VICOR FasTrak Maxi E-Grade DATA SHEET

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FasTrak Maxi E-Grade Family Rev. 1.1 Page 1 of 8
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4.6 x 2.2 x 0.5 in
117 x 56 x 12,7 mm
45
Absolute Maximum Ratings
Parameter Min Typ Max Unit
Baseplate to sink; flat, greased surface 0.08 °C/Watt Baseplate to sink; thermal pad (P/N 20263) 0.07 °C/Watt Baseplate to ambient 4.9 °C/Watt Baseplate to ambient; 1000 LFM 1.1 °C/Watt Thermal capacity 165 Watt-sec/°C
Thermal Resistance and Capacity
Data Sheet
FasTrak Maxi E-Grade Family
DC-DC Converter Module
Features
• Input voltages: 24, 48, 300 & 375 V
• DC outputs: 2 V – 48 V
• Programmable output: 10 to 110%
• Regulation: ±0.5% no load to full load
• Efficiency: Up to 90%
• Max operating temp: 100°C, full load
• Power density: Up to 120 W/cubic inch
• Parallelable, with N+M fault tolerance
• Low noise ZCS/ZVS architecture
Product Overview
These DC-DC converter modules use advanced power processing, control and packaging technologies to provide the performance, flexibility, reliability and cost effectiveness of a mature power component. High frequency ZCS/ZVS switching provide high power density with low noise and high efficiency.
Applications
Off-line systems with autoranging or PFC frontends, industrial and process control, distributed power, medical, ATE, communications, defense, aerospace
Part Numbering
e.g. V300A12E500BL2
For a description of pin options, see page 6. Baseplate options include slotted flanges, threaded and through-hole. See page 7 for dimensions. For other package sizes and power levels, see the FasTrak Mini (half size) and FasTrak Micro (quarter size) datasheets.
Parameter Rating Unit Notes
+In to –In voltage
24 Vin -0.5 to +36 Vdc 48 Vin -0.5 to +75 Vdc 300 Vin -0.5 to +375 Vdc
375 Vin -0.5 to +425 Vdc PC to –In voltage -0.5 to +7.0 Vdc PR to –In voltage -0.5 to +7.0 Vdc SC to –Out voltage -0.5 to +1.5 Vdc –Sense to –Out voltage 1.0 Vdc Isolation voltage (in to out) 3000 Vrms Isolation voltage (in to base) 1550 Vrms Isolation voltage (out to base) 500 Vrms Operating temperature -10 to +100 °C Storage temperature -20 to +125 °C Pin soldering temperature 500 (260) °F (°C) <5 sec; wave solder Pin soldering temperature 750 (390) °F (°C) <7 sec; hand solder Mounting torque 5 (0.57) in-lbs (N-m) 6 each, # 4-40 or M3
VAE B
Input Voltage
24: 18 – 36 Vin
48: 36 – 75 Vin 300: 180 – 375 Vin 375: 250 – 425 Vin
Output Voltage
2: 2.0 V*
3V3: 3.3V
5: 5 V 12: 12 V 15: 15 V 24: 24 V 28: 28 V 48: 48 V 54: 54 V**
Pin Style
Blank: Short
Tin/Lead
L: Long Tin/Lead S: Short Gold N: Long Gold
Output Power (Watts)
Input 2 Vout 3.3 Vout 5 Vout >5 Vout
24 V 264 400 400 48 V 264 400 500 300 V 160 264 400 500 375 V 264 400 600
Baseplate
Blank: Slotted 1: Threaded 2: Through-hole
* 300 V input only ** 375 V input only
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FasTrak Maxi E-Grade Family Rev. 1.1 Page 2 of 8
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Parameter 2V 3.3V 5V 12V 15V 24V 28V 48V 54V Unit Notes
Efficiency (typ.) 73.5 80.0 83.5 85.5 87.0 88.0 89.0 90.0 89.6 % Nominal input; 80% load; 25°C
Ripple and noise, p-p (typ.) 75 60 70 130 90 80 65 50 160 mV
Nominal input; full load; 25°C; 20 MHz BW
Output OVP setpoint (nom.) 2.8 4.3 6.3 14.3 17.8 28.1 32.7 55.7 62.6 Volts
25°C; recycle input voltage to restart ( 1 minute off )
Dissipation, standby (typ.) 4.8 5.6 6.2 8.0 8.0 6.0 7.4 8.5 6.0 Watts No load; nominal input
Load regulation (max.) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 ±% Vout No load to full load; nominal input
Current limit (typ.) 125 125 125 125 125 125 125 125 125 % Iout Output voltage 95% of nominal
Short circuit current (typ.) 125 125 125 125 125 125 125 125 125 % Iout Output voltage <250 mV
Parameter Min Typ Max Surge Withstand Unit Notes
Input voltage
24 Vin 18 24 36 50 Vdc <100 ms surge withstand
48 Vin 36 48 75 100 Vdc
300 Vin 180 300 375 400 Vdc
375 Vin 250 375 425 500 Vdc
Output voltage setpoint ±1 % Nominal input; full load; 25°C
Parameter Min Typ Max Unit Notes
Line regulation ±0.5 % Low line to high line; full load
Temperature regulation ±0.005 % / °C Over operating temperature range
Power sharing accuracy ±5 % 10 to 100% of full load
Programming range 10 110 %
Of nominal output voltage. For trimming below 90% of nominal, a minimum load of 10% of maximum rated power may be required.
Parameter 24 Vin 48 Vin 300 Vin 375 Vin Units Notes
Undervoltage turn-on 17.5 34.9 175 243 Vdc Typical value
Undervoltage turn-off 15.3 30.5 153 212 Vdc Typical value
Overvoltage turn-off/on 37.8 78.8 N/A 446 Vdc Typical value
MODULE OPERATING SPECIFICATIONS
MODULE INPUT SPECIFICATIONS
MODULE OUTPUT SPECIFICATIONS
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
MODULE OUTPUT VOLTAGE RELATED SPECIFICATIONS
Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading,
contact Vicor applications engineering at 800-927-9474.
Note: 300 Vin models do not have overvoltage turn-off.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FasTrak Maxi E-Grade Family Rev. 1.1 Page 3 of 8
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Parameter Min Typ Max Unit Notes
PRIMARY SIDE
(PC = Primary Control; PR = Parallel)
PC bias voltage 5.50 5.75 6.00 Vdc PC current = 1.0 mA
current limit 1.5 2.1 3.0 mA PC voltage = 5.5V
PC module disable 2.3 2.6 2.9 Vdc Must be able to sink 4 mA. See Fig. 1
PC module enable delay 4 7 ms
PC module alarm 0.5 Vavg UV, OV, OT, module fault. See Figs. 2 and 4
PR emitter amplitude 5.7 5.9 6.1 Volts PR load >30 ohms, < 30 pF
PR emitter current 150 mA
PR receiver impedance 375 500 625 ohms 25°C
PR receiver threshold 2.4 2.5 2.6 Volts Minimum pulse width: 20ns
PR drive capability 12 modules Without PR buffer amplifier
SECONDARY SIDE
(SC = Secondary Control)
SC bandgap voltage 1.21 1.23 1.24 Vdc Referenced to –Sense
SC resistance 990 1000 1010 ohms
SC capacitance 0.033 µF
SC module alarm 0 Vdc With open trim; referenced to –Sense. See Fig. 6
Parameter Min Typ Max Unit Notes
Remote sense (total drop) 0.5 Vdc 0.25V per leg (senses must be closed) Isolation voltage (in to out) 3000 Vrms Complies with reinforced insulation requirements Isolation voltage (in to base) 1550 Vrms Complies with basic insulation requirements Isolation voltage (out to base) 500 Vrms Complies with operational insulation requirements
Isolation resistance (in to out) 10 megohms
Weight 7.3 (210) 8 (227) ounces (grams)
Temperature limiting 100 115 °C See Figs. 2 and 4
Agency approvals cULus, TÜV, CE
UL60950, EN60950, CSA60950, IEC60950. With a fuse in series with the +Input
MODULE CONTROL SPECIFICATIONS
MODULE GENERAL SPECIFICATIONS
ELECTRICAL CHARACTERISTICS, continued
Note:
Specifications are subject to change without notice. The latest data sheets for individual models are available on the Vicor website at vicorpower.com.
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