VICI D-4-I-SH17-R User Manual

Page 1
Valco Instruments Co. Inc.
Pulsed Discharge Detector Model D-4-I-SH17-R Instruction Manual
North America, South America, and Australia/Oceania contact:
800 · 367· 8424 sales 713 · 688· 9345 tech 713 · 688· 8106 fax valco@vici.com
D4_shim_17.P65
Rev. 5/12
Europe, Asia, and Africa contact::
VICI AG International
Schenkon, Switzerland Int + 41 · 41 · 925· 6200 phone Int + 41 · 41 · 925· 6201 fax info@vici.ch
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Page 3
Table of Contents
Introduction
Description and Operating Principles ..............................................................1
Safety Notes and Information ..........................................................................2
Symbols Installation Category Safety
Components of the Detector System .............................................................. 3
System Requirements
Components not Included with the Detector System ...................................... 4
System Purity ..................................................................................................4
Gas Specifi cations ..........................................................................................5
Installation
General Precautions .......................................................................................6
Mounting the Detector on the GC ...................................................................6
Gas Connections.............................................................................................8
Installing and Purging the Gas Regulator ...............................................8
Installing and Purging the Helium Purifi er ...............................................9
Connecting the Discharge Gas to the Detector .......................................9
Capillary Column Connection .......................................................................10
Packed Column Connection ..........................................................................10
Testing for Leaks ........................................................................................... 11
Pulser Module Installation .............................................................................12
Detector Electrical Connections ....................................................................14
Initial Power-Up .............................................................................................15
Mode Selection and Setup
Helium Ionization Mode.................................................................................16
Selective Photoionization Mode ....................................................................16
Troubleshooting ...................................................................................................18
Warranty ..............................................................................................................20
Detector Performance Log ...................................................................................21
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Page 5
Introduction
Description and Operating Principle
1
The PD-D-4-I-SH17-R is a non-radioactive pulsed discharge ionization detector (PDID) which is optimized for the Shimadzu GC -17, GC-2010, and GC-2014. A schematic representation of the basic D4 detector is shown in Figure 1.
The D4 utilizes a stable, low power, pulsed DC discharge in helium as the ionization source. Elutants from the column, flowing counter to the flow of helium from the discharge zone, are ionized by photons from the helium discharge above. Resulting electrons are focused toward the collector electrode by the bias electrode.
The principal mode of ionization is photoionization by radiation arising from the transition of diatomic helium
He
1
+
(
)
A
u
2
to the dissociative 2He(1S
1
) ground state. This is the well-known Hopfield emission. The photon energy from the He2 continuum is in the range of 13.5 eV to 17.7 eV.
The D4 is essentially non-destructive (0.01 - 0.1% ionization) and highly sensitive. The response to organic compounds is linear over five orders of magnitude with minimum detectable quantities (MDQs) in the low picogram range. The response to fixed gases is positive (the standing current increases), with MDQs in the low ppb range.
Detector response is universal except for neon, which has an ionization potential of 21.56 eV. Since this potential is close to the energy of the He* metastable (19.8 eV) but greater than the photon energy from the He2 continuum, neon exhibits a low ionization efficiency and low detector response.
When a dopant is added to the discharge gas, the D4 also functions as a selective photoionization detector. (Suitable dopants include Ar for organic compounds, Kr for unsaturated compounds, or Xe for polynuclear aromatics.)
GROUND PIN
DISCHARGE REGION
HELIUM INLET
HIGH VOLTAGE
SAPPHIRE INSULATORS
BIAS ELECTRODE
CAPILLARY COLUMN
VENT
COLUMN INLET
Figure 1: Schematic of the D4 detector
COLLECTOR ELECTRODE
Page 6
Introduction
2
Helium Ionization (PDHID)
The PDHID is essentially non-destructive (0.01 - 0.1% ionization) and highly sensitive. The response to organic compounds is linear over five orders of magnitude with minimum detectable quantities (MDQs) in the low or sub picogram range. The response to fixed gases is positive (the standing current increases), with MDQs in the low ppb range.
The PDHID response is universal except for neon, which has an ionization potential of 21.56 eV. Since this potential is close to the energy of the He* metastable (19.8 eV) but greater than the photon energy from the He continuum, neon exhibits a low ionization efficiency and low detector response.
2
Photoionization (PDPID)
Changing the discharge gas from pure helium to helium doped with argon, krypton, or xenon changes the discharge emission profile, resulting in resonance atomic and diatomic emissions of the rare gas added. Response is limited to sample compounds with ionization potentials less than or equal to the dopant gas emission energy. In this configuration, the detector is essentially functioning as a specific photoionization detector for selective determination of aliphatics, aromatics, and amines, as well as other species. Since there is no lamp or window, sensitivity will not change with time.
Safety Notes and Information
CAUTION: During normal operation, the detector pro­duces ultraviolet energy (UVA, UVB), some of which may be emitted. Do not watch the arc without eye protection.
Symbols
HIGH VOLTAGE
Voltages presenting the risk of electric shock are present in several places in the equipment. Avoid contact with hazard­ous live parts. Do not probe into openings or attempt to defeat safety mechanisms.
HOT SURFACE
The surface of the detector body may be hot while in opera­tion (possibly in excess of 250°C). Caution should be observed.
ATTENTION
Refer to the manual.
Page 7
Introduction
Components of the Detector System
Detector system components are listed in Table 1. Check the contents of the packages to verify that everything is present. Contact the factory if anything is missing or damaged. (NOTE: damaged shipments must remain with the original packaging for freight company inspection.) Tabl e 2 lists additional items which must be purchased from Shimadzu.
3
Table 1:
Components of the D-4-I-SH17-R system
Description Quantity Product number
Detector cell, PDHID 1 PD-D4-I-RU
Pulse supply module 1 PD-M2
Instruction manual 1 MAN-PDD4-SH17
Fittings kit 1 PD-KIT-D4
Includes: 1/32" polyimide ferrule 5 ZF.5V
1/32" polyimide plug ferrule (no through hole) 1 ZF.5VX
1/16" gold-plated ferrule 5 ZF1GP
0.25 - 0.44 mm polyimide column ferrule 5 FS.4
0.4 - 0.5 mm polyimide column ferrule 5 FS.5
1/16" union, 316 SS 2 ZU1MS6
1/16" tee 1 ZT1
1/8" external to 1/16" internal adapter 2 EZR21
1/8" external to 1/16" internal reducing union 2 EZRU21
1/32" external nut 1 EN.5KN
Fused silica adapter (installed) 1 IZERA1.5
Packed column adapter 1 I-23642-D4RU
Restrictor, 30 cc/min @ 60 psi He 1 TGA-R-30F60P
Helium purifier 1 HP2
Electrometer cable assembly, Shimadzu 1 I-23230-SH
Bias cable assembly, Shimadzu 1 I-23404-SH
Pulser power supply 1 I-23569-1
Heater block assembly, Shimadzu 1 I-23831A
Table 2:
Components not supplied by Valco (may be obtained from Shimadzu)
Description Quantity Product number
For GC-17
Mounting base screws 2
Heater assembly (depending on requirement) 1
120V 221-43346-91
220V 221-43346-93
Electrometer, FID wide range (see page 12) 1 221-43290-91
For GC-2010
10 mm spacers, BSU-410 2 037-38871-72
FID-2010 heater assembly, 220-240V 1 221-47660-98
FID-2010 controller 1 221-46520-91
For GC-2014
10 mm spacers, BSU-410 2 037-38871-72
FID-2014 heater assembly, 220-240V 1 221-70610-34
FID-2014 controller 1 221-46520-92
Page 8
Introduction
4
System Requirements
Components Not Included with the Detector System
Helium (99.999% purity) and other support gases
Ultra high purity grade gas pressure regulator with stainless steel
diaphragm
Any special adapters required for connection to the gas regulator
SS tubing to go from gas supply to GC
Flow measuring device
System Purity
Discharge/Carrier Gas Considerations
The performance of the detector is adversely affected by the presence of any impurities in the gas streams (carrier, discharge, or dopant). We recommend that a quality grade of helium 5.0 (99.999% pure or better) be used at all times. Major gas suppliers offer research grade helium (99.9999% pure) which is particularly low in fixed gas impurities and should give good results in a clean system, but even the highest quality carrier gas may contain some water vapor and fixed gas impurities; hence a helium purifier is included as part of the detector system.
must always flow through the helium purifier.
The discharge gas
Whenever a new batch of discharge gas is received, we recommend performing a blank GC analysis of the gas in the PDHID mode to detect and identify the presence of any impurities. Gas purity requirements are specified on the next page.
Tubing
Standards of cleanliness that are suitable for many GC applications may be totally inadequate for the sensitive PDHID/PDPID work. All surfaces that contact the gas stream must be fused silica or stainless steel. Do not use copper tubing or brass fittings. All tubes must be thoroughly cleaned and baked before use.
Flow Controllers
The use of valves or flow controllers in which the gas stream is exposed to any polymer-based packing or lubricating material is to be particularly avoided.
Pressure Regulators
We recommend commercial “ultra-pure” grade regulators with stainless steel diaphragms. Regulators with diaphragms made of neoprene or other elastomers should never be used.
Page 9
Gas Specifications
Introduction
5
edoMrotceteD
DIHDPDIPDP-rADIPDP-rKDIPDP-eX
sagegrahcsiD
sagreirraC
Any gas including He which has an ionization potential greater than 12 eV
**
Any gas including He which has an ionization potential greater than 11 eV
**
muileHeHnirA%2eHnirK%5.1eHnieX%8.0
muileH*****
Purity Specifications
Helium (discharge and carrier gas) must have a minimum purity of
99.999%, with < 20 ppm Ne impurity. For trace analysis of fixed gases, we strongly recomment 99.9999% purity He with < 0.5 ppm Ne.
Ar-PDPID mode: 2% ± 0.2% Ar in 99.999% He balance
Kr-PDPID mode: 1.5% ± 0.1% Kr in 99.999% He balance
Xe-PDPID mode: 0.8% ± 0.2% Xe in 99.999% He balance
Page 10
6
Installation
General Precautions
Do not use plastic/polymer or copper tubes for gas handling and
interconnectons. Use only stainless steel tubing with Valco gold-plated ferrules.
Do not turn the unit on until the helium discharge gas is flowing through
the detector.
Do not shut off or disconnect the discharge gas when the detector is hot,
even if the unit is turned off. Turn off the discharge and allow the detector to cool down naturally before disconnecting or shutting off the discharge gas.
Do not cover the unit with materials or devices which would restrict air
circulation.
Position the controller unit where the mains switch on the rear panel can
be reached easily.
Mounting the Detector on the GC
1. Insert the heater and temperature probe into the detector’s heater block.
2. Install the detector on the GC using two screws. Refer to Figure 3 or 4, as appropriate.
TO
PULSER
MODULE
ELECTROMETER
Figure 3: Mounting the detector on a GC-17
BIAS
Page 11
TO PULSER MODULE
FROM UPPER DETECTOR ELECTODE
FROM LOWER DETECTOR ELECTODE
7
Figure 4: Mounting the detector on a GC-2010 or GC-2014
Page 12
Installation
8
Gas Connections
Remember these three points discussed earlier: (1) all surfaces that contact the gas stream must be fused silica or stainless steel; (2) do not use copper tubing or brass fittings; and (3) all tubes must be thoroughly cleaned and baked before use. The installation instructions below assume that the detector discharge gas will be supplied from a nearby cylinder of helium of the proper purity. If your installation is different, you may need to modify the instructions appropriately. A number of Valco fittings have been supplied in the fittings kit to handle different situations.
Figure 5 illustrates gas connections for the D-4-I-SH17-R detector system. Since the distance from the helium supply to the GC varies from installation to installation, we do not supply tubing for that purpose.
VENT
TGA-R-30F60P
RESTRICTOR
(30 mL/min minimum)
DISCHARGE GAS INLET
SAMPLE IN
TEE (ZT1)
HELIUM
PURIFIER
DISCHARGE GAS (99.999% He)
COLUMN
INLET
COLUMN
GAS CHROMATOGRAPH
VENT
Figure 5: Gas connections for a D-4-I-SH17-R system
Installing and Purging the Gas Regulator
1. Make sure the on/off valve on the helium cylinder is completely closed. Screw the CGA fitting nut of the regulator into the helium cylinder. Go beyond finger-tight, but do not tighten the nut all the way – some leakage is required for the purging operation.
2. Turn the output pressure regulating knob completely counterclockwise.
3. Open the cylinder on/off valve
4. Adjust the tightness of the regulator connecting nut to allow a pressure reduction of ~690 kPa/sec (100 psi/sec). With a new bottle, the gauge should start out at about 14 MPa (2000 psi).
5. When the pressure drops into the 1.4 - 3.4 MPa (200 - 500 psi) range, open the cylinder on/off valve slightly and quickly close it again.
6. Repeat Step 5 eight or ten times to be certain that all the air is purged. On the final purge, tighten the regulator connecting nut very securely as the pressure approaches the 2.1 - 3.4 MPa (300 - 500 psi) range.
slightly
and quickly close it again.
Page 13
Installation
7. Open the cylinder valve to pressurize the regulator once again. Close the valve and observe the needle of the high pressure gauge for 15 minutes. If it doesn’t move, there is no critical leak on the high pressure side of the regulator.
CAUTION: Never use leak detecting fluids on any part of this system.
Installing and Purging the Helium Purifier
9
EZR21
1. If the pressure regulator has a 1/8" the Valco 1/8" external to 1/16" internal reducer (EZR21); if it has a 1/4"
male
cone-type outlet port, install the Valco 1/4" external to 1/16" internal reducer (EZR41). For other regulator outlet fittings, a wide variety of Valco adapters is available.
2. Remove the cap from the inlet tube of the Valco helium purifier and insert the tube fitting into the 1/16" reducer port. (Keep the outlet tube capped.) Use a 1/4" wrench to turn the nut one-quarter turn past the point where the ferrule first starts to grab the tubing. Do not remove the fitting. When made up properly, it should be leak-tight.
3. Turn the output pressure regulating knob clockwise until the gauge registers 345 KPA (50 psi).
4. Allow five minutes for equilibration, then turn the regulating knob all the way counterclockwise.
5. Observe the needle of the output pressure gauge for 15 minutes. There will be a slight initial drop, but if it doesn’t move after that, consider that all the connections are tight.
6. If necessary, use an electronic leak detector to locate any leaks. If a leak detector is not available, tighten all the fittings (including the output pressure guage), and repressurize the system for another test.
7. Upcap the outlet tube of the purifier and purge the system for 15 to 30 minutes at 60 - 80 mL/min to eliminate air from the purifier getter material.
male
cone-type outlet port, install
Connecting the Discharge Gas to the Detector
1. If you are supplying the GC from the helium purifier, use the Valco ZT1 tee. Otherwise, use one of the Valco 1/16" unions (ZU1) to connect the outlet tube of the purifier to the inlet of the supplied discharge gas restrictor (TGA-R-30F60P).
2. Connect the outlet end of the restrictor to a flow measuring device. Adjust the helium pressure to 60 psi to obtain a continuous flow of ~30 mL/min.
3. After setting the flow rate, connect the outlet of the restrictor to the discharge gas inlet tube (labelled “INLET”) which comes out the side of the detector.
Page 14
Installation
10
Capillary Column Connection
If the capillary column adapter is installed in the column inlet:
11.4 cm/
COLUMN INLET
1. Make a mark on the column 11.4 cm from the end.
2. Remove the knurled nut and plug from the capillary column adapter in the
CAPILLARY COLUMN ADAPTER (IZERA1.5)
COLUMN FERRULE
NUT
CAPILLARY COLUMN
column inlet at the bottom of the detector. Slide the nut over the end of the column, followed by the appropriate column ferrule (FS.4 or FS.5, or ZF.5V for megabore).
3. Seat the ferrule in the detail of the column adapter and begin sliding the column through the capillary column adapter and into the column inlet.
4. Get the nut started on the threads and tighten it until you feel it contact the ferrule, then back off half a turn. Slide the column into the column inlet until the mark is flush with the surface of the knurled nut, and secure the column in the adapter by tightening the knurled nut
If the capillary column adapter has been removed, reinstall it:
1. Unscrew the liner as far as it will go, then screw the fitting body into the column inlet fingertight.
2. While using a 1/8" wrench to prevent rotation of the liner (the part with the seat for the column ferrule), use a 1/4" wrench to tighten the body of the adapter until the ferrule has sealed. The liner
3. Proceed to Step 1 above.
Packed Column Connection
finger tight only
will deform
.
if it rotates.
9.8 cm/
PACKED
COLUMN
COLUMN INLET
PACKED COLUMN ADAPTER
(I-23642-D4RU)
To prevent detector contamination, we strongly recommend disconnecting the column from the detector during column bakeout procedures.
The D4 is optimized for packed columns. The column tubing must be thoroughly cleaned and baked before the column is packed. Even when the best care is taken in column tubing cleaning and in the support and stationary phase selection, a new column will often bleed compounds, resulting in a considerable increase in the detector baseline. This initial bleed will usually be reduced to acceptable levels after the column is conditioned with clean carrier gas flow for several hours at the recommended bakeout temperature.
1. Loosen and remove the knurled nut and plug of the capillary column adapter, (or remove the column ferrule and the column if one has been installed).
2. Use a 1/8" wrench to hold the liner – that part of the adapter in which the column ferrule sits. While the 1/8" wrench keeps the liner from rotating, use a 1/4" wrench on the fitting body to loosen the adapter 1/2 turn.
Page 15
Installation
3. Set aside the 1/8" wrench and completely remove the adapter from the column inlet.
11
4. Screw the packed column adapter into the column inlet by hand.
caution
with a 1/4" wrench, using an additional wrench on the flats of the column inlet to support the detector.
5. Connect the 1/8" column to the packed column adapter with the EZRU21 reducing union supplied in the fittings kit.
, as the tip of the adapter is very fragile. Then tighten the adapter
Testing for Leaks
It is critical for the system to be leak-tight, and an additional check at this point can save many headaches later on. To test for leaks:
1. Cap the tube and pressurize the entire system with helium to 138 kPa (20 psi).
2. If the system does not hold pressure, check all the fittings with an electronic helium leak detector. DO NOT use leak detecting liquids.
3. Tighten fittings as required.
Exercise
Page 16
Installation
12
Pulser Module Installation
1. GC-17: The pulser module can usually be mounted on the bottom plate of the GC, using existing holes. (Figure 6) If there is no room on the bottom plate, mount the module on the top of the GC oven.
GC-2014: There is room for the pulser module in a compartment on the right side (facing the instrument), at the back near the top. (Figure 7)
GC-2010: The best place is a space in the rear on the left hand side. (facing the instrument). Two screws hold the vented cover in place. (Figure 8)
2. Power to the pulser module is provided through the pulser power supply (PN I-23569-1). Plug the 4-pin connector into the pulser module.
OPTIONAL LOCATION FOR
PULSER MODULE
TO DETECTOR
TO PULSER POWER SUPPLY
PULSER MODULE
Figure 6: Mounting the pulser module in the GC-17
Page 17
Installation
POSSIBLE LOCATION FOR PULSER MODULE ON GC-2014
13
Figure 7: Possible location for the pulser module on the GC-2014
Figure 8: Possible location for the pulser module on the GC-2010
Page 18
Installation
1000 meg RESISTOR
R1
R2
C1
14
Detector Electrical Connections
CAUTION: Do not use a wrench to tighten the SMC connectors on the bias and electrometer cables. Connections should be finger tight only.
1. Referring to Figure 9 as necessary, connect the BIAS cable to the top electrode and the electrometer cable (ELECT) to the bottom electrode.
NOTE: If you have a GC-17 with the standard
linear
range FID electrom-
eter (Shimadzu P/N 221-43289-91), a 1000 Meg resistor must be soldered across R1 of the electrometer board. To do this, first remove the six cover screws and lift off the cover. Locate R1 on the PC board and solder the resistor as indicated at right.
2. Connect the high-voltage cable from the detector to the pulse supply.
3. Connect the heater cable from the detector to “DET” on the wire panel of the GC.
BIAS CABLE
P/N: I-23404-SH
ELECTROMETER CABLE
P/N: I-23230-SH
PULSER
MODULE
SHIDMADZU HEATER CABLE
PULSER
POWER
SUPPLY
TO 110/220 VAC
SHIMADZU
ELECTROMETER
BOARD
(OPTIONAL WIDE RANGE)
P/N 221-43290-91)
TO “DET”
ON WIRE PANEL
Figure 9: Schematic of electrical connections
Page 19
Initial Power-Up
1. Before installing the column, set the gas flow to 30 ml/min (measured at the detector vent). Let it flow for 15 minutes so that all air is purged from the helium purifier.
2. Plug in the helium purifier and turn on the GC.
3. Set the detector temperature to 100°C and allow time for the detector and helium purifier to reach the set temperature.
4. Set the range to 10
5. Plug the 15 VDC output from the power supply (I-23569-1) into the pulser module (PD-M2).
6. Plug the power supply cord to a 100 - 250 VAC source, and look through the hole in the detector housing to see that the discharge is on.
Installation
CAUTION: Always make sure that discharge gas is flowing before heating and powering up the detector.
2
and adjust the voltage to Ø.
15
CAUTION: During normal operation, the detector produces ultraviolet energy (UVA, UVB), some of which may be emitted. Do not watch the arc without eye protection.
7. Check the standing/background current. Optimum range is 6.0 - 20.0 mV (0.60 - 2.0 nA) at 100°C in the HID mode. Lower current indicates a clean, leak-free system. Record the standing/background current in the Detector Performance Log on the last page of this manual.
8. The recommended detector temperature is 20°C above the column temperature, with a minimum of 100°C. Set the detector to the operating temperature required for the intended analysis. When the detector has reached the set temperature, read and record the standing current.
9. Install the column as illustrated on page 10, leaving the oven at ambient temperature. Start carrier flow, then read and record the standing current.
The difference between this reading and the one previous is the ioniza­tion of the combined impurities in and eluting with the carrier gas. The smaller the difference, the better the quality of the gas exiting the column.
10. Set the column oven to the temperature required for the intended
analysis. When the oven reaches the set temperature, read and record the standing current.
The difference with the previous reading is the ionization of the column bleed. The smaller the difference, the better the column is conditioned.
NOTE: Some stationary phases will have a higher bleed than others, but are still suitable for this detector. However, the lower the bleed, the lower the chances of contaminating the detector cell.
From this point, the standing current should be observed and logged after any system change. In addition, logging the standing current (with and without the column) on a regular basis is an effective monitor of system integrity (leaktightness and cleanliness). We also recommend tracking the internal standard (quantity on column/area count) for sensitivity continuity.
Page 20
16
Mode Selection and Setup
Helium Ionization Mode
If the instructions of Step 1 at the top of page 10 were properly executed, the column should already be properly positioned. Since there may be some variation in the flow rate for the different types of capillary columns, the user may want to optimize the column position within this suggested range. DO NOT insert the column more than 11.6 cm.
With this flow configuration, only pure helium passes through the discharge region, minimizing the chance of discharge electrode contamination through contact with the eluting sample. However, if very high concentrations of organic compounds are introduced for extended periods of time, they could diffuse into the discharge region and contaminate the electrodes. Under normal chromatographic use with capillary columns, such contamination is negligible even over extended periods.
Selective Photoionization Mode
To maximize detector lifetime, turn off the discharge power when the GC is not actually analyzing samples. This is especially important in the Ar/Kr PID mode.
Since the pulsed discharge detector is essentially a windowless helium photoionization detector, changing the discharge gas from pure helium to helium doped with argon, krypton, or xenon changes the discharge emission profile. This results in a change in the photon energy due to additional resonance atomic emissions and diatomic emissions from the rare gas added. Thus a single detector can be operated in any of the three photoionization detector (PID) modes: Ar-, Kr-, or Xe-PID.
Doped helium is used rather than other pure gases in order to retain the benefits of the helium: namely, its transparency for Ar, Kr, an Xe resonance radiation and its efficient cooling of the electrodes. Any problems associated with the presence of a window between the photon source and the ionization chamber are eliminated. In most applications involving current commercial PIDs, analyte condensation and decomposition on the window attenuate the lamp energy, necessitating frequent cleaning and recalibration.
Custom gas blends for the pulsed discharge detector are available from leading gas suppliers at special prices. Alternatively, they may be form­ulated on the spot by using appropriate fixed restrictors to mix appropriate amounts of pure helium and pure dopant through a tee. Since all gas streams must pass through a Valco purifier, the second option requires an additional purifier for each dopant. This may still be more cost effective than requesting a custom blend of the more expensive Kr or Xe; since the typical flow rate required for the pure dopant rare gas is about 0.3 ­a small lecture bottle can last for a long time. In either case, the total dis­charge gas flow rate should be the same as specified in “Gas Connections” on page 8.
1 mL/min,
Page 21
Ar-PDPID
Changing the discharge gas from helium to a mixture of 2% argon in helium changes the photon energy level from the 17 - 13.5 eV range to the
11.8 - 9.8 eV range. The argon emission consists of resonance radiation
at 11.8 eV and 11.6 eV and the diatomic Ar2 emission in the range of
9.2 - 10.3 eV. Except for fixed gases and a few organic compounds like
CH4 (IP = 12.5 eV), CH3CN (IP = 12.2 eV) and some fluro-chloro hydro­carbons, the majority of organic compounds have ionization potentials lower than 11.8 eV. Thus the Ar-PDPID is nearly universal, like the flame ionization detector, but without the risks associated with the presence of an open flame and hydrogen.
Kr-PDPID
The recommended proportion is 1.4% Kr in He as the discharge gas. The krypton emission consists principally of resonance lines at 10.6 eV and 10.1 eV. The Kr-PDPID can detect compounds with IP < 10.6 eV, which includes unsaturated and cyclic hydrocarbons, alcohols, aldehydes, organic acids, esters, etc.
17
Xe-PDPID
The recommended proportion is 0.8% Xe in He as the discharge gas. The xenon emission consists principally of resonance lines at 9.6 eV and 8.4 eV, and can detect compounds with IP < 9.6, like aromatics, ethers, alcohols, aldehydes, etc.
In addition to the specific compounds named in the three paragraphs above, certain important inorganic compounds like ammonia, hydrogen peroxide, arsenic trichloride, hydrogen sulfide, arsine, phosphine, nitric oxide, carbon disulfide etc. can be selectively detected using the appropriate photoionization mode.
Each dopant gas requires an additional helium purifier, which must be purged and conditioned in the same manner as the purifier installed on the discharge gas supply. If you are using more than one dopant, we recommend use of a Valco multiposition stream selection valve so that no fittings have to be disconnected. Not only is this convenient, it keeps the system closed, minimizing chances of contamination. When changing from one dopant to another, allow at least one hour for the old gas to be purged from the system.
Page 22
18
Troubleshooting
High Background Current
Disconnect the column
Pink
Check discharge color
Purple/
blue
Low Sensitivity
Check background current with column removed and column inlet plugged
High background current (> 2.0 nA)
Refer to “Troubleshooting: High Background Current”
and cap the column inlet
Do a hydrogen leak test (described on next page)
Normal background current (£ 2.0 nA)
Reinstall column and check background current
Baseline current falls to normal range (< 20.0 mV)
Baseline current is still high (> 20.0 mV)
Leaks in the fittings of the PDD plumbing
Leaks inside the detector cell itself
No detectable leaks.
Background current increases
Background current remains in normal range
The detector isn’t leaking. Check for column bleed and/or leaks in the GC setup.
Tighten leaking fittings
Consult
Valco
Possible bad carrier gas or empty He bottle. Install a new bottle.
Check column inlet for leaks. Tighten fittings.
Check column position according to drawing on p. 12, and run a sample.
Baseline current falls to normal range (< 20.0 mV)
Baseline current is still high (> 20.0 mV)
Baseline current falls to normal range (< 20.0 mV)
Baseline current is still high (> 20.0 mV)
Baseline current falls to normal range (< 20.0 mV)
Baseline current is still high (> 20.0 mV)
Background current remains high
Background current drops to normal range
Sensitivity is in acceptable range
Sensitivity is still too low
Consult
Consult
Consult
Remove column and condition it, then run a sample
Run a sample
Remove column and bake detector at 300°C for four hours. Install column and run a sample.
Valco
Valco
Valco
Sensitivity is in acceptable range
Sensitivity is still too low
Sensitivity is in acceptable range
Sensitivity is still too low
Sensitivity is in acceptable range
Sensitivity is still too low
No Peaks
If the background current is stable but there are no peaks:
1. Check column flow.
2. Check the column insertion position (11.4 cm for capillary columns,
3. If there are still no peaks, check to make sure that the GC is actually making
4. If there are still no peaks, consult Valco.
9.8 cm for packed columns).
an injection.
Consult
Valco
Page 23
High Noise Level
If the noise lievel is high:
1. See if it improves with the GC fan turned off.
2. Check the column insertion position (11.4 cm for capillary columns,
9.8 cm for packed columns.)
3. If the noise level is still high, do a hydrogen leak test, described below.
4. If there are no leaks found, or leaks are found and repaired and the noise level is still high, consult Valco.
Performing a Hydrogen Leak Test
A hydrogen leak test allows you to pinpoint loose fittings and leaks inside the detector.
1. Connect a length of plastic tubing to a regulated hydrogen bottle. Establish a flow of 5-10 ml/min.
19
2. Hold the hydrogen outlet tube at a fitting connection for ten seconds while monitoring the baseline.
3. Tighten the fitting and test it again, repeating as necessary until every connection has passed the ten second test.
4. If the current remains high, hold the hydrogen outlet close to the detector.
(Do not insert the tube into any detector holes.)
indicated, contact Valco.
NOTE: This method may also be used to test for leaks in other parts of the system, but remember – a leak upstream from the column will not cause an immediate baseline change. There must be time allowed for the hydrogen to pass through the column.
If a leak in the detector is
Page 24
20
Warranty
This Limited Warranty gives the Buyer specific legal rights, and a Buyer may also have other rights that vary from state to state. For a period of 365 calendar days from the date of shipment, Valco Instruments Company, Inc. (hereinafter Seller) warrants the goods to be free from defect in material and workmanship to the original purchaser. During the warranty period, Seller agrees to repair or replace defective and/or nonconforming goods or parts without charge for material or labor, or, at the Seller’s option, demand return of the goods and tender repayment of the price. Buyer’s exclusive remedy is repair or replacement of defective and nonconforming goods, or, at Seller’s option, the repayment of the price.
Seller excludes and disclaims any liability for lost profits, personal injury, interruption of service, or for consequential incidental or special damages arising out of, resuiting from, or relating in any manner to these goods
This Limited Warranty does not cover defects, damage, or nonconformity resulting from abuse, misuse, neglect, lack of reasonable care, modification, or the attachment of improper devices to the goods. This Limited Warranty does not cover expendable items. This warranty is VOID when repairs are performed by a nonauthorized service center or representative. For infor­mation about authorized service centers or representatives, write Customer Repairs, Valco Instruments Company, Inc, P.O. Box 55603, Houston, Texas 77255, or phone (713) 688-9345. At Seller’s option, repairs or replacements will be made on site or at the factory. If repairs or replacements are to be made at the factory, Buyer shall return the goods prepaid and bear all the risks of loss until delivered to the factory. If Seller returns the goods, they will be delivered prepaid and Seller will bear all risks of loss until delivery to Buyer. Buyer and Seller agree that this Limited Warranty shall be governed by and construed in accordance with the laws of the State of Texas.
The warranties contained in this agreement are in lieu of all other warranties expressed or implied, including the warranties of merchantability and fitness for a particular purpose.
This Limited Warranty supercedes all prior proposals or representations oral or written and constitutes the entire understanding regarding the warranties made by Seller to Buyer. This Limited Warranty may not be expanded or modified except in writing signed by the parties hereto.
Page 25
Detector Performance Log
21
In addition to the occasions indicated in the Comments area of the table below (see
Initial Power-Up
page 15), the standing current should be observed and logged after any system change. Logging the standing current (with and without the column) on a regular basis is also an effective monitor of system integrity (leaktightness and cleanliness). To check sensitivity continuity, we recommend tracking the internal standard (quantity on column/area count). Additional log pages can be down­loaded from the support/manuals section of www.vici.com.
Detector Model: Serial Number: Date of purchase:
Date
Operator Column
D-4-I-SH14-R
Comments
temp
(°C)
Initial power-up (IPU) 100——
IPU, detector to analysis temp
IPU, column installed Ambient
IPU, column to analysis temp
Detector
temp
(°C)
Noise
level
Sample
Standing
current
(mV)
,
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