Viasensor G100 Series, G100, G110, G150 Operating Manual

LANDTEC North America, Inc., DBA VIASENSOR

G100 Range

Operating Manual

G100 CO2 0-20%

G110 CO2 0-100%

G150 CO2 0-10,000ppm

VIASENSOR

850 South Via Lata Suite 112
Colton, CA 92324
USA
Toll Free: 855 VIASENSOR
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.viasensor.com

OMG100N1.17 G100 Range

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G100 Range OMG100N1.17

 Copyright 2009 LANDTEC North America, Inc., DBA VIASENSOR Page 3

Table of Contents

1.0 MANUAL GUIDELINES ....................................................................................... 5

1.1 Document History ............................................................................................. 5

1.2 Safety Related Information ................................................................................ 5

1.3 Notes .............................................................................................................. 5

2.0 INTRODUCTION .................................................................................................. 6

2.1 The G100 Analyzer Range.................................................................................. 6

2.2 Instrument Components - Standard Product ........................................................ 7

3.0 G100 RANGE OPTIONAL PRODUCTS AND ACCESSORIES ................................... 8

3.1 Optional Products ............................................................................................. 8

3.1.1 Analyzer Data Manager (Optional) ................................................................ 8

3.1.1.1 Event Log ............................................................................................. 8

3.1.2 Temperature Probe Reading (Optional) .......................................................... 8

3.1.3 Humidity Probe Reading (Optional) ............................................................... 9

3.1.4 Oxygen Reading (Optional) .......................................................................... 9

3.2 Instrument Accessory Products......................................................................... 10

4.0 INSTRUMENT FEATURES ................................................................................. 11

4.1 Physical Characteristics of the Instrument Panel ................................................. 11

4.2 Panel Key Functions ........................................................................................ 12

4.3 Instrument Connection Points .......................................................................... 13

5.0 GENERAL OPERATIONAL INSTRUCTIONS .......................................................... 14

5.1 Switching the Instrument On ........................................................................... 14

5.2 Switching the Instrument Off ........................................................................... 14

5.3 Instrument Main Read Screen .......................................................................... 14

5.4 Instrument Status Icons .................................................................................. 16

5.5 Entering Data ................................................................................................ 16

5.6 Changing Between Parameters ......................................................................... 17

5.7 Memory ......................................................................................................... 17

5.8 Storage ......................................................................................................... 17

5.9 Main Menu ..................................................................................................... 17

5.9.1 Information .............................................................................................. 18

5.9.2 Utilities .................................................................................................... 18

5.9.2.1 Time & Date ....................................................................................... 18

5.9.2.2 Contrast ............................................................................................. 19

5.9.2.3 Alarms ............................................................................................... 20

5.9.2.4 Settings ............................................................................................. 20

5.9.2.5 Flow Fail ............................................................................................ 21

5.9.2.6 Logging .............................................................................................. 23

5.9.2.7 Reset ................................................................................................. 24

5.9.3 Calibration ............................................................................................... 24

5.9.4 View Data ................................................................................................ 24

5.9.4.1 Clear Reading Memory ......................................................................... 25

5.9.5 Diagnostics .............................................................................................. 25

5.10 Warning and Error Codes .............................................................................. 25

5.11 Battery/Charging ......................................................................................... 26

6.0 TAKING READINGS ......................................................................................... 27

6.1 Preliminary Checks - Best Practice .................................................................... 27

6.2 Gas Measurement Process – Best Practice .......................................................... 28

6.3 Alternative Reading Methods ............................................................................ 29

6.3.1 Logged Reading ........................................................................................ 29

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6.3.2 Peak Reading ........................................................................................... 29

6.3.3 Hold Reading ............................................................................................ 30

7.0 CALIBRATION ................................................................................................. 31

7.1 User Calibration ............................................................................................. 31

7.2 Calibration Gases ........................................................................................... 31

7.3 Calibration Set-up .......................................................................................... 31

7.4 Calibration Equipment ..................................................................................... 32

7.5 Calibration Method ......................................................................................... 32

7.5.1 Zero CO2 Channel: .................................................................................... 33

7.5.2 Span CO2 Channel: ................................................................................... 33

7.5.3 Zero O2 Channel: ...................................................................................... 34

7.5.4 Span O2 Channel: ..................................................................................... 34

7.5.5 Reset Factory Settings ............................................................................... 34

7.6 Last Field Calibration ...................................................................................... 35

7.7 Calibration Record .......................................................................................... 35

8.0 PROBLEM SOLVING ........................................................................................ 36

8.1 Warnings and Errors ....................................................................................... 36

8.2 Flow Fail Warning ........................................................................................... 36

8.3 Self-test Warning Messages ............................................................................. 37

8.4 User Calibration Trouble Shooting ..................................................................... 39

8.5 Cross-Gas Effects ........................................................................................... 41

8.6 Error Due to CO2 Solubility in Water .................................................................. 41

8.7 Hardware Reset .............................................................................................. 41

9.0 SERVICE ......................................................................................................... 43

10.0 WARRANTY POLICY ..................................................................................... 44

11.0 TECHNICAL SPECIFICATIONS ...................................................................... 45

11.1 Technical Specification - G100 ....................................................................... 45

11.2 Technical Specification - G110 ....................................................................... 47

11.3 Technical Specification - G150 ....................................................................... 49

12.0 EVENT LOG .................................................................................................. 51

13.0 SAMPLE CERTIFICATE OF CALIBRATION ...................................................... 52

14.0 EC DECLARATION OF CONFORMITY ............................................................. 53

15.0 GLOSSARY OF TERMS – G100 RANGE ........................................................... 54

G100 Range OMG100N1.17

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1.0 Manual Guidelines

1.1 Document History

Issued

By

Issue

Date

Change

Control ID

Issue

No.

Reason for

Change

LA

Nov 2009

OMG100UK1.1

4

New Instructions

LA

Nov 2009

OMG100N1.1

5

Update Instructions

LA

June 2010

OMG100N1.1

6

Update Technical
Specifications

AV

May 2012

OMG100N1.17

7

Update Part Numbers and
Product Images

1.2 Safety Related Information

Information in this manual that may affect the safety of users and others is preceded by
the following symbol:

Warning

Failure to follow this information may result in physical injury which in some cases could
be fatal.

1.3 Notes

Important/useful information and instructions are shown clearly throughout the manual in
a note format.

For example:

 Note: For further information, please contact Sales at VIASENSOR Toll Free

(855) VIASENSOR, + 1 [phone] or email [e-mail].

OMG100N1.17 G100 Range

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2.0 Introduction

This manual explains how to use the instrument model types listed below:

 G100 CO

2

0-20%

 G110 CO

2

0-100%

 G150 CO

2

0-10,000ppm

 Note: The instrument is a sensitive piece of scientific equipment, and should be treated as

such.

The G100 range has been developed to incorporate the latest technology and specification
requirements, which provide the user with a fast, simple-to-use and accurate analyzer. Each

model has been specifically designed to meet specific application requirements. Apparatus
intended for use in residential, commercial, pharmaceutical and light industrial environments.

2.1 The G100 Analyzer Range

The analyzer has the following features:

 CO

2

0-20% - G100

 CO

2

0-100% - G110

 CO

2

0-10,000ppm – G150

 Options for:

- O2 0-100%

- Dual temperature probes 0-122o F

- Data storage and download

- Humidity sensor 0-100%

 Improved accuracy on CO

2

readings

 Quick verification of CO

2

 Time saving with dual temperature probes
 Large data storage and user friendly software and download
 Easy-to-read, large well lit display
 Built-in gas moisture removal

Applications:

 IVF/Medical  Research
 Laboratories  IAQ
 Brewing  Atmosphere Control
 Incubators  Gas mixing

G100 Range OMG100N1.17

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2.2 Instrument Components - Standard Product

G100 Analyzer

Reference:

A

Analyzer

B

Operating Manual on Digital Media

C

Battery Charger

D

Battery Charger Adaptors:
U.S.A.
Europe
Australia

E

Sample Tube Kit:
Sample Filter
Sample Tube

OMG100N1.17 G100 Range

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3.0 G100 Range Optional Products and Accessories

3.1 Optional Products

The G100 analyzer range has a number of optional products for purchase which enhance
the usability and enable further analysis of data and reading information.

 Note: For further information, please contact Sales at VIASENSOR Toll Free

(855) VIASENSOR, + 1 [phone] or email [e-mail].

3.1.1 Analyzer Data Manager (Optional)

Analyzer Data Manager enables the user to maximise the operation of the incubator
analyzer. Instrument readings and event log data may be downloaded to a PC for further
analysis and exported to other applications such as MS Excel. It enables direct
communication with the unit, features a simple download facility and is fully compatible
with the latest Microsoft operating systems.

3.1.1.1 Event Log

The G100 instruments incorporate the facility to log significant events via the ‘Event Log’.
This can be used as an aid to monitoring the use of the instrument. It can also be used as
a diagnostic tool if there is a problem with the instrument.

The event log can only be viewed via the optional Analyzer Data Manager software. It
cannot be viewed on the analyzer screen. Applicable events are stored in the event log
automatically. No user intervention is required.

The event log can hold approximately 270 events. If the log becomes full then it begins
to over-write the older events. This can be identified by the index field which starts from
event number 1. The log is cleared when the instrument is reset.

 Note: Please refer to section ‘12.0 Event Log’ of this operating manual for further

information.

3.1.2 Temperature Probe Reading (Optional)

The G100 range of instruments has the facility to read and display two temperature
readings via optional temperature probes. When a temperature probe is fitted to one of
the two temperature ports on the top of the instrument, the display will automatically
show the current reading and a temperature probe icon will be displayed.

The display can also be changed to show a T1 – T2 calculation by pressing the appropriate
soft-key. The current mode of operation can be identified by normal or inverse status of
the soft-key, where inverse indicates that the option is active.

 Note: The T

1

– T2 result is not stored as part of the reading.

The operator can also choose to display the reading in either Fahrenheit or Centigrade
using the temperature option accessed from the ‘Settings’ menu.

G100 Range OMG100N1.17

 Copyright 2009 LANDTEC North America, Inc., DBA VIASENSOR Page 9

3.1.3 Humidity Probe Reading (Optional)

The instrument has the optional facility to use a humidity probe (specified at the time of
manufacture). This allows the instrument to read and display humidity readings from an
optional probe.

When a humidity probe is fitted, the display will change automatically to show the

current reading and a humidity probe icon will be displayed. The ‘Scroll’ keys on the

instrument panel are used to switch between the reading screens.

The humidity kit comprises of:

 Humidity lead
 Humidity sensor

Connection of the Humidity Sensor:

Plug the humidity sensor onto the mating connector of the transmitter or connection
cable. Make sure that the catches are aligned correctly. Tighten the knurled nut by
hand.

 Note: The humidity sensor can take 30 minutes to stabilize and special handling is

required for optimum performance and stability. Please refer to the instruction
pamphlet included with the humidity sensor packaging for the Humidity
Standards.

3.1.4 Oxygen Reading (Optional)

The instrument has the optional facility to use an internal oxygen cell (specified at the
time of manufacture). This allows the instrument to read and display oxygen readings
along with CO2.

 Note: Oxygen sensor stability; as the sensor is a partial pressure sensor its output

will be affected by changes in relative humidity. Although the percentage of O2
in the air is relatively constant, the relative humidity in air is variable. A unit
calibrated with dry air could cause the readout to read low by up to 0.5% by
volume.

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3.2 Instrument Accessory Products

Optional accessory and replacement parts may be purchased for the G100 from
VIASENSOR direct. Please refer to the website www.viasensor.com for further information.

Ref

Description

Part Number

A

USB Communication Cable

G-USB

B

Filters (Pack of 5)

G-PTFE

C

Sample Tube Kit with Filter

G-TKIT

D

Hard Carry Case

G-HCASE

E

Temperature Probe 100mm SS Tip

G-TP100

F

Temperature Probe 5mm Tip

G-TP5

G

Relative Humidity Probe 15mm Diameter

G-RH15

H

Relative Humidity Probe 4mm Diameter

G-HR4

J

Moisture Trap Filter (Pack of 2)

G-MT

K

150PSI-2.8PSI - Step Down Pressure Regulator

G-STEPPR

L

Battery Charger

G-BC

M

Soft Carry Case

G-SCASE

N

Soda Lime Filter Kit

G-SLKIT

O

G Series Download Software for Managing Data

G-SW

P

Calibration Kit - Regulator, tubing & filter. No
Calibration Gas

G-CALKIT

G100 Range OMG100N1.17

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4.0 Instrument Features

4.1 Physical Characteristics of the Instrument Panel

Front View: Reference:

Back View: Reference:

A

Main Read Screen

B

Soft-Keys

C

On/Off Key

D

Pump Key

E

Key 4 – Scroll Left

F

Key 8 – Scroll Down

G

Menu Key

H

Enter Key

I

Key 2 – Scroll Up

J

Key 6 – Scroll Right

K

Moisture Removal Tube

L

Serial Number

M

Instrument Stand

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4.2 Panel Key Functions
Front Panel:

Back Panel:

K

Moisture Removal Tube

Removes the moisture from the sample gas.

L Serial Number

Unique Identification for the instrument.
Verification of the serial number will be required if
Technical Support assistance is needed.

M

Instrument Stand

Instrument stand.

 Note: Do NOT attempt to remove the cover off the back of the analyzer which houses

the moisture removal tube.

Do NOT cover the moisture removal tube with your hand when holding the

analyzer to take readings.

Key

Description

Function

A

Main Read Screen

Start and end screen when using the instrument.

B Soft Keys

The function of the three ‘soft-keys’ on the front of
the instrument panel are determined by menu
options taken. Functions vary from screen to
screen.

C

On/Off Key

Press the ‘On/Off’ key briefly to switch the

instrument on and off.
D

Pump Key

Press the ‘Pump’ key to start or stop the pump.

E Scroll Left Key

Also ‘Key 4’. Enables the operator to scroll left to

display more information.

F

Scroll Down Key

Also ‘Key 8’. Enables the operator to scroll down

to display more information.

G

Menu Key

Press the ‘Menu’ key to go to the ‘Main’ menu.

Enables the operator to pre-set values and

settings. Select options from the ‘Main’ menu to

also view data and readings stored or held.

H

Enter Key

The ‘Enter’ key accepts/confirms choices made by
the operator to various functions and operations.
Also, required to confirm numeric data entry.

I

Scroll Up Key

Also ‘Key 2’. Press scroll up to view further

information on the instrument read screen.

J

Scroll Right Key

Also ‘Key 6’. Press scroll right to view further

information on the instrument read screen.

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4.3 Instrument Connection Points

Top View: Side View:

N.B. Depending on the configuration purchased, certain connectors may not be
present.

 Note: Temperature connectors are fitted with snap rivets to prevent dust ingress,

remove before use. Grip back cap and pull upwards to release. Refit when not
in use.

A

Top View:

Temperature 1

Temperature 1 connector measures
differential temperature – incubator and
ambient temperatures.

B Temperature 2

Temperature 2 connector measures
differential temperature – incubator and
ambient temperatures.

C

Humidity Probe (Optional)

Humidity probe attachment point.

D

Gas Outlet

Gas outlet port used to exhaust the gas.

E

Gas Inlet

Gas inlet point used to attach the sample
tube and filter in order to take the gas
reading.

F

Side View:

USB Cable Attachment Point

Used to connect the analyzer to a PC via a
USB cable to download data.

G Battery Charger connection

Used to attach the battery charger to the
analyzer for charging.

5V ± 0.5V(max 1000mA)

+-

5V ± 0.5V(max 1000mA)

+- +-

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5.0 General Operational Instructions

 Note: Fully charge the unit before use when the instrument is first received or if the

instrument has been in storage for six months or more.

5.1 Switching the Instrument On

1) To switch on the instrument, press the ‘On/Off’ key briefly. There will be a short

beep and a slight pause followed by the VIASENSOR logo.

2) The power on self-test will then commence (approximately 15 seconds) including

warm-up time.

3) Assuming there are no warnings to display the instrument will continue to the ‘Main

Read Screen’.

5.2 Switching the Instrument Off

1) Purge with fresh air. Run the pump for approximately 30 seconds or until the

readings have returned to normal levels.

 Note: Before the instrument is switched off a clean air purge should be

performed. This ensures that the instrument is free from gas and ready for
the next measurement. This final purge is especially important for the
oxygen sensor as it may degrade if stored when contaminated with gas.

2) To switch off the instrument, press the ‘On/Off’ key briefly.

 Note: If the ‘Auto Off’ utilities setting is set to ‘Yes’, the analyzer will switch off

automatically after 10 minutes if not in use.

5.3 Instrument Main Read Screen

After the analyzer has been switched on and the warm-up self-tests completed the
analyzer will display the ‘Main Read Screen’.

G150 Screen Shown:

Main Read Screen

Soft-Keys:

Peak - Enables the operator to display the peak reading.
Store - Enables the operator to store the displayed reading for viewing/download later.
Hold - Enables the operator to hold the current reading being taken.

 Note: The pump is turned off when a reading is stored.

Battery
Power
Indicator

Pump (On)
Indicator
Symbol

Alarm Set

Temperature
Probe
Connected
Indicator

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5.4 Instrument Status Icons

The following icons may be displayed on the instrument read screens:

Icon

Description

Battery charge state

(flashing)

< 1 hour remaining

(flashing)

Battery charging

Charged

Pump running

(flashing)

Pump stalled (Backlight turns red)

Alarm set

(flashing)

Alarm active (Backlight turns red)

USB connected to PC (flickers when transferring data)

Logging mode active (flashes when memory nearly full)

Temperature probe(s) connected

Humidity probe connected

(flashing)

Service due (every 12 months)

Service overdue

Fault/repair

Waiting

 Note: A red backlight is displayed if the pump is stalled or the alarm is activated. For

further information, please refer to ‘section 5.9.2.3 Alarms’ or ‘section 5.9.2.5
Flow Fail’.

5.5 Entering Data

During normal operation the user may be prompted to enter data or information via the
keypad, i.e. entering an ID code or setting an alarm level.

When entering data into the instrument all fields are fixed format and are populated from
the right. For example, to enter a new time 09:25:00 the user would type in 092500 using
the numeric keypad in the following sequence:-

* : : 0
* : :09
* : 0:92
* :09:25

G100 Range OMG100N1.17

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* 0:92:50
* 09:25:00

Press the ‘Enter’ key to confirm/accept data keyed.

Any mistakes can be corrected using the soft-key ‘Delete’ which will delete the last
character typed. Alternatively, the sequence can be re-typed before the ‘Enter’ key is
pressed and the existing numbers will be pushed off the screen.

 Note: The instrument will not allow invalid data to be entered; this should be deleted

and re-entered.

5.6 Changing Between Parameters

By default, the instrument displays the ‘Main Read Screen’ (for gas measurement). This
shows the CO2 reading along with the optional O2 reading. The instrument will return to

this screen after power on or when returning from the menus. The ‘Scroll’ keys can be

used to switch to another measurement screen, i.e. temperature or humidity. Continue to
press the ‘Scroll’ key to return to the ‘Main Read Screen’.

5.7 Memory

The memory should not be used as a permanent storage medium and any important data
should be transferred to a more permanent storage medium as soon as possible. The
instrument should not be stored for prolonged periods with valuable data in its memory.

5.8 Storage

When not in use the instrument should be kept in a clean, dry and warm environment,
such as an office. It should be stored flat with the stand folded away which helps prolong
the life of the O2 cell.

 Note: Fully charge the instrument before use if instrument has been stored for six

months or more.

5.9 Main Menu

The ‘Main Menu’ enables the operator to select options to set up specific parameters and
perform operational tasks prior to sample readings being taken or to view data/information
stored in the instrument.

1) Press the ‘Menu’ key on the front of the instrument panel and the following screen is

displayed:

Main Menu

2) Press the soft-key ‘Exit’ to exit the ‘Main’ menu.

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5.9.1 Information

The ‘Information’ option enables the operator to display information such as instrument

type, serial number, current software version, service due date and the dates of the last
factory and user calibrations.

1) From the ‘Main Read Screen’ press the ‘Menu’ key on the instrument panel.

2) Press ‘Key 1’ to display general information about the instrument.

Information Screen

5.9.2 Utilities

The ‘Utilities’ option enables the operator to configure instrument settings prior to taking
readings.

1) From the ‘Main Read Screen’ press the ‘Menu’ key on the instrument panel.

2) Press ‘Key 2’ to display the ‘Utilities’ menu and the following screen is displayed:

Utilities Menu

5.9.2.1 Time & Date

The ‘Time and Date’ option enables the operator to check or set the instrument’s

internal clock. The current time/date are appended to every stored reading.

1) From the ‘Main Read Screen’ press the ‘Menu’ key on the instrument panel.

2) Press ‘Key 2’ to display the ‘Utilities’ menu.

3) Press ‘Key 1 – Time & Date’ and the ‘Set Time & Date’ menu is displayed: