Vexar CD32M-2, CD36M-A, CD42M-A2, CD32M-1, CD36M-A1 Owner's Operation And Installation Manual

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WARNING: If the information in this manual is not fol­lowed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
DIRECT-VENT FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
CD32M 32" DV Fireplace with Fan CD32M-1 32" DV Fireplace CD32M-2 32" DV Fireplace with Fan & Door Switch
CD36M-A 36" DV Fireplace with Fan CD36M-A1 36" DV Fireplace CD36M-A2 36" DV Fireplace with Fan & Door Switch
CD42M-A 42" DV Fireplace with Fan CD42M-A2 42" DV Fireplace with Fan & Door Switch
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111916-01F
2
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or prop­erty damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualified installer, service agency or the gas supplier.
WARNING: This direct-vent gas fireplace is intended for use with natural or propane/LP gas only. Do not attempt to burn any solid fuels in this appliance.
This fireplace is manufactured for Stylecrest Inc. under the Vexar brand name by DESA.
This fireplace may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturers instructions and the Manufactured Home Construction and Safety Stan­dard, Title 24 CFR, Part 3280 in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This fireplace is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the fireplace.
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
TABLE OF CONTENTS
Introduction .......................................................... 3
Selecting Location ............................................... 3
Pre-Installation Preparation .................................. 4
Installation ........................................................... 7
Burner Flame Adjustment ..................................
13
Operating Fireplace ........................................... 14
Converting Fireplace From
Natural Gas To Propane/LP Gas .................. 15
Troubleshooting .................................................
17
Illustrated Parts Breakdown and Parts List ....... 18
Specifications .................................................... 22
Wiring Diagram .................................................. 22
Accessory and Replacement Parts ................... 23
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INTRODUCTION
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
Models CD32M series, CD36M-A series and CD42M-A series are heat circulating grav
­ity direct-vent fireplaces with sealed combustion chamber. These fireplaces use millivolt gas control valve and millivolt ignition system.
These fireplaces are convertible with the standard setup as natural gas. Conversion may be performed by the O.E.M. mobile home builder or by a quali
­fied service person on-site. If you are uncertain as to what gas your unit is equipped for, please check the rating plate located inside of the appliance opening or consult your mobile home supplier or your local distributor of DESA/Vexar products.
NOTICE: Check local building codes for area requirements be­fore installing this appliance.
BEFORE YOU BEGIN
Before beginning the installation of your appli­ance, read these instructions through completely.
This DESA/Vexar fireplace and its components are safe when installed according to this installation manual and operated as recommended. Unless you use DESA/Vexar components designed and tested for this fireplace system,
YOU MAY CAUSE
A SAFETY HAZARD!
The DESA/Vexar warranty will be voided by, and DESA/Vexar disclaims any responsibility for the following actions:
A) Modification to the fireplace, components,
doors, blower, fans or vent system.
B) Use of any component part not manufactured or
approved by DESA/Vexar in combination with a DESA/Vexar fireplace system.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the instal
­lation of all factory built fireplaces. This fireplace, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1 or the Canadian Installa
-
tion Code, CAN/CGA B149. This appliance com-
plies with ANSI Z21.88-1998 and CSA 2.33-M98 as a VENTED GAS FIREPLACE HEATER.
SELECTING LOCATION
To determine the safest and most efficient loca­tion for your fireplace, consider the following guidelines:
1. The location must allow for proper clearances (see Figure 1).
2. Consider a location where the fireplace would not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters makes ventilation installation easier.
In selecting a location, the following precautions must be observed:
• Do not connect this appliance to a chimney
system used for solid fuel burning fireplace.
• Due to high temperatures, do not locate this
appliance in high traffic areas or near furniture and draperies.
• Never obstruct the openings of the appliance
or flow of ventilation air. Keep the control compartments accessible.
Figure 1 - Common Fireplace Locations
FULL
PROJECTION
CORNER
INSTALLATION
FLUSH
INSTALLATION
Flush installation is recommended where living space is limited.
Projected installation may be ideal for a new addition to an existing finished wall.
Corner installation makes use of a space that may not normally be used and provides a wider and more efficient range for radiant heat transfer.
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SELECTING LOCATION
Continued
• Do not locate appliance close to where gasoline or other flammable liquids may be stored. The appliance must be kept clear and free from combustible materials.
• Do not use this appliance if any part has been under water. Immediately contact a local service technician to examine the appliance and to re
­place any part(s) of the control ignition system and other related components that have been submerged under water.
PRE-INSTALLATION
PREPARATION
CAUTION: Do not block
required air spaces with insula
­tion or any other material. Do not obstruct the effective opening of the appliance with any type of facing material.
CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustibles for the fireplace are:
• Back and Sides of Fireplace . . . . . . . . . . . .
0"
• Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0"
• Perpendicular Wall . . . . . . . . . . . . . . . . . . .
6"
• Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36"
• Top of Standoffs . . . . . . . . . . . . . . . . . . . . .
0"
MANTEL CLEARANCES
Woodwork, such as wood trims, mantles and other combustible materials should be placed within the required clearance specified in Figure 2.
Figure 2 - Mantel Clearances
C
B
A
D
E
F
G
To
p of Louver Opening
3
2
1
4
5
6
7
Wa
ll
Mantel
Depth
Mantel From Top
of Opening
(1) 14" (A) 16"
(2) 12" (B) 14"
(3) 10" (C) 12"
(4) 8" (D) 10"
(5) 6" (E) 8"
(6) 4" (F) 6"
(7) 2" (G) 4"
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VENT TERMINATION CLEARANCES
The final position of your fireplace depends on the location of the vent termination in relation to the clearances that must be observed as shown in Figure 5 on page 6.
The vent system serves as the “chimney” as well as the combustion air supply (air intake). The horizontal run must have a rise of 1/4" (.6 cm) for every 12" (30.48 cm) of horizontal run towards the termination. The maximum horizontal run depends on the vertical rise from the fireplace adapter collar to the vent termination (see table below).
VERTICAL HORIZONTAL
0 to 1 ft (30.48 cm)
1 ft (30.48 cm) to 4 ft (121.92 cm)
2 ft (60.96 cm) to 8 ft (243.84 cm)
3 ft (91.44 cm) to 12 ft (365.76 cm)
4 ft (121.92 cm) to 16 ft (487.68 cm)
5 ft (152.40 cm) to 15 ft (457.20 cm)
6 ft (182.88 cm) to 14 ft (426.72 cm)
7 ft (213.36 cm) to 13 ft (396.24 cm)
8 ft (243.84 cm) to 12 ft (365.76 cm)
WARNING: Never allow the vent to run downward as this may cause excessive tempera
-
tures which could cause a fire.
WARNING: Horizontal sec­tions of this vent system require a minimum clearance of 2" from the top of the pipe and 1" mini
­mum to the sides and bottom. Vertical sections of this system require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
PRE-INSTALLATION
PREPARATION
Continued
CD32M CD36M-A CD42M-A
A 32 3/8" 36 1/8" 40 1/8"
B 34 5/8" 41 1/4" 48 1/4"
C 19" 23 1/2" 25 5/8"
Figure 3 - Framing Dimension
Figure 4 - Corner Installation
A
B
E
F
G
H
D
C
Nailing Tabs
B
A
C
CD32M CD36M-A CD42M-A
A 28 1/2" 35 3/4" 41 5/8"
B 13 5/8" 15" 21 5/8"
C 39 3/8" 49 5/8" 58 1/2"
D 9 1/2" 10 3/8" 13 1/2"
E 9 7/8" 13 3/4" 16 3/4"
F 34 1/2" 41 1/8" 48"
G 35 1/2" 42 1/8" 48 1/4"
H 54 3/8" 68 1/4" 81 1/2"
FRAMING
Once the final location has been determined, ob­serving height clearances for vent termination, you may construct framing using dimensions shown in Figures 3 and 4, depending on your installation.
If the appliance is to be installed directly on carpet
­ing, tile (other than ceramic) or any combustible material other than wood flooring, the appliance must be installed on a metal or wood panel extend­ing the full width and depth of the appliance.
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Fixed
Closed
Openable
Fixed
Closed
Openable
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METER RESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony
[*12 inches (30.5cm) minimum]
B = clearance to window or door that may be opened
[12 inches (30.5cm) minimum]
C = clearance to permanently closed window [minimum 12 inches
(30.5cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches (61cm) from the
center-line of the terminal [18 inches (45.7cm) minimum] E = clearance to unventilated soffit [12 inches (30.5cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within
36 inches (91.4cm) horizontally from the center-line of the regulator
I = clearance to service regulator vent outlet [*72 inches (182.9cm)
minimum]
J = clearance to non-mechanical air supply inlet to building or the
combustion air inlet to any other fireplace [*12 inches (30.5cm)
minimum] K = clearance to a mechanical air supply inlet [*72 inches (182.9cm) minimum] L = † clearance above paved side-walk or a paved driveway located on
public property [*84 inches (213.4cm) minimum] M = clearance under veranda, porch, deck [*12 inches (30.5cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24 inches (61cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 inches (45.7cm)
vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings*
only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/SGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. installation follow
the current National Fuel Gas Code, ANSI Z223.1 Note: Local codes or regulations may require different clearances
A = 6" (15.2cm)
Inside Corner
V
B
E
V
B = 6" (15.2cm)
C = Maximum depth of 48" (121.9cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (96.5cm) Noncombustible - 24" (61cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2cm) Noncombustible - 2" (5.1cm)
Outside Corner Recessed Location
G
H
G = Combustible 24" (61cm) Noncombustible 18" (45.7cm)
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61cm) J = 20" (50.8cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Figure 5 - Minimum Clearances for Vent Terminations
PRE-INSTALLATION PREPARATION
Continued
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111916-01F 7
INSTALLATION
WARNING: Read all instruc­tions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property dam­age or loss of life. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
NOTICE: Failure to follow these in­structions will void the warranty.
VENTING INSTALLATION PRECAUTIONS
Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions.
Only a qualified service person should install venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for protection
• Use extreme caution when using ladders or when on roof tops
• Be aware of electrical wiring locations in walls and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting component
• Unauthorized modification of the venting system
• Installation of any component part not manu
-
factured or approved by DESA
• Installation other than as instructed by these instructions
WARNING: This gas fireplace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appli­ance. Each gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Horizontal sec­tions of this vent system require a minimum clearance of 2" from the top of the pipe and 1" mini
­mum to the sides and bottom. Vertical sections of this system require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
VENTING INSTALLATION
1. Install elbow to fireplace collar adapter located on back of the unit at a 45° angle. Slide elbow over collar and twist to lock. Check to insure proper connection (see Figure 6).
2. Continue to install remainder of pipe for desired installation. Make sure each section is twist-locked securely.
3. When installation of vent pipe is complete, in stall vent termination. Depending on the loca
­tion of your fireplace, you will vent vertically or horizontally.
4. Allow 1" of pipe to protrude from internal wall, depending on wall thickness. See Figure 7, page 8.
5. For horizontal installation, an optional siding standoff may be installed between the vent cap and the exterior wall. Secure horizontal vent cap to standoff. Secure standoff/vent cap assembly to wall (see Figure 7, page 8). Do not seal termi
­nation to vent pipe. The vent termination must be removable for service pipe inspection.
Figure 6 - Venting Installation
Female Locking Lugs
Male Locking Lugs
Vertical Flue Restrictor (For Vertical Venting Application)
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Figure 7 - Vent Termination (Horizontal)
Direct-Vent Pipe CD32M and CD36M-A 4 1/4" Inner and 7 1/4" Outer CD42M-A 5" Inner and 8" Outer
Wall Firestop
Maintain 1" Minimum Air Space Around Outer Pipe when Penetrating a Wall
Horizontal Termination (Vent Cap)
Screws
Exterior Wall with Vinyl Siding
Deflector Shield
Minimum Pipe Overlap 1 1/4"
Siding Standoff (Optional)
Framed Openings CD32M and CD36M-A 10" x 10" CD42M-A 10
3
/
4
" x 10
3
/
4
"
6. For vertical installation, a vertical termination is available. Also for vertical venting application, install vertical flue restrictor into inner collar of fireplace as shown in Figure 6, page 7.
When installing a length of pipe for vertical
termination that is over 3 ft., support the pipe every 3 ft. using metal wall straps. Vertical to horizontal pipe must be kept at a 1 ft. to 4 ft. ratio with a maximum run of no more than 20 ft.
If an offset is necessary in the attic to avoid
obstruction, it is important to support the vent pipe every 3 ft. to avoid excessive stress on the elbows and possible separation (see Figure 8).
Clearances must be maintained between the roof
and the termination. Refer to chart below.
Roof Pitch Minimum Height
Above Roof
Flat - 7/12 1 ft. (30.48 cm)
7/12 - 8/12 1
1
/
2
ft. (45.72 cm)
8/12 - 9/12 2 ft (60.96 cm)
9/12 - 10/12 2
1
/
2
ft (76.20 cm)
10/12 - 11/12
4 ft (121.92 cm)
11/12 - 14/12
5 ft (152.40 cm)
14/12 - 16/12 6 ft (182.88 cm)
16/12 - 18/12 7 ft (213.36 cm)
18/12 - 20/12 7
1
/
2
ft (228.60 cm)
20/12 - 21/12 8 ft (243.84 cm)
INSTALLATION
Continued
Figure 8 - Vertical Termination with
Offset and Wall Strap
Wall Strap
Roof Flashing
45° Elbows
Ceiling Firestop
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