Vicor PI2007-EVAL2 User Manual

Picor Corporation • picorpower.com
PI2007-EVAL2 User Guide Rev. 1.1 Page 1 of 9
PI2007-EVAL2 12V/15A High Side Active ORing
Evaluation Board User Guide
Content Page
Introduction ......................................................... 1
Product Description ............................................ 2
Schematic ........................................................... 3
Bill of Material...................................................... 4
Test Procedure .................................................... 5
Recommended Material ...................................... 5
PCB Layout ......................................................... 8
Mechanical Drawing ............................................ 8
PI2007-EVAL2
Cool-ORing® Series
Cool-ORing® Series
PI2007-EVAL2 Evaluation Board featuring the Cool-ORing PI2007
Active ORing controller.
The PI2007-EVAL2 Evaluation Board is intended to acquaint the user with the benefits and features of the
Cool-ORing® PI2007 full function Active ORing solution.
It is not designed to be installed in end-use equipment.
Please read this document before setting up the PI2007-EVAL2 Evaluation Board and refer to the PI2007 product datasheet for device specifications, functional description and characteristics.
Introduction
The PI2007-EVAL2 allows the user to test the basic principle and operational characteristics of an Active ORing function in a redundant power architecture, while also experiencing the benefits and value of the PI2007 solution versus conventional Active ORing solutions. The PI2007­EVAL2 evaluation board is configured to receive two independent power source inputs, per a typical redundant power architecture, through two Active ORing channels that are combined to form a redundant power output. Each channel contains a PI2007 controller and a 25V N­channel power MOSFET. The MOSFET foot print can take an SO-8 or Power SO-8 MOSFET package. Each channel is capable of up to 15A.
The PI2007-EVAL2 evaluation board is designed with optimized PCB layout and component placement to represent a realistic high density final design for an
During operation, the power devices and surrounding structures can be operated safely at high temperatures.
Remove power and use caution when connecting
and disconnecting test probes and interface lines to avoid inadvertent short circuits and contact with hot surfaces.
When testing electronic products always use
approved safety glasses. Follow good laboratory practice and procedures.
embedded high side Active ORing solution for 12V Bus (10V to 14V) applications requiring up to 15A. This evaluation board is intended as an easy and simple way to test the electrical and thermal performance of the PI2007 Active ORing controller.
Both dynamic and steady state testing of the PI2007 can be completed on the PI2007-EVAL2 evaluation board, in addition to using the key features of the product. Dynamic testing can be completed under a variety of system level fault conditions to check for response time to faults.
This document provides basic instructions for initial start­up and configuration of the evaluation board. Further information on the functionality of the PI2007 can be found in the PI2007 product data sheet.
Picor Corporation • picorpower.com
PI2007-EVAL2 User Guide Rev. 1.1 Page 2 of 9
Cool-ORing® PI2007 Product Description
Terminals Maximum Rating
Vin1, Vin2,
25V/15A
Vout
25V/30A
1, 2
-0.3V to 17.3V / 10mA
VL1, VL2 (R5=R6=1.5kΩ)*
5.5V
* VL1, VL2 voltage can be higher than 5.5V, but R5 and R6
values have to be increased to accommodate the LEDs
Terminal
Description
Vin1
Power source Input #1 or bus input designed to accommodate up to 15A continuous current.
Vin2
Power source Input #2 or bus input designed to accommodate up to 15A continuous current.
1
PI2007 (U1) Fault pin: Monitors U1 fault conditions.
2
PI2007 (U2) Fault pin: Monitors U2 fault conditions.
VC1
PI2007 (U1) VC input: Leave this pin unconnected unless an alternative controller bias voltage.
VC2
PI2007 (U2) VC input: Leave this pin unconnected unless an alternative controller bias voltage.
VL1
Fault pin 1 LED supply
VL2
Fault pin 2 LED supply
Vout
Output: Q1 and Q2 MOSFETs drain connection, connect to the load high side.
Rtn
Return Connection: Three Rtn connections are available and are connected to a common point, the Ground plane. Input supplies Vin1, Vin2, and the output load at Vout should all be connected to their respective local Rtn connection.
The Cool-ORing PI2007 with an external industry standard 25V N-channel MOSFET provides a complete Active ORing solution designed for use in 12V Bus (10V to 14V) redundant power system architectures. The PI2007 controller with an N-channel MOSFET enables extremely low power loss with fast dynamic response to fault conditions, critical for high availability systems.
The PI2007 controller with a low R
N-channel
DS(on)
MOSFET provides very high efficiency and low power loss during steady state operation. The PI2007 controller provides an active low fault flag output to the system during excessive forward current or reverse current, or under VC under voltage condition.
Figure 1 shows a photo of the PI2007-EVAL2 evaluation board, with two PI2007 controllers and two N-channel MOSFET used to form the two Active ORing channels. The board is built with two identical Active ORing circuits with options and features that enable the user to fully explore the capabilities of the PI2007 Active ORing controller.
Figure 1: PI2007-EVAL2 Evaluation Board (1.8 x 1.8)
Table 1: PI2007-EVAL2 Evaluation Board Terminals Description
Picor Corporation • picorpower.com
PI2007-EVAL2 User Guide Rev. 1.1 Page 3 of 9
Schematic
Figure 2: PI2007-EVAL2 Evaluation Board schematic.
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