Vexar C42MW Owner's Operation And Installation Manual

WOOD BURNING FIREPLACE
OWNER’S OPERATION AND
INSTALLATION MANUAL
PFS
®
USC
ICBO # ER-3507
MODEL C42MW
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning re­place or for use with a vented gas log approved to ANS Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.1 1.2 standard. A hood must be installed when using a vent-free log heater (see , page
18). This wood burning replace complies with UL127-
CAN/ULS-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, re department, etc.) should be contacted before installation to deter­mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
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Safety .................................................................. 2
TABLE OF CONTENTS
Specications ...................................................... 3
Fireplace Installation............................................ 4
Venting Installation .............................................. 7
Optional Gas Line Installation............................ 13
SAFETY
Operation and Maintenance .............................. 14
Technical Service............................................... 15
Parts .................................................................. 16
Replacement Parts ............................................18
Accessories ....................................................... 18
WARNING: Improper instal­lation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional in­formation. Consult a qualified installer or local distributor.
IMPORT ANT : Check local codes before installing this fireplace.
Before beginning installation of this replace, read these instructions through completely.
• This Style Crest, Inc replace and its com­ponents are safe when installed according to this installation manual. Unless you use Style Crest, Inc components, which have been designed and tested for the fireplace system, you may cause a re hazard.
• The Style Crest, Inc warranty will be voided by and Style Crest, Inc disclaims any re­sponsibility for the following actions.
a. Modification of the fireplace, com-
ponents, doors, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by Style Crest, Inc in combination with a Style Crest, Inc
replace system. Proper installation is the most important step in ensuring safe and continuous operation of replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replaces.
WARNING: Do not install a replace insert in this box unless the manufacturer's instructions with the insert specically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline
or any other ammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located out of trafc and away from furniture and draperies.
• Do not place clothing or other
ammable materials on or near the appliance.
• Never leave children unat-
tended when a re is burning in the fireplace.
WARNING: Use solid wood or processed solid fuel re logs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burning. Use only re logs that have been evaluated for the application in replace and refer to fire log warnings and caution markings on packaging prior to use.
This fireplace is not intended to be used as a substitute for a fur­nace to heat an entire home. Use for supplemental heat only.
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108919-01H2
SPECIFICATIONS
1" AIRSPACE TO COMBUSTIBLE MATERIAL
0" TO
TOP SPACERS
3/4" AIR SPACE BACK AND SIDES
OUTSIDE AIR
(LEFT SIDE
ONLY)
0" TO BOTTOM
21.125"
0.625"
12"
EACH SIDE
28.5"
44"
NO COMBUSTIBLE MATERIAL ON FACE
HEARTH EXTENSION 66" X 20"
14"
GAS LINE
KNOCK OUTS
COMBUSTIBLE WALL BOARD
NOT LESS
THAN 14" TO
PERPENDICULAR
SIDEWALL
AIR KIT
KNOCK OUT
10.375"
25.375"
38.85"
RIGHT SIDE
KNOCK OUTS
LEFT SIDE
8.25"
7"
GAS LINE
8.25"
7"
13"
14.438"
1.375"
ROUND TOP TERMINATION
1"
37.5" 33"
6.5"
42"
1"
108919-01H 3
44"
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21.5"
32"
1.75"
SQUARE CHASE-TOP
TERMINATION
FIREPLACE INSTALLATION
SELECTING LOCATION
T o determine safest and most efcient location for replace, you must take into consideration the following guidelines:
1. Location must allow for proper clearances
(see Figures 1 and 2).
2. Consider a location where replace will
not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids cutting of joists or
roof rafters will make installation easier.
4. An outside air kit is available with this
replace (see Optional Outside Air Kit on page 7).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 3/4" minimum* Floor** 0" minimum Perpendicular wall to opening 12" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 6 Chimney outer pipe surface 1" minimum
* Not required at nailing flanges ** See step 2 of Framing
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height
Minimum height of chimney, measured from base of replace to ue gas outlet of termina­tion, is 11.5 feet for straight ue or a ue with one elbow set. Maximum distance between elbows is 2 feet. For systems with two elbow sets, minimum height is 22 feet. Maximum height of any system is 28 feet. This measure­ment includes replace, chimney sections and height of termination assembly at level of flue gas outlet (see Figure 18, page 11).
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 1 and 2.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed upon a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of this open- ing and slide unit back until nailing anges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector must be placed between hearth extension (not included) and under bottom front edge of fireplace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember protec­tor (not included) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1
1
/2". Ember protector should be made of galvanized sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure replace to framing through anges located on sides of replace.
37.625"
44.25"
22"
Figure 1 - Framing Dimensions
Maintain 3/4" Clearance at
7
Sides and
/8"
15
Back of
22
52 1/2"
1
/2"
3/4" Clearance Not
Required at Nailing Flanges
72
7
/8"
Fireplace
Figure 2 - Corner Installation
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108919-01H4
FIREPLACE INSTALLA TION
Continued
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of replace opening is required to protect combustible floor construction in front of replace. Fabricate a hearth extension using a material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conductiv­ity of K=0.84 BTU IN/FT , HR. F (or less) at 1" thick. For example, if material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "K" of materials can be
obtained from manufacturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible mate­rial such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 3).
WARNING: Hearth extension is to be installed only as shown in Figure 3.
Fireplace Front
Ember Protector
Seal Gap
NO
Do Not Block Louver
Extension
Fireplace Front Elevated
Ember Protector
Hearth Extension, Circulating Modes
Fireplace Front
Ember Protector
Fireplace Front Raised Hearth
Ember Protector
Fireplace Front Elevated
Seal Gap
Seal Gap
Extension
Seal Gap
Hearth
Hearth
Ember Protector
Hearth Extension, Noncirculating Models
Figure 3 - Hearth Extension
108919-01H 5
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FIREPLACE INSTALLA TION
Continued
MANTELS
A mantel may be installed if desired (see Figure 4). Woodwork such as wood trims, mantels or any other combustible material projecting from front face must not be placed within 12" of replace opening (and within 9" of top louver opening). Combustible materi­als above 12" and projecting more than 1 from replace must not be placed less than 12" from top opening of replace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material may come up to side edge of black metal face of replace if projection from front face falls within limits shown in Figure 5.
1
/2"
FAN/BLOWER KIT ASSEMBLY
Fan or blower kit is optional with this fireplace (for circulating models only). Use of blowers or fans other than those manufactured by Style Crest, Inc voids warranty. Fan is oper­ated by pressing rocker switch (see Figure 6) in lower right hand corner of replace face. Blower is operated by turning control knob (not shown).
Fan/blower kit electrical connections are made through electrical cover plate on side of replace a shown in Figure 6.
Sheet Metal Screws
12 1/4" Ref.
6"
Ref.
33°
3" Nom.
15"
Min.
Min.
12"
Min.
Fireplace Opening
1
/2"
1 Max.
9"
Top of
Louvered
Opening
Figure 4 - Mantel Clearances to
Combustible Material
Top View of Fireplace
SAFE ZONE
8"
33°
1"
Min. 12" from
Perpendicular Side Wall
Figure 5 - Side Mantel Clearance
Combustible Material
Safe Zone For Projection of Combustible Materials
*Note: Drawing
Not To Scale
Upper Section
of Circulating
Fireplace
FIREBOX
0.625" Max.
Rocker Switch
Electrical Housing
Electrical Bushing
Wire Nut (3x) (Not Supplied)
Electrical Cover Plate
Outer Wrapper of Fireplace
Power Source Wiring (Not Supplied)
To Power Source
Electrical Cover
Receptacle (Supplied)
Prewired Receptacle and Ground
Plate and Electrical Bushing
Fireplace Chassis Ground
Figure 6 - Fan Switch-Electrical Bushing
Wiring Instructions
1. Remove electrical cover plate with bush­ing from replace by removing 2 sheet metal screws as shown in Figure 6.
2. Slide power source wiring through electri­cal bushing opening and electrical cover plate and make all necessary connec­tions.
3. Slide all wiring connections in electrical housing as shown in Figure 6.
4. Secure electrical cover plate with screws previously removed.
Note: Electrical housing and cover plate have sharp edges. Wear protective gloves.
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108919-01H6
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