Vexar C42MW Owner's Operation And Installation Manual

WOOD BURNING FIREPLACE
OWNER’S OPERATION AND
INSTALLATION MANUAL
PFS
®
USC
ICBO # ER-3507
MODEL C42MW
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning re­place or for use with a vented gas log approved to ANS Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.1 1.2 standard. A hood must be installed when using a vent-free log heater (see , page
18). This wood burning replace complies with UL127-
CAN/ULS-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, re department, etc.) should be contacted before installation to deter­mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
Safety .................................................................. 2
TABLE OF CONTENTS
Specications ...................................................... 3
Fireplace Installation............................................ 4
Venting Installation .............................................. 7
Optional Gas Line Installation............................ 13
SAFETY
Operation and Maintenance .............................. 14
Technical Service............................................... 15
Parts .................................................................. 16
Replacement Parts ............................................18
Accessories ....................................................... 18
WARNING: Improper instal­lation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional in­formation. Consult a qualified installer or local distributor.
IMPORT ANT : Check local codes before installing this fireplace.
Before beginning installation of this replace, read these instructions through completely.
• This Style Crest, Inc replace and its com­ponents are safe when installed according to this installation manual. Unless you use Style Crest, Inc components, which have been designed and tested for the fireplace system, you may cause a re hazard.
• The Style Crest, Inc warranty will be voided by and Style Crest, Inc disclaims any re­sponsibility for the following actions.
a. Modification of the fireplace, com-
ponents, doors, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by Style Crest, Inc in combination with a Style Crest, Inc
replace system. Proper installation is the most important step in ensuring safe and continuous operation of replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replaces.
WARNING: Do not install a replace insert in this box unless the manufacturer's instructions with the insert specically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline
or any other ammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located out of trafc and away from furniture and draperies.
• Do not place clothing or other
ammable materials on or near the appliance.
• Never leave children unat-
tended when a re is burning in the fireplace.
WARNING: Use solid wood or processed solid fuel re logs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burning. Use only re logs that have been evaluated for the application in replace and refer to fire log warnings and caution markings on packaging prior to use.
This fireplace is not intended to be used as a substitute for a fur­nace to heat an entire home. Use for supplemental heat only.
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108919-01H2
SPECIFICATIONS
1" AIRSPACE TO COMBUSTIBLE MATERIAL
0" TO
TOP SPACERS
3/4" AIR SPACE BACK AND SIDES
OUTSIDE AIR
(LEFT SIDE
ONLY)
0" TO BOTTOM
21.125"
0.625"
12"
EACH SIDE
28.5"
44"
NO COMBUSTIBLE MATERIAL ON FACE
HEARTH EXTENSION 66" X 20"
14"
GAS LINE
KNOCK OUTS
COMBUSTIBLE WALL BOARD
NOT LESS
THAN 14" TO
PERPENDICULAR
SIDEWALL
AIR KIT
KNOCK OUT
10.375"
25.375"
38.85"
RIGHT SIDE
KNOCK OUTS
LEFT SIDE
8.25"
7"
GAS LINE
8.25"
7"
13"
14.438"
1.375"
ROUND TOP TERMINATION
1"
37.5" 33"
6.5"
42"
1"
108919-01H 3
44"
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21.5"
32"
1.75"
SQUARE CHASE-TOP
TERMINATION
FIREPLACE INSTALLATION
SELECTING LOCATION
T o determine safest and most efcient location for replace, you must take into consideration the following guidelines:
1. Location must allow for proper clearances
(see Figures 1 and 2).
2. Consider a location where replace will
not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids cutting of joists or
roof rafters will make installation easier.
4. An outside air kit is available with this
replace (see Optional Outside Air Kit on page 7).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 3/4" minimum* Floor** 0" minimum Perpendicular wall to opening 12" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 6 Chimney outer pipe surface 1" minimum
* Not required at nailing flanges ** See step 2 of Framing
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height
Minimum height of chimney, measured from base of replace to ue gas outlet of termina­tion, is 11.5 feet for straight ue or a ue with one elbow set. Maximum distance between elbows is 2 feet. For systems with two elbow sets, minimum height is 22 feet. Maximum height of any system is 28 feet. This measure­ment includes replace, chimney sections and height of termination assembly at level of flue gas outlet (see Figure 18, page 11).
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 1 and 2.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed upon a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of this open- ing and slide unit back until nailing anges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector must be placed between hearth extension (not included) and under bottom front edge of fireplace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember protec­tor (not included) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1
1
/2". Ember protector should be made of galvanized sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure replace to framing through anges located on sides of replace.
37.625"
44.25"
22"
Figure 1 - Framing Dimensions
Maintain 3/4" Clearance at
7
Sides and
/8"
15
Back of
22
52 1/2"
1
/2"
3/4" Clearance Not
Required at Nailing Flanges
72
7
/8"
Fireplace
Figure 2 - Corner Installation
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108919-01H4
FIREPLACE INSTALLA TION
Continued
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of replace opening is required to protect combustible floor construction in front of replace. Fabricate a hearth extension using a material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conductiv­ity of K=0.84 BTU IN/FT , HR. F (or less) at 1" thick. For example, if material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "K" of materials can be
obtained from manufacturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible mate­rial such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 3).
WARNING: Hearth extension is to be installed only as shown in Figure 3.
Fireplace Front
Ember Protector
Seal Gap
NO
Do Not Block Louver
Extension
Fireplace Front Elevated
Ember Protector
Hearth Extension, Circulating Modes
Fireplace Front
Ember Protector
Fireplace Front Raised Hearth
Ember Protector
Fireplace Front Elevated
Seal Gap
Seal Gap
Extension
Seal Gap
Hearth
Hearth
Ember Protector
Hearth Extension, Noncirculating Models
Figure 3 - Hearth Extension
108919-01H 5
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FIREPLACE INSTALLA TION
Continued
MANTELS
A mantel may be installed if desired (see Figure 4). Woodwork such as wood trims, mantels or any other combustible material projecting from front face must not be placed within 12" of replace opening (and within 9" of top louver opening). Combustible materi­als above 12" and projecting more than 1 from replace must not be placed less than 12" from top opening of replace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material may come up to side edge of black metal face of replace if projection from front face falls within limits shown in Figure 5.
1
/2"
FAN/BLOWER KIT ASSEMBLY
Fan or blower kit is optional with this fireplace (for circulating models only). Use of blowers or fans other than those manufactured by Style Crest, Inc voids warranty. Fan is oper­ated by pressing rocker switch (see Figure 6) in lower right hand corner of replace face. Blower is operated by turning control knob (not shown).
Fan/blower kit electrical connections are made through electrical cover plate on side of replace a shown in Figure 6.
Sheet Metal Screws
12 1/4" Ref.
6"
Ref.
33°
3" Nom.
15"
Min.
Min.
12"
Min.
Fireplace Opening
1
/2"
1 Max.
9"
Top of
Louvered
Opening
Figure 4 - Mantel Clearances to
Combustible Material
Top View of Fireplace
SAFE ZONE
8"
33°
1"
Min. 12" from
Perpendicular Side Wall
Figure 5 - Side Mantel Clearance
Combustible Material
Safe Zone For Projection of Combustible Materials
*Note: Drawing
Not To Scale
Upper Section
of Circulating
Fireplace
FIREBOX
0.625" Max.
Rocker Switch
Electrical Housing
Electrical Bushing
Wire Nut (3x) (Not Supplied)
Electrical Cover Plate
Outer Wrapper of Fireplace
Power Source Wiring (Not Supplied)
To Power Source
Electrical Cover
Receptacle (Supplied)
Prewired Receptacle and Ground
Plate and Electrical Bushing
Fireplace Chassis Ground
Figure 6 - Fan Switch-Electrical Bushing
Wiring Instructions
1. Remove electrical cover plate with bush­ing from replace by removing 2 sheet metal screws as shown in Figure 6.
2. Slide power source wiring through electri­cal bushing opening and electrical cover plate and make all necessary connec­tions.
3. Slide all wiring connections in electrical housing as shown in Figure 6.
4. Secure electrical cover plate with screws previously removed.
Note: Electrical housing and cover plate have sharp edges. Wear protective gloves.
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108919-01H6
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)
Installation of outside air kit should be per­formed during rough framing of replace due to the nature of it's location. Outside combus­tion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4). See Figure 24 on page 15 for instruction of operating air kit.
CAUTION: Combustion air inlet ducts shall not terminate in attic space.
The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Air Inlet
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 7 - Outside Air Kit
CHIMNEY PIPE
Style Crest, Inc chimney system consists of 12", 18", 24", 36" and 48" snap-lock, double­wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after tting overlaps must be taken into consideration (lineal gain) and are given in lineal gain chart (see Figure 8).
Lineal gain is actual measurable length of a part after two or more parts are connected.
Eyebrow
Vent Hood Required for Wall Installation
WARNING: The opening in collar around chimney at top of replace must not be obstructed. Never use blown insulation to fill chimney enclosure.
3
12
/8" Galvanized Outer Pipe
Hemmed
8" Stainless Inner Pipe
PART NO. DESCRIPTION GAIN
42" Fireplace 37 1/2"
12-8DM Pipe Section 10 18-8DM Pipe Section 16 24-8DM Pipe Section 23 36-8DM Pipe Section 34 48-8DM Pipe Section 46
RT-8DM Round Termination 6
RTL-8DM Round Termination 7 RTT-8DM
RTTL-8DM
ET-8DM Square Chase-Top 12"*
ETO-8DM
ETL-8DM
ETLO-8DM
LINEAL GAIN
Round Termination
with Slip Section
Round Termination
with Slip Section
Square Chase-Top
with Mesh
Square Chase-Top
with Slip Section
Square Chase-Top
with Mesh & Slip
Section
* The lineal gain for the terminations is measured to the ue gas outlet height.
Figure 8 - Lineal Gain
End
5
5
5
5
5
7
/8"*
3
/4"*
7
/8" to
6 23 1/8"* 8 1/2" to 21 1/2"*
12"*
7" to 15"*
12" to
1
25
/8" /8" /8" /8" /8"
/2"*
108919-01H 7
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VENTING INSTALLATION
Continued
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner ue pipe and a wire spacer. Pipe sec­tions must be assembled independently as chimney is installed. When connecting chim­ney directly to replace, inner ue pipe sec­tion must be installed rst with lanced side up. Outer pipe section can then be installed over ue pipe section with hemmed end up. Press down on each pipe section until lances securely engage hem on replace starter. Wire will assure proper spacing between inner and outer pipe sections.
Note: For Canada, use chimney parts des­ignated HT.
WARNING: Opening in collar around chimney at top of fire- place must not be obstructed. Never use blown insulation to ll chimney enclosure.
Continue to assemble chimney sections as outlined, making sure that both inner and outer pipe sections are locked together. When
installing double wall snap-lock chimney to­gether, it is important to assure joint between chimney sections is locked. Check by pulling chimney upward after locking. Chimney will not come apart if properly locked. It is not necessary to add screws to keep chimney to­gether (exception - see Figure 11, page 9).
USING ELBOW OFFSETS (30E-8DM)
1. To achieve desired offset, you may install combinations of 12", 18", 24", 36" and 48" length of double wall pipe (see offset chart, page 7, and Figure 9).
Note: For systems with 2 elbow sets, mini-
mum height is 22 feet. Maximum height for any system is 50 feet.
2. Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 10, details A and B, page 9).
3. Maximum length of pipe between supports (return elbow or 12S-8DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see Figure 9).
4. All pipe connections between offset and return must be secured with two screws on outer pipe only (see Figure 11, page
9). Do not penetrate inner stainless.
Offset Elbow
Return Elbow
6' Max.
Offset Elbow
Return Elbow
Return Elbow
Ceiling Support Pipe 12S-8DM
6' Max.
108919-01H8
Return Elbow
Offset
6' Max.
6' Max.
Offset Elbow
AB C
Figure 9 - Typical Offset Installation
Elbow
Return Elbow
Offset Elbow
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6' Max.
6' Max.
VENTING INSTALLATION
Continued
Ceiling Support Pipe 12S-8DM
2" Min.
See Detail A
See Detail B
Straps
Return Elbow
Detail A
Straps
Straps
Detail B
Angle
Straps
Firestop
Figure 10 - Ceiling Support Pipe 12S-8DM
OFFSET RISE CHIMNEY LENGTH
A B 48" 36" 24" 18" 12"
4 3/8" 16 3/8" ELBOW SET ONLY 9 3/4" 25 1/2"1
12 3/4" 30 3/4"1
15" 34 3/4"1 18" 40" 1 1
1
21
/4" 46 1/4"1 23 3/4" 49 1/4"11 27 3/4" 56 3/4"1
30" 60 3/4"1 1 33" 66" 1 1 36" 71" 1 1
1
38
/4" 75" 2
Screws
41 1/4" 80 1/4"1 11
45" 86 3/4"2
3
46
/4" 89 1/2"1 1 1
51" 97" 1 1 53 1/4" 101" 2 1 56 1/4" 106 1/4"2
1
59
/4" 111 1/2"1 1 1
3
61
/4" 115 1/2"2 1 64 3/4" 120 3/4"2 1 68 1/4" 127" 1 2
70" 130" 2 1 1
1
74
/4" 137 1/2"1 2 1 76 3/4" 141 1/2"1 2 1 79 3/4" 146 3/4"4
OFFSET CHART (22-50 FT . SYSTEM HEIGHT)
Figure 11 - Elbow Offset
B
A
108919-01H 9
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VENTING INSTALLATION
)
Continued
FIRESTOP SPACERS (FS-8DM)
Firestop spacers are required at each point where chimney penetrates a floor space. Their purpose is to establish and maintain required clearance between chimney and combustible materials. When pipe passes through a framed opening into a living space above, restop must be placed onto ceiling from below as shown in Figure 12.
They also provide complete separation from one oor space to another or attic space as required by most codes. When double wall pipe passes through a framed opening into an attic space, restop must be placed into an attic oor as shown in Figure 13.
If area above is a living space, install
restop below framed hole.
4. Remove shingles around opening mea­sured. Cut out this section.
5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through roof.
Minimum Measurements
14 3/8"
(36.5 cm)
1" (2.5 cm)
1" (2.5 cm)
30"
(76.2 cm
1"
(2.5 cm)
Figure 12 - Firestop Spacer with Living
Space Above Ceiling
If area above is an attic or insulated area,
install restop above framed hole.
Figure 13 - Firestop Spacer with Attic
Space Above Ceiling
PENETRATING ROOF
T o maintain a 2" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine center point where pipe will penetrate the roof.
2. Determine center point of the roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" measure horizontally down from roof rafters.
3. Use roof opening chart (Figure 14) to determine correct opening length and ashing required.
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Opening "A"
Pitch Slope Opening
"A" Max.
Flat 15" V6F-8DM
0-6/12 26.6° 16
6/12- 12/12 45.0° 20
Used Flashing
Model No.
1
/8" V6F-8DM
3
/8" V12F-8DM
Figure 14 - Roof Opening Measurements
FLASHING INSTALLATION (V6F-8DM OR V12F-8DM)
Determine ashing to be used with roof open­ing chart. Slide ashing over pipe until base is at against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 15, page 11). DO NOT NAIL THROUGH FLASHING CONE.
Installing Flashing on a Metal Roof
When installing ashing on a metal roof, it is required that putty tape be used between ashing and roof. Flashing must be secured to roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through screw holes. A roof coating must also be ap­plied around perimeter of ashing to provide a proper seal.
108919-01H10
VENTING INSTALLATION
.
Continued
Storm Collar
Flashing Cone
Nail Only Outer Perimeter of Flashing
Underlap Shingles at Bottom
Figure 15 - Flashing Installation
Storm Collar Installation (SC1 or SC2)
Place storm collar over pipe and slide down until it is snug against open edge of flashing (see Figure 16). Use SC1 for all round ter­minations and SC2 for all terminations with slip sections. Apply waterproof caulk around perimeter of collar to provide a proper seal.
Chimney Pipe
Storm Collar
Figure 16 - Storm Collar
Terminations/Spark Arrestor
Fireplace system must be terminated with listed round top or chase terminations. In any case, refer to installation instructions supplied with termination. Terminations approved for this replace are RT -8DM and R TL-8DM that can be used for ashing or chase and ET­8DM, ETO-8DM, ETL-8DM and ETLO-8DM for chase style termination only. Figure 17 shows an RTL-8DM round top termination.
Overlap Shingles Top and Sides Only
Waterproof Caulk
Flashing
Terminations with 16" slip pipe sections are available. RTT-8DM and RTTL-8DM are approved for flashing installations. When needed, these adjustable terminations may be used in combination with pipe assembly to achieve correct chimney height.
Note: In the rare instance there is a problem with side driven rain or wind or chimney is not drafting properly, an ADS-8DM (Anti-Draft Shield) can be used with round terminations.
Attach Bracket Tabs to Outer Pipe (3 Places) Secure with Screws
Overlap Shingles Top and Sides
RTL-8DM
Figure 17 - Termination
Level of Flue Gas Outlet
Flue Pipe of RTL-8DM Inside Inner Pipe of Chimney
Caulk
Collar
Flashing
Underlap Shingles Bottom Only
CHASE INSTALLATIONS
Instructions for chase installations are includ­ed with chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. We suggest that terminations be separated at least 24", center to center and stacked at a vertical height difference of 18" (see Figure 18).
Note: If a decorative shroud is to be installed, contact manufacturer for specifications.
CAUTION: Do not seal open­ings on the rooftop ashing. Fol­low the installation instructions provided with the termination being used.
108919-01H 11
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24" MIN.
24" MIN.
Figure 18 - Multiple Chase Installation
18" MIN. TYP
VENTING INSTALLATION
Continued
10 FOOT RULE
All ue gas outlet chimney terminations must extend a minimum of 3 feet in height above highest point where it passes through roof and must be at least 2 feet above highest point of the roof that is within a horizontal distance of 10 feet (see Figure 19).
10'
2' Min.
Level of Flue Gas Outlet
10'
3' Min.
FINISHING FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc., may make direct contact with sides and top around fireplace face. It is important that combustible materials do not overlap face itself. Brick, glass, tile or other noncombustible materials may overlap front face provided they do not obstruct essential openings such as louvered slots. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.
Figure 19 - 10 Foot Rule
EFFECTIVE HEIGHT OF TERMINATION CAP
11.5 FT. MINIMUM HEIGHT
2' Min.
EFFECTIVE HEIGHT OF TERMINATION CAP
11.5 FT. MINIMUM HEIGHT
UP TO 6FT. MAX.
3' Min.
EFFECTIVE HEIGHT OF TERMINATION CAP
MAX. HEIGHT 50 FT. (ANY SYSTEM)
UP TO 6FT. MAX.
30E-8DM
EFFECTIVE HEIGHT OF TERMINATION CAP
MIN. HEIGHT OF 22 FT. (WITH 2 ELBOW SETS) MAX. HEIGHT OF 50 FT.
30E-8DM
Figure 20 - Typical Residential Installations
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108919-01H12
OPTIONAL GAS LINE INSTALLATION
Gas line hook up should be done by your supplier or a qualied service person.
Note: Before you proceed, make sure your gas supply is turned off.
Use only a 1/2" black iron pipe and appropri­ate fittings.
1. Remove knockout indentation on refracto­ry or rebrick wall located above refractory hearth oor. Knockout indentation must be rmly tapped with any solid object, such as a 1/2" dowel, until it is released. Remove fragmented portions of refractory (see Figure 21).
2. Remove gas line cover plate located on either side of replace and pull out insu­lation from gas line conduit sleeve. Save insulation for reuse.
3. Run a 1/2" black iron gas line into fire- place through rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufcient gas line into replace chamber for tting connection (see Figure 22).
Note: Secure incoming gas line to wood
framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement. Install gas appliance or cap off gas line if desired.
CAUTION: All gas piping and connections must be tested for leaks after installation is com­pleted. After ensuring that gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALIFIED SERVICE PERSON.
Note: A Style Crest, Inc hood must be installed when using an unvented gas log set (see Ac­cessories on page 18).
WARNING: Do not operate an unvented gas log set in this fire- place with chimney removed.
If you install a decorative gas appliance (vented gas log), decorative gas appliance must comply with the Standard for Decorative
Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANS Z21.60 or Z21.84
and shall also be installed in accordance with the National Fuel Gas Code, ANSI 7223NFP A 54 latest edition.
WARNING: To avoid the risk of damaging replace materi­als and increasing the risk of spreading a re, do not use fire- place to cook or warm food.
Outside of Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
Figure 21 - Gas Line Knockout
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Figure 22 - Gas Line Installation
Incoming 1/2" Black Iron Pipe
Seal Opening with Refractory Cement
Provide Enough Threaded End for Fitting Connection
Side Firebrick Finished Side
1/2" Dowel
Refractory Knockout Plug
Side Firebrick Finished Side
108919-01H 13
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OPTIONAL GAS LINE INSTALLATION
Continued
WARNING: If the fireplace has been used for wood burn­ing, firebox and chimney must be cleaned of soot, creosote and ashes be a qualied chimney cleaner. Creosote will ignite if heavily heated.
OPERATION AND MAINTENANCE
GLASS DOORS
Glass doors are standard with this replace. When replace is in operation, doors must be fully opened or fully closed position only or a re hazard may be created (see Figure 23).
A replace equipped with glass doors oper­ates much differently than a replace with an open front. A replace with glass doors has a limited amount of air for combustion. Exces­sive heat within replace can result if too large a re is built or if combustion air gate is not completely open.
The following tips should be used to assure that both fireplace and glass door retain their beauty and function properly. Both the ue damper and glass doors must be fully opened before starting a re. This will provide sufcient combustion air and maintain safe temperatures in rebox.
IMPORTANT: The glass must be allowed to warm slowly and evenly. Tempered glass will withstand a gradual temperature rise to 550° F, which is more than a normal re will generate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes can create an excessively hot re and should not be burned in this replace. Always keep re back from doors and never allow ames to contact glass.
WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed. Doors, if left partly open, may draw gas and flame out of the fireplace opening creating risks of both re and smoke.
WARNING: When using a decorative vented gas log, damper must be removed or permanently locked in fully open position and glass doors must be in fully open position.
Doors Fully Closed
Fireplace Front
Doors Fully Opened
Fireplace Front
Figure 23 - Glass Doors
Cleaning Glass
Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean the glass. Do not clean glass with any cool water if glass is still hot from re and smoke.
A gas line or gas log lighter may be installed for the purpose of installing a vented or vent­free decorative gas appliance incorporating an automatic shutoff device and complying with the Standard for Decorative Gas Appliances
for Installation in Vented Fireplaces, ANSI Z21.60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces, Draft NO. 4 dated
August, 1993. If you wish to install an unvented (vent-free)
gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.1 1.2 are to be installed in this fireplace.
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108919-01H14
OPERATION AND MAINTENANCE
Continued
DAMPER HANDLE OPERATION
Damper handle, which opens and closes damper blade, is located inside rebox at center towards back wall (see Figure 24). Pushing handle back into keyway slot will free damper blade to automatically open. To close, push handle back into keyhole slot then pull down and forward to lock it in place (see Figure 25).
WARNING: Risk of re! Re­place grate with Style Crest, Inc model 107001-02 only. This grate has been designed to keep the operation of your replace safe and efficient.
For further operating guidelines, instruc­tions and warranty information, please re­fer to your homeowner's guide or contact your authorized dealer.
Damper Handle
Figure 24 - Damper Handle Location
Damper Weight
2
1
3
To Close Damper To Open Damper
Figure 25 - Damper Rod
1
3
2
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact Style Crest, Inc. at 1-800-231-4822 or write to:
Style Crest Service
P. O. Box 191 10
Wichita, KS. 67204.
When calling or writing, please have your model and serial numbers of your heater ready.
108919-01H 15
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PARTS
WOOD BURNING FIREPLACE MODEL C42MW
20
5
1
2
18
3
4
17
25
11
10
14
24
22
15
21
19
28
12
26
13
16
29
6
7
8
30
9
23
27
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108919-01H16
PARTS
WOOD BURNING FIREPLACE MODEL C42MW
This list contains replaceable parts used in your replace. When ordering parts, see Replace­ment Parts on page 18 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Insulation Pan 1 2 ** Air Separator 1 3 ** Firebox Top 1 4 108302-01 Air Deector 1 5 ** Wrapper T op 1 6 ** Firebox Wrapper 1 7 ** Outer Wrapper/Insulation Assembly 1 8 ** Firebox Floor 1 9 ** Wrapper Bottom 1 10 ** Front Face Weldment, Smooth 1 11
see page 18
12
see page 18
13
see page 18
14
see page 18
15
see page 18 16 21198 Blower Access Plate 1 17 20027 Refractory Retainer 2 18 20060 Circulation Plate 1 19 21366 Insulation Retainer 1 20 106959-01 Top Standoff 4 21 20023 Chimney Starter Collar 1 22 20088 Door Stop 1 23 11418 Push On Nut 2 24 20090 Spring Clip 2 25 107001-02 Wood Burning Grate 1 26 106539-02 Grate Retainers 2 27 108424-01 Screen 2 28 ** Side Damper Weldment 1 29 107128-01 Gas Conduit 4 30 108790-01 Screen Rod 2
106685-01 Male Polarized 1.4" Plug 1
14607 Rocker Switch 1
110037-01 Electrical Duct Assembly 1
BD42B
** Not a eld replaceable part
Left Side Brick Liner 1 Rear Brick Liner 1 Right Side Brick Liner 1 Bottom Brick Liner 1 Front Bottom Brick Liner 1
PARTS AVAILABLE - NOT SHOWN
Bi-Fold Glass Door (Brushed Brass) 1
108919-01H 17
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REPLACEMENT PARTS
STANDARD BRICK LINER
Left - 106971-01 Right - 106970-01 Rear - 108310-01 Bottom Rear 108312-01 Bottom Front 108311-01
DOUBLE WALL PIPE
12-8DM 18-8DM 24-8DM 36-8DM 48-8DM
EMBER PROTECTOR 20093
ACCESSORIES
ADJUSTABLE HOOD
Antique Brass Finish - GA6053 Black Painted Finish - GA6050
Required when installing a vent-free gas log in this fireplace.
ROOF FLASHING
0 TO 6/12 PITCH - V6F-8DM 6/12 TO 12/12 PITCH - V12F-8DM
ANTI-DRAFT SHIELD
(Round Top Termination Only) ADS-8DM
30° OFFSET AND RETURN
30E-8DM
BI-FOLD GLASS DOOR
(Brushed Brass included on unit) BD42 - Black
BD42P - Platinum
STORM COLLAR
SC1-1 For RT-8DM and RTL-8DM SC2-1 For RTT-8DM and RTTL-8DM
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108919-01H18
ACCESSORIES
FIRESTOP SPACER
FS-8DM
FAN KIT - BK3
ROUND TOP TERMINATIONS
RT-8DM, RTL-8DM
ROUND TOP TERMINATIONS WITH SLIP SECTION
RTT-8DM, RTTL-8DM
Continued
OUTSIDE AIR KIT FOR SIDE WALL INSTALLATION - AK4
OUTSIDE AIR KIT FOR FLOOR INSTALLATION - AK4F
SQUARE CHASE-TOP TERMINATION
ET-8DM, ETO-8DM
ECONO-TOP TERMINATION WITH SLIP SECTION
ETL-8DM, ETLO-8DM
VENT KIT* DESCRIPTION
36-8DM 36" Double Wall Pipe 2 2 24-8DM 24" Double Wall Pipe 1 0 18-8DM 18" Double Wall Pipe 0 2 FST-A Adjustable Firestop Thimble 1 1 V6F-8DM Roof Flashing 1 1 SC1-1 Storm Collar 1 1 RTL-8DM Round Cap Termination 1 1
*Use for Most Common Manufactured (Mobile) Home Installations
108919-01H 19
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MW8K
(8' Vent Kit)
MW9K
(9' Vent Kit)
This product is manufactured for
Style Crest Inc. under the VEXAR
brand name by:
FMI PRODUCTS, LLC
2701 S. Harbor Blvd.
Santa Ana, CA 92704
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108919-01 Rev. H 09/09
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