Vexar CD32M-B Owner's Operation And Installation Manual

DIRECT VENT FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
O-TL REPORT # 114-F-06-5
MODEL CD32M-B
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.desatech.com
Introduction .......................................................... 3
Selecting Location ............................................... 3
Safety .................................................................. 4
Local Codes......................................................... 5
Product Features ................................................. 6
Pre-Installation Preparation .................................. 6
Installation ........................................................... 9
Burner Flame Adjustment .................................. 23
Operation ........................................................... 24
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
WARNING: Improper installation, adjustment, al-
Gas Conversion ................................................. 26
Specications .................................................... 27
Troubleshooting ................................................. 28
Replacement Parts ............................................ 29
Service Hints ..................................................... 29
Technical Service............................................... 29
Accessories ....................................................... 29
Parts .................................................................. 30
Limited Two Year Warranty ..................Back Cover
teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in­stallation and operational procedures. For assistance or additional information consult a qualied installer, service agency or the gas supplier.
TABLE OF CONTENTS
WARNING: This direct vent gas replace is intended
for use with natural or propane/LP gas only. Do not at­tempt to burn any solid fuels in this appliance.
This replace is manufactured for Stylecrest Inc. under the Vexar brand name by DESA Heating, LLC.
This replace may be installed as an OEM installation in a manufactured (mobile) home and must be installed
in accordance with the manufacturers instructions and the Manufactured Home Construction and Safety Stan-
dard, Title 24 CFR, Part 3280 in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in
Canada. This replace is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the replace.
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124433-01A2

INTRODUCTION

WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
Models CD32M-B is a heat circulating gravity
direct vent replaces with sealed combustion chamber. These replaces use millivolt gas
control valve and millivolt ignition system. These fireplaces are convertible with the
standard setup as natural gas. Conversion may be performed by the OEM mobile home
builder or by a qualied service person on-
site. If you are uncertain as to what gas your unit is equipped for, please check the rating plate located inside of the appliance opening or consult your mobile home supplier or your local distributor of Style Crest, Inc. products.
NOTICE: Check local building codes for area requirements be­fore installing this appliance.
BEFORE YOU BEGIN
Before beginning the installation of your appliance, read these instructions through completely.
This Style Crest, Inc. replace and its com­ponents are safe when installed according to this installation manual and operated as recommended. Unless you use Style Crest, Inc. components designed and tested for
this replace system, YOU MAY CAUSE A SAFETY HAZARD!
The Style Crest, Inc. warranty will be voided by, and Style Crest, Inc. disclaims any respon­sibility for the following actions:
A) Modication to the replace, components,
doors, blower, fans or vent system.
B) Use of any component part not manu-
factured or approved by Style Crest, Inc. in combination with a Style Crest, Inc.
replace system.
Proper installation is the most important step in ensuring safe and continuous operation
of the replace. Consult the local building
codes as to the part icular require ments concerned with the installation of all factory
built replaces. This replace, when installed,
must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. This appliance complies with ANSI Z21.88.

SELECTING LOCATION

To determine the safest and most efcient location for your replace, consider the fol-
lowing guidelines:
1. The location must allow for proper clear­ances (see Figure 1).
• Flush installation is recommended where
living space is limited.
• Projected installation may be ideal for
a new addition to an existing nished
wall.
• Corner installation makes use of a space
that may not normally be used and pro-
vides a wider and more efcient range
for radiant heat transfer.
2. Consider a location where the replace
would not be affected by drafts, air con­ditioning ducts, windows or doors.
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3. A location that avoids the cutting of joists or roof rafters makes ventilation installa­tion easier.
FULL
PROJECTION
Figure 1 - Common Fireplace Locations
CORNER
INSTALLATION
FLUSH
INSTALLATION
SELECTING LOCATION
Continued
In selecting a location, the following precau­tions must be observed:
• Do not connect this appliance to a chim­ney system used for solid fuel burning
replace.
• Due to high temperatures, do not locate this appliance in high trafc areas or near
furniture and draperies.
• Never obstruct openings of the appliance or ow of ventilation air. Keep control compart-
ments accessible.

SAFETY

• Do not locate appliance close to where gasoline or other ammable liquids may be
stored. The appliance must be kept clear and free from combustible materials.
• Do not use this appliance if any part has
been under water. Immediately contact a local service technician to examine the appliance and to replace any part(s) of the control ignition system and other related components that have been submerged under water.
DANGER: Carbon monoxide
poisoning may lead to death!
This replace must be installed by the O.E.M. builder or by a qualied (certied or licensed)
service person. It has a sealed gas combus­tion chamber that uses a coaxial pipe (pipe within a pipe and having the same center) venting system. It brings in fresh air for com­bustion through the outer pipe and combus­tion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If you have these signs, the replace may not
be working properly. Get fresh air at once!
Have replace serviced. Some people are
more affected by carbon monoxide than oth­ers. These include pregnant women, people with heart or lung disease or anemia, those
under the inuence of alcohol and those at
high altitudes. Propane/LP and Natural Gas: Propane/LP
and natural gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of
this replace.
WARNING: Any change to this replace or it’s controls can be dangerous. Do not modify this replace under any circum­stances. Any parts removed for servicing must be replaced prior to operating replace.
WARNING: Do not use a blow­er insert, heat exchanger insert or other accessory not approved for use with this replace.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certied kit is used.
WARNING: Do not allow fans
to blow directly into the replace. Avoid any drafts that alter burner ame patterns.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
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124433-01A4
SAFETY
Continued
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the appliance.
Do not use this replace to cook food or burn paper or other am­mable material.
This replace reaches high tem­peratures. Keep children and
adults away from hot surface to
avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow sur­face to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with replace.
Keep the area around your replace clear of combustible materials, gasoline and other ammable vapor or liquids. Do not run replace where these are used or stored.
1. For propane/LP replace, do not place
propane/LP supply tank(s) inside any structure. Locate propan e/LP supp ly tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier's instructions
• if you cannot reach you gas supplier, call the re department.
3. Never install the replace
• in a recreational vehicle
• in windy or drafty areas where curtains or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
4. Turn fireplace off and let cool before servicing, installing or repairing. Only a
qualied service person should install, service or repair this replace. Have re­place inspected annually by a qualied
service person.
5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before
cleaning replace.
6. Have venting system inspected annually by
a qualied service person. If needed, have
venting system cleaned or repaired.
7. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this replace. Use only the gas type indicated on re-
place nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70.
9. Do not use replace if any part has been
exposed to or under water. Immediately
call a qualied service person to arrange
for replacement of the unit.
10. Do not operate replace if any log is
broken.
11. Do not operate replace with glass door
removed, cracked or broken.
12. Provide adequate clearances around air openings.

LOCAL CODES

Install and use replace with care. Follow all
local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI
Z223.1/NFPA 54* (USA) or the current CSA­B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
124433-01A 5
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PRODUCT FEATURES

C
B
A
D
E
F
G
T o p of Louver Opening
3
2
1
4
5
6
7
Wa ll
These are a few facts that can help you under-
stand and enjoy your direct-vent replace:
• The venting system may be routed to the
outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (hori-
zontal). The vent pipe installation is very
important to allow for proper operation. You must follow the venting instructions
very carefully for either vertical or horizontal
applications.
• This replace may be installed in any room
of your house provided all local codes and these installation instructions are followed.
• A piezo ignitor and ceramic electrode cre­ate spark to ignite the pilot light. It does not require any matches, batteries or any other sources of ignition to light the pilot.
• Each time you turn on your replace, you

PRE-INSTALLATION PREPARATION

CAUTION: Do not block required air spaces with insula­tion or any other material. Do not obstruct the effective opening of the appliance with any type of facing material.
CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustibles for the
replace are:
• Back and Sides of Fireplace . . . . . . . . 0"
• Floor . . . . . . . . . . . . . . . . . . . . . . . . . . 0"
• Perpendicular Wall . . . . . . . . . . . . . . . 6"
• Front . . . . . . . . . . . . . . . . . . . . . . . . . 36"
• Top of Standoffs .................. 0"
MANTEL CLEARANCES
Woodwork, such as wood trims, mantles and other combustible materials should be placed within the required clearance speci-
ed in Figure 2.
may notice some amount of condensation
on the inside of the replace glass. This
is normal and will disappear after 10-20 minutes of operation.
• Your d irect-vent gas firepla ce system (replace and venting) is a balanced and
sealed gas operating unit. It requires ap­proximately 10-20 minutes of operating
time before the ame pattern stabilizes.
• This replace is equipped with a millivolt
gas control system that does not require
electricity to operate. A piezo ignitor is
provided to light the pilot without using matches or lighters.
• This model can accept an optional circulat­ing air blower when 120 VAC connection is supplied. If you plan to install an optional
blower, do not forget to wire the replace
outlet when framing.
Mantel
Depth
Mantel From Top
of Opening
(1) 14" (A) 16"
(2) 12" (B) 14"
(3) 10" (C) 12"
(4) 8" (D) 10"
(5) 6" (E) 8"
(6) 4" (F) 6"
(7) 2" (G) 4"
Figure 2 - Mantel Clearances
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124433-01A6
PRE-INSTALLATION PREPARATION
A
B
E
F
G
H
D
C
Nailing Tabs
Continued
VENT TERMINATION CLEARANCES
Final position of your replace depends on
location of the vent termination in relation to clearances that must be observed as shown in Figure 5 on page 8.
The vent system serves as the “chimney” as well as combustion air supply (air intake).
The horizontal run must have a rise of 1/4" (0.6 cm) for every 12" (30.48 cm) of horizon-
tal run towards the termination. Maximum
horizontal run depends on vertical rise from replace adapter collar to vent termination
(see table below).
VERTICAL HORIZONTAL
0 to 1 ft (30.48 cm) 1 ft (30.48 cm) to 4 ft (121.92 cm) 2 ft (60.96 cm) to 8 ft (243.84 cm) 3 ft (91.44 cm) to 12 ft (365.76 cm)
4 ft (121.92 cm) to 16 ft (487.68 cm) 5 ft (152.40 cm) to 15 ft (457.20 cm) 6 ft (182.88 cm) to 14 ft (426.72 cm) 7 ft (213.36 cm) to 13 ft (396.24 cm) 8 ft (243.84 cm) to 12 ft (365.76 cm)
WARNING: Never allow the
vent to run downward as this
may cause excessive tempera­tures which could cause a re.
FRAMING
Once the nal location has been determined,
observing height clearances for vent termina­tion, you may construct framing using dimen­sions shown in Figures 3 and 4, depending on your installation.
If the appliance is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood oor­ing, appliance must be installed on a metal or wood panel extending full width and depth of the appliance.
323/8"
345/8"
19"
Figure 3 - Framing Dimension
WARNING: Horizontal sec-
tions of this vent system require
a minimum clearance of 2" from
28 1/2"
13 5/8"
9 1/2"
39 3/8"
the top of the pipe and 1" mini­mum to the sides and bottom.
Vertical sections of this system
require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
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97/8"
343/8" 345/8"
541/8"
Figure 4 - Corner Installation
Nailing Tabs
Fixed
Closed
Openable
Fixed
Closed
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METERRESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
A = 6" (15.2 cm)
Inside Corner
V
B
E
V
B = 6" (15.2 cm)
C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
Outside Corner Recessed Location
G
H
G = 12" (30.5 cm) minimum clearance
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Openable
PRE-INSTALLATION PREPARATION
Continued
Figure 5 - Minimum Clearances for Vent Terminations
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124433-01A8

INSTALLATION

WARNING: Read all instruc-
tions completely and thoroughly before attempting installation.
Failure to do so could result in
serious injury, property dam­age or loss of life. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
NOTICE: Failure to follow these in-
structions will void the warranty.
VENTING INSTALLATION PRECAUTIONS
Consult local building codes before beginning installation. Installer must make sure to select proper vent system for installation. Before installing vent kit, installer must read this re­place manual and vent kit instructions.
Only a qualied service person should install
venting system. The installer must follow these safety rules:
• Wear gl oves an d s afety glasse s f or
protection
• Use extreme caution when using ladders
or when on roof tops
• Be aware of electrical wiring locations in
walls and ceilings
The following actions will void the warranty on your venting system:
• Installation of any damaged venting compo­nent
• Unauthorized modification of the venting
system
• Installation of any component part not
manufactured or approved for use with the
replace.
• Installation other than as instructed by
these instructions
NOTICE: All Style Crest, Inc. direct vent replaces only ap­proved 5/8" pipe components and terminations.
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appli­ance. Each gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Horizontal sec-
tions of this vent system require
a minimum clearance of 2" from
the top of the pipe and 1" mini­mum to the sides and bottom.
Vertical sections of this system
require a minimum of 1" clear­ance to combustible materials on all sides of the pipe.
VENTING INSTALLATION
1. Install elbow to replace collar adapter
located on back of the unit at a 45° angle. Slide elbow over collar and twist to lock. Check to insure proper connection (see Figure 6).
2. Continue to install remainder of pipe for desired installation. Make sure each sec­tion is twist-locked securely.
3. When installation of vent pipe is complete, in stall vent termination. Depending on
location of your replace, you will vent vertically or horizontally.
4. Allow 1" of pipe to protrude from internal wall, depending on wall thickness. See Figure 7, page 10.
Female Locking Lugs
Vertical Flue Restrictor (For Vertical Venting Application)
Male Locking Lugs
Figure 6 - Venting Installation
124433-01A 9
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INSTALLATION
Continued
5. For horizontal installation, an optional siding standoff may be installed between vent cap and exterior wall. Secure horizon­tal vent cap to standoff. Secure standoff/ vent cap assembly to wall (see Figure 7). Do not seal termination to vent pipe. Vent termination must be removable for service pipe inspection.
6. For vertical installation, a vertical termi­nation is available. A vertical ue restric­tor must be installed into inner collar of
replace as shown in Figure 6, page 9.
When installing a length of pipe for vertical
termination that is over 3 ft., support pipe every 3 ft. using metal wall straps. Vertical
to horizontal pipe must be kept at a 1 ft. to
4 ft. ratio with a maximum run of no more than 20 ft.
If an offset is necessary in attic to avoid
obstruction, it is important to support vent pipe every 3 ft. to avoid excessive stress on elbows and possible separation (see Figure 8).
Siding Standoff (Optional)
Direct vent Pipe
Wall Firestop
Maintain 1" Minimum Air Space Around Outer Pipe when Penetrating a Wall
10 3/4" x 10 3/4" Framed Opening
Figure 7 - Vent Termination (Horizontal)
Minimum Pipe Overlap 1 1/4"
Deector
Shield
Screws
Horizontal
Termination (Vent Cap)
Exterior Wall with Vinyl Siding
Roof Flashing
Wall Strap
45° Elbows
Ceiling Firestop
Figure 8 - Vertical Termination with
Offset and Wall Strap
Horizontal Termination Congurations
Figures 9 through 13, page 11 show different
congurations and alternatives for venting with hor izont al termin ation. Each figure
includes a chart with critical minimum and maximum dimensions which MUST be met.
IMPORTANT: Remember that a horizontal
run of venting must have a 1/4" rise for every 12" of run toward termination.
WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
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124433-01A10
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