Vicor VIPAC-28 User Manual

28 Vdc MIL-COTS
DESIGN GUIDE
VIPAC
ONTENTS
C
2 P
4 FEATURES
5 INPUT / OUTPUT OPTIONS
6 SPECIFICATIONS
RODUCT OVERVIEW
7 – 8 TE
9 INPUT CONNECTIONS
10 – 12 OU
13 CHASSIS CONFIGURATIONS
14 – 15 MOUNTING OPTIONS
16 MECHANICAL DRAWINGS
16 MECHANICAL INFORMATION
17 THERMAL MANAGEMENT
18 GENERAL INFORMATION
19 APPLICATION TIPS
CHNICALOVERVIEW
TPUTCONNECTIONOPTIONS
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ODUCT
R
P
Vicor’s 28 V MIL-COTS VIPAC™is an integrated power system
leveraging the latest advances in DC-DC converter technology
and modular front ends. VIPAC combines application specific
power processing units (PPU) and a choice of chassis styles to
provide fast, flexible and highly reliable power solutions for a
wide range of demanding applications.
The PPU is the core element of the system and incorporates either
Vicor’s M-FIAM5B or M-FIAM9 to provide transient protec-
ion, EMI filtering and inrush current limiting.
t
The web-based VCAD tool enables designers to configure the
PPU with up to three independently regulated outputs having
power levels from 50 to 400 W. Vicor’s Maxi, Mini, Micro Series
DC-DC converters, in industry standard quarter, half and full
brick packages, are used to deliver output voltages from 3.3 to
48 Vdc. Additionally, the wide trim range of the modules can pro-
vide operating voltages as low as 500 mV.
The PPU is comprised of:
O
ERVIEW
V
PPU
• DC input modular front end
• Vicor’s Maxi, Mini, Micro Series high density
DC-DC converters
• Interface board
• Coldplate or finned chassis
• Choice of output termination styles
The VIPAC is offered in several chassis configurations facilitating
its use in a variety of applications using either conduction,
convection or forced convection cooling. The low profile,
conduction cooled version may be mounted to an existing
cabinet wall, coldplate or heat sink. The 0.5" or 1" finned
versions, available in longitudinal or transverse configurations,
are ideal for use in free or forced convection environments.
The use of standard chassis footprints allowsdifferent input voltage
configurations of theVIPAC to be used interchangeably
depending on system and market requirements.
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re-assembled and Tested Front Ends
P
M-FIAM5B – Filter Input Attenuator Module
-FIAM9 – Filter Input Attenuator Module
M
Rugged Interconnect Board
electable for Single, Multiple
S
r Parallel Outputs
o
Input Options
8 Vdc MIL-COTS version
2
Control Interface
Output Sequencing
BUS-OK /Bus Voltage Monitor
Output Enable / Disable
rotective Features
P
Inrush Current Limiting
nput Transient Protection
I
Auto Restart
EMI Filtering
Platform Options
Low Profile Coldplate
0.5" and 1" Optional Finned Configurations
DC Input
18 – 36 Vdc; 28 V nom.
Vicor’s Maxi, Mini, Micro Series
DC-DC Converters
Output Voltages 0.5 – 48 Vdc
50 – 400 W / Output
(1/4 Brick Modules Shown)
Choice of Output Termination
(LugMate Shown)
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EATURES
–Out
–S
SC
+S
+Out
Load
R
D
Trim Down
Error Amp
1k Ω
1.23 V
0.033 μF
–Out
SC
+Out
Load
R
D
Trim Down
Error Amp
1 kΩ
1.23 V
0.033 μF
F
Control Interface
Power Up / Down control
Output sequencing for Turn-on, Turn-off
BUS-OK
Partitioned Power Architecture
Maximizes packaging flexibility
Enhanced reliability
Wide operating temperature range
–40˚ to +95˚C chassis H-Grade
–55˚ to +95˚C chassis M-Grade
Secondary Control
Output voltage trimming
10 – 110% Vout
Micro
Mini and Maxi
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NPUT /
I
UTPUT
O
PTIONS
O
Output Voltage Selection
VIPAC Configuration
MVC-G / MVX-G
MVC-D / MVX-D
MVC-A / MVX-A
# Outputs
Single
Single ll
Dual
Dual ll
Triple
# Outputs
Single
3.3 V 5 V 12 V 15 V 24 V 28 V 36 V 48 V Total
Micro Maximum Output Power (W)*
75 100 100 100 100 100 100 100 100
150 200 200 200 200 200 200 200 200
75 100 100 100 100 100 100 100
75 100 100 100 100 100 100 100
150 200 200 200 200 200 200 200
75 100 100 100 100 100 100 100
75
75 100 100 100 100 100 100 100 300
75 100
Mini Maximum Output Power (W)*
150 200 200 200 200 200 200 200 200
100 100 100 100 100 100 100
100 100 100 100 100 100
200
300
MVC-E / MVX-E
Single ll
MVC-B / MVX-B
MVC-F / MVX-F
*Model numbers and total output power capability are application specific.
Component tolerances may effect total output power (±5%) in parallel (//) configurations.
See VIPAC configuration tool at: vicorpower.com/vcad
MVC-xxx refers to M-FIAM5B MVX-xxx refers to M-FIAM9
Dual
# Outputs
Single
300 400 400 400 400 400 400 400 400
150 200 200 200 200 200 200 200
150 200 200 200 200 200 200 200
Maxi Maximum Output Power (W)*
264 400 400 400 400 400 400 400 400
400
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PECIFICATIONS
S
28 Vdc Input MIL-COTS Version
Parameter Min Typ Max Unit Notes
Operating input voltage 18 28 36 Vdc Continuous Turn-on 18 Vdc Inrush current 5.0 A pk Inrush limiting 0.007 A µF Transient immunity (M-FIAM5B) 50 Vdc 12.5 ms per MIL-STD-704E/F Transient immunity (M-FIAM9) 100 Vdc 50 ms per MIL-STD-1275A/B/D
250 Vdc 70 ms per MIL-STD-1275A/B/D 70 Vdc 20 ms per MIL-STD-704A
50 Vdc 12.5 ms per MIL-STD-704E/F EMI MIL-STD-461E Conducted emissions: CE101, CE102 Conducted susceptibility: CS101, CS114, CS115, CS116 Reverse Polarity Protection Internally fused
Environmental
Parameter Min Typ Max Unit Notes
Dielectric withstand
Input to chassis 1,500/2,121 Vrms/Vdc Operating chassis temperature H-Grade -40 95 °C M-Grade -55 95 °C Shock
(40 g for 15–23 ms, 75 g for 8–13 ms) Vibration MIL-STD-810F Method 514.5, Procedure 1 (20–2000 Hz at 5 g) Humidity 5 95 % Non-condensing
MIL-STD-810F
Method 516.5, Procedure 1
Output Specifications - General
Parameter Min Typ Max Unit Notes
Output voltage set point ±1 % Vout nom Line regulation ±0.02 ±0.2 % Low line to high line; full load Temperature regulation ±0.002 ±0.005 %/˚C Over operating temp. range Over temperature shut down 115 ˚C Power sharing accuracy ±2 ±5 % 10% to 100% of full load Programming range 10 110 % Of nominal output voltage. (For trimming below 90% of nominal, a minimum load
of 10% of maximum rated power may be required) Current limit 115 % Iout max. Output voltage 95% of nominal Short circuit current 115 % Iout max. Output voltage <250 mV
at 25°C, nominal line and nominal load, per module unless otherwise specified
Interface Control Functions
Type Master Output Output Bus Emergency
Enable Enable/Disable Sequencing OK Off
Local √ √ √
Ρεμοτε √ √ √ √ √
Output Sequencing
Power up will always occur in the defined sequence stored within the device. Any preprogrammed power down sequence, except the default, will not be in effect upon loss or removal of the VIPAC source voltage. Sequenced power down can only be achieved by issuing the requisite commands through the interface before removing the source voltage.
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