VICOR P048F048T24AL User Manual

vicorpower.com 800-735-6200 V•I Chip Pre-Regulator Module P048F048T24AL Rev. 1.7
Page 1 of 14
PRELIMINARY
• 48 V input V•I Chip PRM
• Vin range 36 – 75 Vdc
• High density – 875 W/in
3
• Small footprint – 220 W/in
2
• Adaptive Loop feedback
• ZVS buck-boost regulator
• 1.5 MHz switching frequency
• 96% Efficiency
• 125˚C operation
P048F048T24AL
Vin = 36 – 75 V V
f = 26 – 55 V
Pf = 240 W If = 5 A
©
V•I ChipTM– PRM-AL Pre-Regulator Module
Product Description
The V•I Chip Pre-Regulator Module (PRM) is a very efficient non-isolated regulator capable of both boosting and bucking a wide range input voltage. It is specifically designed to provide a controlled Factorized Bus distribution voltage for powering downstream V•I Chip Voltage Transformation Modules (VTMs) — fast, efficient, isolated, low noise Point-of-Load (POL) converters. In combination, PRMs and VTMs form a complete DC-DC converter subsystem offering all of the unique benefits of Vicor’s Factorized Power Architecture (FPA): high density and efficiency; low noise operation; architectural flexibility; extremely fast transient response; and elimination of bulk capacitance at the Point-of-Load (POL).
In FPA systems, the POL voltage is the product of the Factorized Bus voltage delivered by the PRM and the "K-factor" (the fixed voltage transformation ratio) of a downstream VTM. The PRM controls the Factorized Bus voltage to provide regulation at the POL. Because VTMs perform true voltage division and current multiplication, the Factorized Bus voltage may be set to a value that is substantially higher than the bus voltages typically found in "intermediate bus" systems, reducing distribution losses and enabling use of narrower distribution bus traces. A PRM-VTM chip set can provide up to 100 A or 230 W at a FPA system density of 200 A/in
3
or 460 W/in3— and because the PRM can be located, or "factorized," remotely from the POL, these power densities can be effectively doubled.
The PRM described in this data sheet features a unique "Adaptive Loop" compensation feedback: a single wire alternative to traditional remote sensing and feedback loops that enables precise control of an isolated POL voltage without the need for either a direct connection to the load or for noise sensitive, bandwidth limiting, isolation devices in the feedback path.
Actual size
Parameter Values Unit
+In to -In -1.0 to 85.0 Vdc PC to -In -0.3 to 6.0 Vdc PR to -In -0.3 to 9.0 Vdc IL to -In -0.3 to 6.0 Vdc VC to -In -0.3 to 18.0 Vdc +Out to -Out -0.3 to 59 Vdc SC to -Out -0.3 to 3.0 Vdc VH to -Out -0.3 to 9.5 Vdc OS to -Out -0.3 to 9.0 Vdc CD to -Out -0.3 to 9.0 Vdc SG to -Out 100 mA Continuous output current 5 Adc Continuous output power 240 W Operating junction temperature (M-Grade) -55 to 125 °C
(T-Grade) -40 to 125 °C
Storage temperature (M-Grade) -65 to 150 °C
(T-Grade) -40 to 150 °C
Case temperature during reflow: 208 °C
The P048F048T24AL is used with any 048 input series VTM to provide a regulated and isolated output.
DC-DC Converter
Absolute Maximum Ratings
PRM
查询V040F033T060供应商
+In
-In
VTM
K
Ro
+Out
-Out
+Out
-Out
+Out
–Out
VH SC SG OS NC CD
Factorized
Bus (Vf)
TM VC PC
VC PC TM IL NC PR
PRM-AL
+In
Vin
–In
Vout
vicorpower.com 800-735-6200 V•I Chip Pre-Regulator Module P048F048T24AL Rev. 1.7
Page 2 of 14
PRELIMINARY
Overview of Adaptive Loop Compensation
Adaptive Loop compensation, illustrated in Figure 1, contributes to the bandwidth and speed advantage of Factorized Power. The PRM monitors its output current and automatically adjusts its output voltage to compensate for the voltage drop in the output resistance of the VTM. R
OS sets the desired value of the VTM
output voltage, Vout; R
CD is set to a value that compensates for
the output resistance of the VTM (which, ideally, is located at the point of load). For selection of R
OS and RCD, refer to Table 1 below
or Page 9.
The V•I Chip’s bi-directional VC port :
1. Provides a wake up signal from the PRM to the VTM that synchronizes the rise of the VTM output voltage to that of the PRM.
2. Provides feedback from the VTM to the PRM to enable the PRM to compensate for the voltage drop in VTM output resistance, R
O.
Output Power
Designator
(=Pf /10)
P 048 F 048 T 24 AL
Pre-Regulator
Module
Input Voltage
Designator
Product Grade Temperatures (°C)
Grade Storage Operating
T -40 to150 -40 to125
M -65 to150 -55 to125
Configuration
(Fig.21)
Nominal
Factorized Bus
Voltage
AL = Adaptive Loop
Desired Load Voltage (Vdc) VTM P/N
(1)
Max VTM Output Current (A)
(2)
ROS (kΩ)
(3)
RCD (Ω)
(3)
1.0 V048F015T100 100 3.57 26.1
1.2 V048F015T100 100 2.94 32.4
1.5 V048F015T100 100 2.37 39.2
1.8 V048F020T080 80 2.61 35.7
2.0 V048F020T080 80 2.37 39.2
3.3 V040F033T060 60 2.89 32.6
5.0 V048F060T040 40 2.87 33.2 10 V048F120T025 25 2.86 32.9 12 V048F120T025 25 2.37 39.2 15 V048F160T019 18.8 2.49 37.4 24 V048F240T012 12.5 2.37 39.2 28 V048F320T009 9.4 2.74 35.7 36 V048F480T006 6.3 3.16 30.1 48 V048F480T006 6.3 2.37 39.2
Table 1 — Configure your Chip Set using the PRM-AL
Note:
(1) See Table 2 on page 9 for nominal Vout range and K factors. (2) See “PRM output power vs. VTM output power” on Page 10 (3) 1% precision resistors recommended
Figure 1 — With Adaptive Loop control, the output of the VTM is regulated over the load current range with only a single interconnect between the PRM and VTM and without the need for isolation in the feedback path.
General Specifications
V•I Chip Pre-Regulator Module
Part Numbering
+Out
–Out
VH SC SG OS
ROS
NC CD
RCD
Vf =
Vin
VC PC TM IL NC PR
PRM-AL
+In
–In
Factorized
Bus (Vf)
(
V
L
Io•Ro
+
K
K
Vo = VL ± 1.0%
+Out
+In
L O A D
VTM
K
Ro
-Out
+Out
-Out
TM VC
)
PC
-In
vicorpower.com 800-735-6200 V•I Chip Pre-Regulator Module P048F048T24AL Rev. 1.7
Page 3 of 14
PRELIMINARY
Parameter Min Typ Max Unit Note
Input voltage range 36 48 75 Vdc Input dV/dt 1 V/µs Input undervoltage turn-on 33.8 35.3 Vdc Input undervoltage turn-off 30.5 31.8 Vdc Input overvoltage turn-on 75.8 77.3 Vdc Input overvoltage turn-off 78.8 81.0 Vdc Input quiescent current 0.5 1 mA PC low Input current 5.2 Adc Input reflected ripple current 580 mA p-p See Figures 4 & 5 No load power dissipation 3.0 W Internal input capacitance 5 µF Ceramic Recommended external input capacitance 100 µF See Figure 5 for input filter circuit.
Source impedance dependent
Input Specs (Conditions are at 48 Vin, 48 Vf, full load, and 25°C ambient unless otherwise specified)
Figure 3 — Vf turn-on waveform with inrush current – PC enabled at full load, 48 Vin
Figure 2 — Vf and PC response from power up
Figure 4 — Input reflected ripple current at full load and 48 Vin
Input Waveforms
Figure 5 — Input filter capacitor recommendation
Electrical Specifications
V•I Chip Pre-Regulator Module
+IN
–IN
Reflected
Measurement
10 A
100 μF
Al-Electrolytic
Ripple
VC PC TM IL NC PR
PRM-AL
+In
–In
+Out
–Out
VH SC SG OS
NC CD
2.37 kΩ
+ OUT
– OUT
vicorpower.com 800-735-6200 V•I Chip Pre-Regulator Module P048F048T24AL Rev. 1.7
Page 4 of 14
PRELIMINARY
Parameter Min Typ Max Unit Note
Output voltage range 26 48 55 Vdc Factorized Bus voltage (Vf) set by ROS Output power 0 240 W Output current 0 5 Adc DC current limit 5.25 6.0 6.6 Adc IL pin floating Average short circuit current 0.5 A Auto recovery Set point accuracy 1.5 % Line regulation 0.1 0.2 % Low line to high line Load regulation 0.1 0.2 % No CD resistor Load regulation (at VTM output) 1.0 2.0 % Adaptive Loop Current share accuracy 5 10 % Efficiency
Full load 96 % See Figure 6,7 & 8 Output overvoltage set point 56 59.4 Vdc Output ripple voltage
No external bypass 2.3 2.5 % Factorized Bus, see figure 13
With 10 µF capacitor 1.0 1.1 % Factorized Bus, see figure 14 Switching frequency 1.35 1.45 1.55 MHz Fixed frequency Output turn-on delay
From application of power 200 300 ms See Figure 2
From PC pin high 100 µs See Figure 3 Internal output capacitance 5 µF Ceramic Factorized Bus capacitance 47 µF
Output Specs (Conditions are at 48 Vin, 48 Vf, full load, and 25°C ambient unless otherwise specified)
Electrical Specifications
(continued) V•I Chip Pre-Regulator Module
vicorpower.com 800-735-6200 V•I Chip Pre-Regulator Module P048F048T24AL Rev. 1.7
Page 5 of 14
PRELIMINARY
Electrical Specifications
(continued) V•I Chip Pre-Regulator Module
Figure 7 — Efficiency vs. output current at 36 Vf
Figure 8 — Efficiency vs. output current at 26 Vf
Efficiency Graphs
Figure 6 — Efficiency vs. output current at 48 Vf
Efficiency vs. Output Current
98 96 94 92 90 88 86
Efficiency (%)
84 82 80 78
0.5 1.1 1.5 2.0 2.5 3.0 3.5 4.0 4.6 5.0
Output Current (A)
Efficiency vs. Output Current
98 96 94 92 90 88 86
Efficiency (%)
84 82 80 78
0.5 1.0 1.6 2.0 2.5 3.0 3.5 4.0 4.6 5.0
Output Current (A)
Vin
Vin
36V 48V 75V
36V 48V 75V
Efficiency vs. Output Current
98 96 94 92 90 88 86
Efficiency (%)
84 82 80 78
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Output Current (A)
Vin
36V 48V 75V
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