Vexta PMC33B3, PMC33A3, PMC35A3, PMC33A1-MG20, PMC33A1-MG10 Operating Manual

...
HP-7420-4
Compact & Lightweight Stepping Motor and Driver Package
PMC Series
• Standard Type
MG Geared Type
• Harmonic Geared Type
OPERATING MANUAL
Table of Contents
Safety precautions................................. Page 2
Product verification ................................ Page 5
Names and function of driver parts ....... Page 7
Installation.............................................. Page 9
Driver function swithces ........................ Page 15
Connections........................................... Page 22
Motor current adjustment ...................... Page 24
Troubleshooting..................................... Page 27
Specifications......................................... Page 30
Installing and wiring in compliance........ Page 33
with EMC directive
Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
1
Safety precautions
Only qualified personnel should work with the product. Use the product correctly after thoroughly reading the section “Safety precautions.” The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions.
Warning
Handling the product without observing the instructions that accompany a “Warning” symbol may result in serious injury or death.
Caution
Handling the product without observing the instructions that accompany a “Caution” symbol may result in injury or property damage.
Note
The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product.
Warning
General
• Do not use the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, or near combustibles. Doing so may result in fire or injury.
• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and troubleshooting the product. Failure to do so may result in fire or injury.
Installation
• Install the motor and driver in their enclosures in order to prevent injury.
Connection
• Keep the driver’s input-power voltage within the specified range to avoid fire.
• The driver power supply to be used should be a DC power supply where the primary and secondary sides are provided with reinforced insulation. Otherwise, an electric shock may occur.
• Connect the cables securely according to the wiring diagram in order to prevent fire.
• Do not forcibly bend, pull or pinch the cable. Doing so may fire.
2
Operation
• Turn off the driver power in the event of a power failure, or the motor may suddenly start when the power is restored and may cause injury or damage to equipment.
• When you want to use the motor in a vertical application, take position holding measures. When the power is turned off, the motor will lose the holding brake force. The movable part will drop and possibly cause injury to personal and damage to the equipment.
• Do not turn the output current off input to “ON” while the motor is operating. The motor will stop and lose its holding ability, which may result in injury or damage to equipment.
Repair, disassembly and modification
• Do not disassemble or modify the motor or driver. This may cause injury. Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product.
Caution
General
• Do not use the motor and driver beyond their specifications, or injury or damage to equipment may result.
• Do not touch the motor or driver during operation or immediately after stopping. The surfaces are hot and may cause a burn.
Transportation
• Do not hold the motor output shaft or motor cable. This may cause injury.
Installation
• Keep the area around the motor and driver free of combustible materials in order to prevent fire or a burn.
• To prevent the risk of damage to equipment, leave nothing around the motor and driver that would obstruct ventilation.
• The motor and driver should be firmly secured on the metallic plate in order to prevent personal injury or equipment damage.
• Provide a cover over the rotating parts (output shaft) of the motor to prevent injury.
3
Operation
• Use a motor and driver only in the specified combination. An incorrect combination may cause a fire.
• To avoid injury, remain alert during operation so that the motor can be stopped immediately in an emergency.
• Before supplying power to the driver, turn all control inputs to the driver to “OFF.” Otherwise, the motor may start suddenly and cause injury or damage to equipment.
• Make sure that the output power off input of the driver is turned on if you want to move the motor shaft directly (e.g. for manual positioning). This caution is to prevent personal injury.
• When an abnormality is noted, stop the operation immediately, or fire or injury may occur.
Disposal
• When disposing of the motor or driver, treat them as ordinary industrial waste.
Note
Before using the product, read the content of the label carefully. The content and stick position of the label are as follows.
ATTENTION
Please pay attention to the following to the product work in the best condition.
Do not take the product out of the protective bag until ready to use it.
Do not touch parts and contacts to avoid electrostatic damage.
Do not expose the product to vibration or shock.
Keep the product away from dusty and humid condition.
4
Protective bag
Driver
MNX7227
Product verification
Equipment checklist
• Motor........................................................................ 1
• Driver ....................................................................... 1
• M2.5 Cross recessed head machine screws with washer for mounting the motor
(for only MG geared type)........................................ 4
• Connector for signals
6-173977-4 (AMP), 6-173977-8 (AMP).................... 2
• Connector for power supply
6-173977-3 (AMP) ................................................... 1
• Connector for motor connection
6-173977-5 (AMP) ................................................... 1
• Operating manual .................................................... 1
Note
Do not take the product out of the protective bag until ready to use it. Otherwise, the driver may be damage.
Model numbers and motor/driver combinations
The PMC series is a combined package which includes a stepping motor and driver. This operating manual is designated for the following products.
Package model number
PMC33A3
PMC33B3
PMC35A3
PMC35B3
PMC33A1-MG PMC33B1-MG PMC33A1-HG PMC33B1-HG
1
1
2
2
Motor model number
PMM33A2
PMM33B2
PMM35A2
PMM35B2
PMM33A-MG PMM33B-MG PMM33A-HG PMM33B-HG
1
1
2
2
Driver model number
PMD03CA
The box (1) represents the desired gear ratio (3.6, 7.2, 10, 20, 30, 50). The box (
2
) represents the desired gear ratio (50, 100).
Note
The motor and the driver are precision equipment and should not be dropped or subject to any physical shocks.
5
Interpreting the model number
P M C 3 3 A 3P M C 3 3 A 3
P M C 3 3 A 3
P M C 3 3 A 3P M C 3 3 A 3
Reference number
Shaft type
ASingle shaft BDouble shaft
Motor case length
331mm (1.22in.) 550.5mm (1.99in.)
Motor frame size  328mm (1.1in.) sq.
Compact & lightweight stepping motor and driver package
PMC series
P M C 3 3 A 1 - M G 3.6P M C 3 3 A 1 - M G 3.6
P M C 3 3 A 1 - M G 3.6
P M C 3 3 A 1 - M G 3.6P M C 3 3 A 1 - M G 3.6
Geared type
MG : MG gear HG : Harmonic gear
Gear ratio
MG geared type
3.6: 3.6:1 20 : 20:1
7.2: 7.2:1 30 : 30:1 10 : 10:1 50 : 50:1
Harmonic geared type
50 : 50:1 100 : 100:1
Reference number
Shaft type
ASingle shaft BDouble shaft
Motor case length 
Motor frame size  328mm (1.1in.) sq.
Compact & lightweight stepping motor and driver package PMC series
6
Names and functions of driver parts
Illustration shows the view from the connector side.
STEPPING DRIVER
CW/P. CCW/D. C.OFF F/H
C.UP TIM
BLU RED ORG GRN BLK
24 / 36V
GND
NC
1
+ +
CN1CN4CN3
+ +
+ +
+
1
1
1
CN2
SIGNAL 1
SIGNAL 2
MOTOR
POWER
① ②
③
④ ⑤
LED indications
POWER
RUN
STOP
F
2P
VEXTA
H
1P
Indication
LED name
Color
POWER Power input LED Green
Potentiometers and switches
Indication
RUN
STOP
F/H
2P/1P
Name
Run potentiometer
Stop potentiometer
Step angle switch
Pulse input mode switch
Factory
setting
0.35A/phase
0.175A/phase
F
1P
Current adjustment potentiometer used when motor is running. Motor standstill current adjustment potentiometer used when current has been cut back by the automatic current cutback function when there is no pulse input (motor standstill). The motor step angle can be set to full step or half step with this switch. The pulse signal input mode can be set to 1-pulse input mode or 2-pulse input mode this switch.
Conditions when LED ON
Lights when the power is input.
Function
Page
reference
Page25
Page25, 26
Page15
Page15
7
Terminals
Indication Terminal name Function
SIGNAL 1 6-173977-8 (AMP) 1 The selection of the pulse signal input mode can be set with the pulse input mode switch. 2 In this table, the rotation direction shows that of motor output shaft. For harmonic geared type and gear ratio 10:1 of MG geared type, the motor rotation direction is opposite to the output shaft rotation direction.
SIGNAL 2 6-173977-4 (AMP)
MOTOR 6-173977-5 (AMP)
POWER 6-173977-3
(AMP)
8
Pin No.
(Pulse/CW Pulse
CW/P.+
1
2
CW/P.
CCW/D.+
3
CCW/D.
4
C.OFF+
5
C.OFF
6
F/H+
7
F/H
8
C.UP+
1
2
C.UP
TIM+
3
TIM
4 1
2
Motor Connection Terminal
3 4 5
24/36V
1
GND
2 3
NC
Signal Input Terminal)
(Pulse/CW Pulse Signal Input
­Terminal)
(Rotation Direction/ CCW Pulse Signal Input Terminal)
(Rotation Direction/ CCW Pulse Signal
­Input Terminal)
(All Windings Off Signal Input Terminal)
(All Windings Off Signal Input
­Terminal)
(Step Angle Signal Input Terminal)
-
(Step Angle Signal Input Terminal)
(Automatic Current Cutback Release Signal Input Terminal) (Automatic Current
-
Cutback Release Signal Input Terminal)
(Excitation Timing Signal Output Terminal)
(Excitation Timing
­Signal Output Terminal)
(Power Supply Connection Terminal) (Power Supply Connection Terminal)
The pulse mode signal is input to this terminal. The direction of the motor’s rotation is determined by the following rotation direction input terminal. (When in 2-pulse input mode the CW direction command pulse signal is input to this terminal.) The rotation direction signal is input to this terminal. When a signal is input to the terminal the motor output shaft will rotate the counterclockwise direction. (When in 2-pulse input mode the CCW direction command pulse signal is input to this terminal.) The all windings off signal is input to this terminal. When a signal is input to the terminal the driver will cut the power supply to the motor. The motor torque will then be reduced to zero and the motor shaft can be rotated freely for adjustment. This function is used when manual positioning etc. is required. The motor step angle is input to this terminal. The automatic current cutback release signal is input to this terminal. Signal for deactivating the automatic current cutback function, which cuts back the output current to the motor when it is standstill.
Signal indicating that the motor excitation sequence is at step “0”.
Connect this terminal to the blue lead wire. Connect this terminal to the red lead wire. Connect this terminal to the orange lead wire. Connect this terminal to the green lead wire. Connect this terminal to the black lead wire.
Connect this terminal to a “+” side of DC24V or DC36V and GND.
No connection.
Page
reference
Page16, 17
Page16, 17
Page18, 19
Page19
Page20
Page21
Page22, 23 Page22, 23 Page22, 23 Page22, 23 Page22, 23
Page22
Installation
Motor installation
Motor installation location
To prevent motor damage, install in a location with the following conditions.
• Indoors (The motor is designed and manufactured to be used as an internal component within other equipment.)
• Ambient temperature range For harmonic geared type: 0°C~+40°C (+32°F~+104°F) (non-freezing)
• Ambient humidity below 85% (non-condensing)
• No explosive, combustible, or corrosive gases
• No direct sunlight
• No dust or conductive particles (i.e. metal chips or shavings, pins, or wire fragments etc.)
• No water, oil, or other fluids
• Where the motor is able to dissipate heat easily
• No continuous vibration or sudden shocks
• No nearby radiation, magnetic field, or air vacuum environment
How to install the motor
To allow for heat dissipation and to prevent vibration, be sure to securely attach the motor to solid metal surface. The motor flange incorporates a pilot diameter. Use this pilot diameter as a guide for alignment when mounting the motor.
-
10°C~+50°C (+14°F~+122°F) (non-freezing)
PMC3A(B)3
M2.5 Spring washer
M2.5 Recessed cross head screws
Spot facing or through hole for pilot
Ø3(.12)-4holes
4-M2.5 P0.45
Mounting plate
9
PMC33A(B)1-MG
M2.5 Cross recessed head machine screws with washer (attached)
Spot facing or through hole for pilot
4-M2.5 P0.45
Ø3(.12)-4holes
Mounting plate
PMC33A(B)1-HG
M3 Spring washer
M3 Hexagonal socket screws
Spot facing or through hole for pilot
Ø3.5(.14)-4holes
4-M3 P0.5
Mounting plate
The following hardware (not supplied) is needed to mount the motor. For the installation of the MG geared type, use the supplied screws.
PMC3A(B)3
PMC33A(B)1-HG
M2.5 Recessed cross head screws : 4M2.5 Spring washers : 4
M3Hexagonal socket screws : 4M3 Spring washers : 4
Select screws with a length appropriate for the thickness of the mounting plate. (Refer to the below table.)
Model
PMC33A(B)3 PMC35A(B)3
PMC33A(B)1-MG
PMC33A(B)1-HG
Length of the screws [Unit: mm (inch)] thickness of the mounting plate +2.5 (0.1) thickness of the mounting plate +3.5 (0.14)
thickness of the mounting plate +5 (0.2)
10
Motor mounting plate dimensions
unit: mm (inch)
PMC3A(B)3
Ø3(.12)-4holes
Ø5.5(.22)min. Shaft hole
+0.033
+.0013
()
0
.87
0
Ø22 Spot facing or
through hole for pilot
23±0.2(.9±.008)
23±0.2(.9±.008)
X
X’
PMC33A(B)1-MG
Ø3(.12)-4holes
6±0.2(.2±.008)
X
Ø5.5(.22)min. Shaft hole
R0.3(.01)max.
1.5(.059)min.
2(.08)min.
X-X’
R0.5(.02)max.
2(.08)min.
0
+.0013
.87
()
+0.033
0
Ø22
Ø11.5(.45)
23±0.2(.9±.008)
X’
23±0.2(.9±.008)
PMC33A(B)1-HG
X
23±0.2(.9±.008)
23±0.2(.9±.008)
X’
Ø11.5(.45) Spot facing or through hole for pilot
Ø3.5(.14)-4holes
Ø8.5(.33)min. Shaft hole
+0.033
+.0013
()
0
.87
0
Ø22 Spot facing or through hole for pilot
X-X’
R0.3(.01)max.
2(.08)min.
5(.2)min.
X-X’
2(.08)min.
0
+.0013
.87
()
+0.033
0
Ø22
11
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