push On 28x23
43 Rod, Pivot 94957 Z
44 Deflector Assembly 94707
45 Bracket, Deflector 94956E700
46 Bracket, Front Hanger 94144E700
47 Washer 17x45 Z
48 Guide, Belt 94781
50 Bracket, Support 94681E700
51 Screw 26x249
52 Spring, Extension 165x119
53 Spacer 690369
54 Housing, Blade * 94888E700
1–54 Complete Mower Housing Assembly 776103
* Includes Key No. 17, 18, 30, 31, 32, 33, 45, 46, 47 and 51.
F–000741L
29
Page 30
26
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
ENGINE MOUNT
28
29
15
31
30
10
22
21
22
21
23
15
F–000741L
30
23
11
14
12
13
Page 31
Key
No. Description Part No.
1 Fuel Cap 92317 2 Fuel Tank 94073 3 Hose Clamp 95197 4 Fuel Line 23717 5 Hose Clamp 95197 6 Screw 26x201 7 Plate, Engine 94006E700 8 Throttle Control 91989 9 Engine –––––
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
ENGINE MOUNT
10 Bolt, Engine Mount 25x7
11 Stack Pulley Assembly 690440 Z 12 Lockwasher 19x35 13 Bolt, Hex 1x140 14 Washer 17x170 15 Screw 26x249 21 Guide, Belt 93349 22 Nut, Flange 15x79Z 23 Guide, Belt 94066 26 Screw 26x253 28 Pipe, Exhaust 92855 29 Clamp 92558 30 Shield, Heat 92550 31 Screw 26x263
F–000741L
31
Page 32
REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
ELECTRICAL SYSTEM
SPARK
PLUG
DIODE
RED DC
OUTPUT
ARMATURE
STAT OR
YELLOW
BLACK AC
OUTPUT
AC
WHITE
DC
RED
ORANGE
AFTERFIRE SOLENOID
2
GRAY
VIOLET
YELLOW
3
RED
1
BLACK
START
SWITCH
BLACK
RED RED
GREEN GREEN
HEADLIGHT HARNESS
ORANGE
NC
YELLOW
ORANGE
4
NO
YELLOW
CLUTCH
BRAKE
SWITCH
( PEDAL UP )
NC
PTO SWITCH
DISENGAGED
NO
BLACK
SOLENOID
15 AMP
FUSE
4
5
RED
RED
STARTER
6
9
7
ORANGE
SEAT SWITCH HARNESS
8
YELLOW
RED
YELLOW
NC
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SEAT SWITCH UNOCCUPIED
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REPAIR PARTSMODEL 40564x88B (VRO 4015HX)
ELECTRICAL SYSTEM
Key
No. Description
1 Harness, Light Wire 250x92
Socket, Light 92372 Bulb, Light 90084
2 Harness, Chassis Wire 250x87
3 Switch, Ignition 92556
Key, Ignition 20729 Nut, Hex 91489 Cap, Ignition 91488
4 Switch, Limit 94136
5 Fuse 54212
Holder, Fuse 407078
6 Solenoid 94613
Screw, Mounting 26x229 Locknut 15x116
Part No.
7 Cable, Battery Ground 24x32
Screw, Ground Cable 26x213
8 Battery 21075
Bolt, Carriage 2x82 Wingnut 14x79 bOOT 54148
9 Harness, Seat Switch Wire 250x67
10 Switch, Seat Sensor 94159
11 Cable 24x31
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