Viaggio VAGG1500 Installation & Assembly

Page 1
INSTALLATION INSTRUCTIONS
PASSAGE AND PRIVACY ROSETTE
IMPORTANT!
All wood screws require 7/64” pilot holes, 1” deep in the door and jamb. Electric dills/drivers should NOT be used to install any wood screws.
Passage and privacies t doors 1-3/8” to 1-3/4” thick.
NOTE:
Tools Required: #2 Phillips Screwdriver & electric drill, 7/64” bit
Door handing is critical for Split-Finish, or Split-Design products. It’s also used to determine where the Interior and Exterior halves of the lockset are located on the door. And, it’s used to position the latch tongue in relation to the strike plate.
Inside of Door a hallway, the Inside of the door would face the bedroom.
Outside of Door - The Outside of a door refers to the side of the door that faces away from the room. For example, on a bedroom door, the Outside would face the hallway.
- The Inside of a door refers to the side of the door that faces the room. For example, for a bedroom door on
DOORS OPENING INWARD
To identify door handing,
face door from the Outside.
outside
Hinge is on the left.
Door is Left Hand.
Hinge is on the right.
Door is Right Hand.
outside
Hinge is on the left.
Door is Left Hand.
INSTALLATION RULES:
1) READ ALL INSTRUCTIONS AND FOLLOW EACH STEP IN ORDER.
2) DO NOT MIX PARTS FROM ONE BOX WITH THOSE OF ANOTHER.
3) Lockset machine mounting screws are inserted from the inside.
4) Privacy pin holes are next to the door edge containing the latch.
5) Latch tongues have a beveled side, and this side should contact the curved end of the face plate, and curved end of the strike plate. (See *Latch Tongue Notes on page 2.)
DOORS OPENING OUTWARD
To identify door handing,
face door from the Outside.
outsideoutside
Hinge is on the right.
Door is Right Hand.
For assistance call 1(800)522-7336 Monday - Friday 7am–4pm MT or visit www.ViaggioHardware.com/support
PK191 04012021
Page 2
If your door does not have pre-drilled bore holes, see included “Door Prep Template”
Face of Door
Skip to step
For 2-3/8” Backset:
Backset
Cross Bore Hole ­2-1/8” Diameter
Edge of door
Edge Bore Hole - 1” Diameter
Centerline
Mortise Area
Edge of Door
Centerline
Square Latchface
if your door has
pre-drilled bore holes.
Drawing shown with
square latchface.
Radius latchface
is also available.
For 2-3/4” Backset:
(1) Insert alignment block
Arrow must point to edge of the door (See D)
Backset
IMPORTANT!
Determine the handing of your door (left or right) before installing any lockset parts!
7/64” dia. holes drilled 1” deep
(2) Insert latch*
Latch Tongue Notes
*
A) You may need to tap the latch in.
B) Bevel side of latch tongue should contact curved end of face plate, and curved end of strike plate.
(3) Insert wood screws. DO NOT USE POWER TOOLS!
Bevel Side
Threaded privacy pin hole goes on the inside of
Face Plate Curve
the door (Privacy only)
Strike Plate Curve
For assistance call 1(800)522-7336 Monday - Friday 7am–4pm MT or visit www.ViaggioHardware.com/support PK 191 04012021
Page 3
Star­Shaped Hub
Anti­Rotation Block
Threaded Privacy Pin Hole
(Privacy Only)
Latch Tongue
Spring
Door edge
Make sure arrow points to the edge of the door.
Spindle
Insert spindle from outside of door, with the spring on the outside after installation.
Door - outside
(1) Loosen the hex screw on the knob/ lever, and position it facing down.
Exterior Lock Trim
osition pre-
Emergency
release hole
(Privacy only)
(2) P assembled exterior lock trim on the outside of the door, and hold in place.
Door - outside
Slot in spindle should be in vertical position on both sides of door.
Attach CSM subplate with 1-1/4” or
1-5/8” machine screws (1-5/8” screws for 1-3/4” thick doors).
(Note: Before fully tightening, the subplate can be rotated to make levers horizontal).
CSM subplate
Arrow must point to the edge of the door.
Door ­outside
For assistance call 1(800)522-7336 Monday - Friday 7am–4pm MT or visit www.ViaggioHardware.com/support PK 191 04012021
Page 4
H
(1) Position inside rosette on subplate. Privacy pin hole (if present) should be next to the door edge.
Note: there is an alignment
Arrow
pin on the back side of the rosette that inserts into a hole in the subplate opposite the privacy pin hole.
(2) Attach rosette with screw-in bushing and included red plastic tool.
Alignment Pin
I
1) Firmly pull spindle out with pliers.
Rosette-underside
Privacy Pin Hole
Door - outside
2) Tighten outside hex screw with included hex wrench.
Screw-in bushing
Tool
(3) Loosen the hex screw on the knob/ lever, and position it facing down.
4) Put the nylon washer onto the knob/lever, then slide knob/lever onto the spindle with the hex screw on the bottom.
Inside rosette
Door ­outside
Privacy Pin Hole
Door - outside
Nylon washer
J
Door - outside
Screw in Privacy Pin
(use included Privacy Pin Extender for 1-3/4” thick doors.)
5) Hold knob/lever against the door, and tighten hex screw with included hex wrench.
Install strike plate
K
Door Jamb
Attach strike plate to door jamb using 3/4” long wood screws
Note: Drill 7/64” diameter holes 1” deep. Install screws without using electric drill/driver.
For assistance call 1(800)522-7336 Monday - Friday 7am–4pm MT or visit www.ViaggioHardware.com/support
PK 191 04012021
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