Vexar C36EMW-RC, C36EMW-RBC, C36EMW-RPLC Owners & Installation Manual

For more information, visit www.desatech.com
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning replace or for use with a vented gas log approved to
ANS Z21.60, Z21.84 or RGA 2-72 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. A vent-free log can only be installed in an af­termarket (completion of sale, not for purpose of resale from the manufacturer), permanently located, manu­factured (mobile) home, where not prohibited by local codes. Approved hood must be installed when using a vent-free gas log heater (see Accessories, page 18).
This rebox meets the construction and safety stan­dards of H.U.D. for application in mobile homes when installed according to these instructions.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
36" CIRCULATING LOUVERED FIREBOX
OWNER’S INSTALLATION MANUAL
C36EMW-RC with Brushed
Brass Finish Bi-fold Doors
C36EMW-RBC with Black
Finish Bi-fold Doors
C36EMW-RPLC with Platinum
Finish Bi-fold Doors
Includes Manual
Control Fan System
and Combustion
Air Kit
O-TL REPORT # 114-F-20-4
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124558-01A2
TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Fireplace Installation............................................ 3
Venting Installation .............................................. 6
Optional Gas Line Installation............................ 13
Finishing Fireplace ............................................ 15
Operation and Maintenance Guidelines ............ 15
Replacement Parts ............................................ 17
Technical Service............................................... 17
Accessories ....................................................... 18
SAFETY
CAUTION: The structural
integrity of the mobile home
oor and ceiling/roof must be
maintained.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state this replace has been tested for
use with the insert.
FOR YOUR SAFETY
• Do not store or use gasoline or any other ammable vapors
or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located
out of trafc and away from
furniture and draperies.
• Do not place clothing or other ammable materials on or near
the appliance.
• Never leave children unat­tended when a re is burning in the replace.
This replace is not intended to
be used as a substitute for a fur­nace to heat an entire home. Use for supplemental heat only.
This wood burning fireplace complies with the UL 127 stan­dard as a FACTORY BUILT FIRE­PLACE and is listed and tested by OMNI Test Laboratories.
WARNING: Improper instal­lation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional in-
formation. Consult a qualied
installer or local distributor.
IMPORTANT: Check HUD re­quirements before installing this
replace.
The C36EMW Series is specically designed for use in manufactured mobile homes. These replaces include a manual control fan sys­tem, combustion air kit and bi-fold doors.
Before beginning the installation of the fireplace, read these instructions through completely.
This Style Crest replace and its compo­nents are safe when installed according to this installation manual. Unless you use Style Crest approved components, which have been designed and tested for the replace system, you may cause a re hazard.
The Style Crest warranty will be voided by and Style Crest disclaims any responsibil­ity for the following actions.
a. Modication of the replace, compo-
nents, doors, blower, fans, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by Style Crest in combination with a Style Crest
replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replac­es. Although grounding may not be required by code, the manufacturer recommends it.
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124558-01A 3
SPECIFICATIONS
42"
36
1
/4"
33
1
/4"
22
1
/8"
6
3
/4"
7
3
/4"
9
3
/8"
3"
36"
41"
1"
J-Box Access
RH SIDE VIEW
LH SIDE VIEW
Gas Line Conduit Sleeve (Both Sides)
1/2" Air Space
Back and Sides
0" To T o p
Spacer
Round To p T e rmination
Storm Collar
Flashing
Firestop
1" Airspace
To Combustible
Materials
Combustible Wall Board
No Combustible Material On Face
Not Less Than 14" To Perpendicular Sidewall
Hearth Extension 52" x 16"
0" To Bottom
8" Each Side
221/16"
5/8"
13"
Rear View of Fireplace
Opening for Outside Air
Firestop Thimble
91/2"
14"
14"
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efcient location for the replace, you must take into consideration the following guidelines:
1. The location must allow for proper clear-
ances (see Figures 1 and 2, page 4).
2. Consider a location where the heat output
will not be affected by drafts, air condition­ing ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this replace (see Outside Air Kit on page 6).
WARNING: Do not install this
appliance in a bedroom.
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124558-01A4
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 1/2" minimum* Floor** 0" minimum Wall to front of replace 36" minimum Perpendicular wall to opening 14" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 15 Chimney outer pipe surfaces 1" minimum
* Not required at nailing anges ** See step 2 of Framing, page 5
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height
Minimum height ofthe chimney, measured from base of replace to ue gas outlet of termination, is 14 feet* for straight ue or a ue with one elbow set. Maximum distance between elbows is 2 feet.
13" Min.
Maintain 1/2" Air Space Between Framing and Fireplace
43
5
/8"
Min.
41 3/4" Min.
61
11/16" Min.
Figure 2 - Corner Installation
FIREPLACE INSTALLATION
Continued
Maximum height of any system is 40 feet.* This measurement includes replace, chim­ney sections and height of termination assem­bly at level of ue gas outlet (see Figure 3).
*For manufactured home application, minimum height is 11' for straight ue or ue with one elbow
set. Maximum height of any system is 20'.
Figure 3 - Standard and Alternate
Venting Installation
Effective Height of T e rmination Cap
Effective Height of Termination Cap
Effective Height of T e rmination Cap
RT-8DM
RT-8DM
RT-8DM
14' Min.
Height
2' Max
Pipe Length
30E-8DM
11 ' for
Manufactured
Home
Application
14' Min.
Height
11 ' for
Manufactured
Home
Application
40' Max.
Height
20' for
Manufactured
Home
Application
Effective Height of Te rmination Cap
RT-8DM
30E-8DM
40' Max.
Height
20' for
Manufactured
Home
Application
Standard
Installation
Alternate
Installation
Alternate
Installation
42 1/4"
41
3
/4"
22
5
/8"
10"
Figure 1 - Framing Dimensions
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124558-01A 5
Figure 4 - Nailing Flanges
Screw or Nail
Nailing Flange
FIREPLACE INSTALLATION
Continued
Figure 5 - Hearth Extension
Seal Gap
Fireplace
Front
Ember Protector
Ember Protector
Seal Gap
Hearth Extension
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 1 and 2.
2. If replace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed on a metal or wood panel extending full width and depth of replace. (It is acceptable to cover two outside ends or columns of top louver panel leaving four center columns open).
3. Set replace directly in front of this open­ing and slide unit back until nailing anges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
5. Before securing replace to prepared fram­ing, metal ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember pro­tector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1
1
/2". The ember protector
should be made of metal material.
6. Using screws or nails, secure replace to framing through anges located on sides of replace (see Figure 4).
HEARTH EXTENSION
A hearth extension projecting a minimum of 16" in front of and a minimum of 8" beyond each side of the replace opening is required to protect combustible oor construction in front of the replace. Use an equal material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be obtained from the manufacturer or supplier of the noncombustible material. If the hearth ex­tension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 5).
WARNING: Hearth extension
is to be installed only as shown in Figure 5.
Fireplace Front Elevated
Raised Hearth
DO NOT Block Louvers
NO
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124558-01A6
Figure 7 - Fan Kit Wiring Diagram
OF FIREPLACE
OUTER WRAPPER
TO
POWER SOURCE
ELECTRICAL
COVER PLATE
AND STRAIN RELIEF
POWER SOURCE
WIRING (NOT SUPPLIED)
FIREPLACE
(NOT SUPPLIED)
WIRE NUT (3x)
HOUSING
PRE-WIRED
RECEPTACLE
AND GROUND
CHASSIS
GROUND
FIREPLACE INSTALLATION
Continued
Electrical Cover Plate
Rocker Switch
Strain
Relief
Figure 6 - Fan Kit BK2 Electrical Cover
FAN KIT ASSEMBLY (BK2)
A fan kit assembly is preinstalled in this replace. Use of blowers or fans other than model BK2 voids warranty. Fan is operated by pressing rocker switch located at lower right hand corner of replace face. Fan kit electri­cal connections are made through electrical cover plate located on side of replace as shown in Figure 6.
Screws
Fan Kit Wiring Instructions
1. Loosen strain relief by turning plastic screw
counterclockwise.
2. Remove electrical cover plate (with strain
relief) from replace by removing two sheet metal screws .
3. Slide power source wiring through strain
relief opening and electrical cover plate and make all necessary connections
4. Place all wiring connections into electric
housing as shown in Figure 7.
5. Secure electrical cover plate with screws previously removed.
6. Tighten strain relief plastic screw
Note: Electrical housing and cover plate have sharp edges. Wear protective gloves.
VENTING INSTALLATION
OUTSIDE AIR KIT
Installation of an outside air kit should be completed during the rough framing of replace due to nature of its location. The supplied ex duct measures approximately 10" compressed and up to approximately 36" extended. Outside combustion air is accessed through mobile home oor using air kit model AK6E or a side wall using air kit model AK6­WE (see Accessories on page 18).
Installer may choose either left or right side mounting to allow for proper wall/rafter clearances.
For AK6-WE Only: Construct a 4.5" x 4.5" framing or opening on exterior wall (see Figure 8, page 7).
For AK6E Only: The outside air vent is in­stalled through a ventilated crawl space (see Figure 9, page 7).
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124558-01A 7
Figure 8 - Outside Air Kit AK6-WE Installation
Figure 9 - Outside Air Kit AK6E
Installation
Floor
Flex Duct Extends Up to 36"
Outside Air Vent Termination
Insulation
Insulation
Air Vent Location Must Allow for Bushes, Snow and Other Possible Obstructions
Secure to Collar with Metal Tape, Screws or Tie Straps
Secure to Collar with Metal Tape, Screws or Tie Straps
Left Side Mounting Shown
Left Side Mounting Shown
Insert Inner Tab of Inlet Tube into Slot on Outer Surround
Insert Inner Tab of Inlet Tube into Slot on Outer Surround
VENTING INSTALLATION
Continued
1. Locate and remove air inlet cover plate on replace‘s outer surround. Save screws.
2. Cut out any visible insulation that may obstruct airow.
3. Extend ex duct to attach air inlet tube.
4. Insert inner tab of inlet tube into mating slot next to opening.
5. Place outer tab of inlet tube over mating hole next to opening and secure with screws removed from cover plate in step 1.
6. Install outside air vent termination in a location that will not be obstructed by bushes, snow, etc. Locate vent near the replace to make ex duct installation easier.
CHIMNEY PIPE
The chimn ey system appr oved for this replace consists of 12", 18", 24", 36" and 48" snap-lock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after tting overlaps must be taken into consider­ation (lineal gain) and are given in the lineal gain chart (see Figure 10). Lineal Gain is the actual measurable length of a part after two or more parts are connected.
Figure 10 - Lineal Gain
Hemmed End
8" Stainless Inner Pipe
12
3
/8" Galvanized Outer Pipe
LINEAL GAIN
PART NO. DESCRIPTION GAIN
C36EMW-R Fireplace 42
" 12-8DM Pipe Section 10 5/8" 18-8DM Pipe Section 16 5/8" 24-8DM Pipe Section 23 5/8" 36-8DM Pipe Section 34 5/8" 48-8DM Pipe Section 46 5/8"
RTL-8DM Round Termination 7 3/4"
*
* The lineal gain for the terminations is mea­sured to the ue gas outlet height.
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124558-01A8
There are two vent kits available which have been specially designed for common installa­tions in manufactured (mobile) homes: MW8K (8' vent kit) and MW9K (9' vent kit). Contents of these kits are listed under Accessories on page 18. IMPORTANT: If height of chimney assembly exceeds requirements for transpor­tation of home, chimney installation may be completed after home is sited.
Note: Termination must always be installed after the home is sited.
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner ue pipe and a wire spacer. Pipe sections must be assembled independently as chimney is installed. When connecting chimney directly to replace, inner ue pipe section must be installed rst with lanced side up. Outer pipe section can then be installed over ue pipe section with hemmed end up. Press down on each pipe section until lances securely engage hem on replace starter. Wire will as­sure proper spacing between inner and outer pipe sections.
WARNING: The opening in the
collar around the chimney at the
top of the replace must not be
obstructed. Never use blown insula-
tion to ll the chimney enclosure.
Continue to assemble chimney sections as outlined above, making sure that both inner and outer pipe sections are locked together. When installing double wall snap-lock chimney together, it is important to assure joint between chimney sections is locked. Check by pulling chimney upward after locking. Chimney will not come apart if properly locked. It is not neces­sary to add screws to keep chimney together (exception, see Figure 16, page 11).
ADJUSTABLE FIRESTOP THIMBLE (FST-A)
Adjustable Firestop Thimble Assembly (FST­A) is used to provide necessary air space and clearance between chimney pipe and insula­tion in attic space of a manufactured home.
To install thimble assembly, determine dis­tance between ceiling joist and roof framing. Attach adjustable thimble to restop spacer so that assembly will cover distance. Adjust­able thimble should be even with or above rooine. Sheet metal screws or staples may be used to attach thimble to restop spacer. An opening large enough to allow insertion of restop thimble assembly will be required in ceiling. Attach restop/thimble assembly to ceiling/ceiling joist using screws or staples as shown in Figure 11. A minimum of 8 screws or staples should be used.
Firestop thimble assembly should also be used where there is a cathedral ceiling, in­sulation barrier and roof, all in one assembly in a manufactured home (see Figure 11). The FST-A thimble can be used in any one of three common ceiling pitches; at, 12"/96" and 30"/144".
An opening big enough to allow insertion of restop thimble assembly will be required. This opening depends on the pitch of your ceiling. If your ceiling is a at or 12"/96" pitch, you must use adapter plate provided to seal unwanted openings. For 30"/144" pitch, dis­card adaptor.
Thimble Extension (If Needed)
Roof Line
Adjustable Thimble
Existing Ceiling Frame
Firestop Spacer
Screws or Staples (Min. of 8)
Figure 11 - Attaching Firestop/Thimble
Assembly to Ceiling
VENTING INSTALLATION
Continued
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124558-01A 9
VENTING INSTALLATION
Continued
If adapter is needed, secure it onto restop using holes provided (see Figure 12). The row of holes on sides of thimble is provided to allow for pitch variances. Position restop (top and bottom side) and thimble to desired angle and secure with screws provided. Insert thimble and restop into prepared opening and secure to ceiling by nailing through re­stop anges. Thimble should be even with or above rooine. Thimble extensions are available (as an option) when required. See Accessories on page 18. Firestop thimble is not required for modular home application.
Note: If there is a second story in the home,
restop spacer 3600FS-8DM will be required. See Firestop Spacers, page 11.
PENETRATING ROOF
To maintain a 1" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine center point through which pipe will penetrate the roof.
2. Determine center point of the roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" measured horizontally down from roof rafters.
3. Use roof opening chart (Figure 13) to determine correct opening length and ashing required.
4. Remove shingles around opening mea­sured. Cut out this section.
5. Add next sections of pipe until end pen­etrates roof line. Check to see that proper clearances are maintained. Extend chim­ney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through roof.
Thimble (Open End)
12" Min.
Thimble (Closed End)
Firestop
Adapter Plate (If Needed)
Insulation
Barrier
Screw Holes Provided for Thimble Firestop
Figure 12 - Use a Firestop Thimble
Assembly for Cathedral Ceiling,
Insulation Barrier and Roof
12"/96" Pitch
30"/144" Pitch
7.13"
11 .77"
144"
96"
12"
30"
Thimble
Adapter Plate (For Flat and 12"/96" Pitch Ceilings Only)
Firestop
Use for 12"/96" Pitch Ceiling
Use for Flat Pitch Ceiling
14 3/8"
(36.5 cm)
30"
(76.2 cm)
1"
(2.5
cm)
1" (2.5 cm)
Minimum Measurements
1"
(2.5 cm)
Opening "A"
PITCH SLOPE
OPENING
"A" MAX
FLASHING MODE NO.
Flat 15" 6F-8
0-6/12 26.6° 16
1
/8 " 6F-8 6/12 ­12/12
45° 20
3
/8" 12F-8
Figure 13 - Determine Roof Opening
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124558-01A10
VENTING INSTALLATION
Continued
OFFSET
RISE CHIMNEY LENGTH
A B 12" 18" 24" 36" 48"
4 3/8" 16 3/8" ELBOW SET ONLY
9
3
/4" 25 1/2" 1
12
3
/4" 30 3/4" 1
15" 34
3
/4" 1
18" 40" 1 1
21
1
/4" 46 1/4" 1
23
3
/4" 49 1/4" 1 1
27
3
/4" 56 3/4" 1
30" 60
3
/4" 1 1 33" 66" 1 1 36" 71" 1 1
38
1
/4" 75" 2
41
1
/4" 80 1/4" 1 1 1
45" 86
3
/4" 2
46
3
/4" 89 1/2" 1 1 1
51" 97" 1 1
53
1
/4" 101" 1 2
56
1
/4" 106 1/4" 2
59
1
/4" 111 1/2" 1 1 1
61
3
/4" 115 1/2" 1 2
64
3
/4" 120 3/4" 1 2
68
1
/4" 127" 2 1
70" 130" 1 1 2
74
1
/4" 137 1/2" 1 2 1
76
3
/4" 141 1/2" 1 2 1
79
3
/4" 146 3/4" 4
USING ELBOW OFFSETS (30E-8DM)
1.
To achieve desired offset, you may install combinations of 12", 18", 24", 36" and 48" length of double wall pipe (see offset chart and Figure 14).
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Figure 15 - Ceiling Support Pipe
12S-8DM
Straps
Straps
Straps
Straps
Detail A
Return Elbow
Detail B
Angle Firestop
See
Detail A
See Detail B
Figure 14 - Elbow Offset
B
A
Screws
2. Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 15, details A and B).
3. Maximum length of pipe between supports (return elbow or 12S-8DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see Figure 14).
4. All pipe connections between offset and return must be secured with two screws on outer pipe only (see Figure 16). Do not penetrate inner stainless.
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124558-01A 11
Figure 16 - Typical Offset Terminations (For Systems with 2 Elbow Sets, Maximum
Height is 20')
Return Elbow
Offset Elbow
Return Elbow
Offset Elbow
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
6' Max.
Return Elbow
Offset Elbow
Offset Elbow
Return Elbow
A B C
Offset Elbow
Ceiling Support Pipe 12S-8DM
Return Elbow
VENTING INSTALLATION
Continued
FIRESTOP SPACERS (3600FS-8DM)
Firestop spacers are required at each point where the chimney penetrates a oor space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the restop must be placed onto the ceiling from below as shown in Figure 17.
Figure 17 - Firestop Spacer with Living
Space Above Ceiling
Existing Ceiling
Frame
Firestop
Spacer
Screws or Staples (Min. of 8)
FLASHING INSTALLATION (V6F-8DM OR V12F-8DM)
Determine the ashing to be used with the roof opening chart. Slide ashing over pipe until base is at against roof. Replace as many shingles as needed to cover exposed area and ashing base. Secure in position by nail­ing through shingles (see Figure 18). DO NOT NAIL THROUGH FLASHING CONE.
Nail Only Outer Perimeter of Flashing
Storm Collar
Flashing Cone
Underlap Shingles at Bottom
Overlap Shingles Top and Sides Only
Figure 18 - Flashing Installation
Installing Flashing on a Metal Roof
When installing ashing on a metal roof, it is required that putty tape be used between ashing and roof. Flashing must be secured to roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through screw holes. A roof coating must also be applied around the perimeter of ashing to provide a proper seal.
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124558-01A12
VENTING INSTALLATION
Continued
Storm Collar Installation (SC1)
Place storm collar over pipe and slide down until it is snug against the open edge of ash­ing (see Figure 19). Use SC1 for all round terminations.
Note: Storm collar is required but can be
installed after the home is sited.
Terminations/Spark Arrestor
Overlap Shingles Top and Sides
RTL-8DM
Level of Flue Gas Outlet
Attach Bracket Tabs to Outer Pipe (3 Places) Secure with Screws
Caulk
Storm Collar
Flashing
Underlap Shingles Bottom Only
Figure 20 - Termination
CHASE INSTALLATIONS
Instructions for chase installations are includ­ed with chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. We suggest that terminations be separated at least 24", center to center and stacked at a vertical height difference of 18" (see Figure 21).
24" Min.
24" Min.
18"
Min.
Typ.
Figure 21 - Multiple Chase Installation
Figure 19 - Storm Collar
Chimney Pipe
Waterproof Caulk
Storm Collar
Flashing
Fireplace system must be terminated with listed round top termination. In any case, refer to installation instructions supplied with termi­nation. Terminations approved for this replace are RT-8DM and RTL-8DM. Figure 20 shows an RTL-8DM round top termination.
IMPORTANT: Terminations are required but can be installed once the manufactured house is sited.
CAUTION: Do not seal open­ings on the rooftop ashing. Fol­low the installation instructions provided with the termination being used.
Terminations with 16" slip pipe sections are available. The RTT-8DM and RTTL-8DM are approved for ashing installations. When needed, these adjustable terminations may be used in combination with the pipe assembly to achieve correct chimney height.
Note: In the rare instance there is a problem with side driven rain or wind, or the chimney is
not drafting properly, an ADS-8DM Anti Draft Shield can be used with round terminations.
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124558-01A 13
VENTING INSTALLATION
Continued
10 FOOT RULE
All ue gas outlet chimney terminations must extend a minimum of 3 feet in height above the highest point where it passes through the roof and must be at least 2 feet above the high­est point of the roof that is within a horizontal distance of 10 feet (see Figure 22).
10'
2' Min.
10'
3' Min.
2' Min.
3' Min.
Level of Flue Gas Outlet
Figure 22 - 10 Foot Rule
CHIMNEY SUPPORT BRACKET KIT: CSK-8DM
If exposed portion of chimney is greater than ve feet above rooine, support wires are recommended to keep chimney secured. Support wires must be attached to chimney support brackets. Chimney support brackets must be attached to outer pipe of chimney with self-drilling screws provided in kit (screws
Figure 23 - Support Wires
OPTIONAL GAS LINE INSTALLATION
Chimney Support Bracket
Support Wire
Cable Ferrule
Eye Bolt
Angle of Support Wire Should Not Be More Than 45° From Horizontal
120°
120°
120°
Top
View of
Chimney
Self Drilling Screws
18"
Permanently Located (Sited) Homes Only
Gas line hook up should be done by your supplier or a qualied service person.
Note: Before you proceed, make sure your gas supply is turned off.
A gas line may be installed for the purpose of installing a vented or vent free appliance available through your local distributor. Use only a 1/2" black iron pipe and appropriate ttings. When installing a gas line, a shutoff valve designed for installation outside appli­ance is recommended.
1. Remove knockout indentation on refrac­tory or rebrick wall located above the re­fractory hearth oor. Knockout indentation must be rmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 24).
2. Remove gas line cover plate located on either side of replace and pull out insu­lation from gas line conduit sleeve. Save insulation for reuse. Replace screws.
Figure 24 - Gas Line Knockout
Side Firebrick Finished Side
Refractory Knockout Plug
Outside of
Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
1/2" Dowel
Knockout
must not penetrate inner ue pipe). The angle of support wires should not be more than 45° from horizontal when fastened to roof. Place chimney support brackets approximately 18" below replace termination and space brack­ets approximately 120° apart (see Figure 23) Follow instructions included in kit.
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124558-01A14
VENTING INSTALLATION
Continued
Seal
Opening with Refractory Cement
Outside of
Fireplace
Gas Line Conduit
Repack Insulation
Incoming 1/2" Black Iron Pipe
Side Firebrick Finished Side
Provide Enough Threaded End for Fitting Connection
Figure 25 - Gas Line Installation
3. Run a 1/2" black iron gas line into replace through rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufcient gas line into replace chamber for tting connection (see Figure 25, page 14).
Note: Secure incoming gas line to wood
framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install gas appliance or cap off gas line if desired.
CAUTION: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPER­ATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON.
Note: Secure incoming gas line to wood fram-
ing to provide rigidity for threaded end.
If you wish to install an unvented (vent­free) gas log set, ONLY UNVENTED GAS LOG SETS WHICH HAVE BEEN FOUND TO COMPLY WITH THE STANDARD FOR UNV ENTE D RO O M HE ATERS , ANS I Z21.11.2, ARE TO BE INSTALLED IN THIS FIREPLACE.
A vent-free log may be installed in an aftermar­ket,* permanently located, manufactured (mo­bile) home, where not prohibited by locator.
*Aftermarket: Completion of sale, not for pur­pose of resale, from the manufacturer.
Note: A hood must be installed when using
an vent-free gas log set (see Accessories, page 18).
WARNING: Do not oper-
ate an unvented gas log set in
this replace with the chimney
removed.
If you install a decorative gas appliance (vented gas log), the decorative gas appliance must comply with the Standard for Decorative
Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANS Z21.60, Z21.84 or RG 2-72 and shall also be installed in accor- dance with the National Fuel Gas Code, ANSI 7223NFPA 54 latest edition.
WARNING: If the replace
has been used for wood burning,
the rebox and chimney must be
cleaned of soot, creosote and
ashes be a qualied chimney
cleaner. Creosote will ignite if heavily heated.
WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully open position and the glass doors must be in the fully open position.
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124558-01A 15
FINISHING FIREPLACE
12 1/4" Ref.
6"
Ref.
12"
Min.
9" Min.
11/2" Max.
3" Nom.
33°
Combustible Material
Safe
Zone for Projection of Combustible Materials
Fireplace
Opening
Upper
Section of
Fireplace
Figure 26 - Mantel Clearances to
Combustible Material
OPERATION AND MAINTENANCE GUIDELINES
Figure 27 - Bi-Fold Glass Doors
Doors Fully Closed
Fireplace Front
Doors
Fully Opened
Fireplace Front
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the replace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct essential openings like lou­vered slots or any other opening. When overlap­ping with a noncombustible facing material, use only noncombustible mortar or adhesive.
MANTELS
A mantel may be installed if desired (see Figure 26). Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 9" of the replace opening. Combustible materials above 9" and project­ing more than 1 1/2" from the replace must not be placed less than 12" from the top opening of the replace (NFPA STD 211, Sec. 7-3.3.3).
GLASS DOORS
Glass doors are standard with fireplace. When replace is in operation, doors must be FULLY OPENED or FULLY CLOSED position only or a re hazard may be created (see Figure 27).
A replace equipped glass doors operates much differently than a replace with an open front. A replace with glass doors has a limited amount of air for combustion. Excessive heat within replace can result if too large a re is built or if combustion air gate is not completely open. The following tips should be followed to assure that both replace and glass door retain their beauty and function properly. Both ue damper and glass doors must be fully opened before starting the re. This will provide sufcient combustion air and maintain safe temperatures in rebox.
IMPORTANT: Glass must be allowed to warm slowly and evenly. Tempered glass will withstand a gradual temperature rise to 550° Fahrenheit, which is more than a normal re will generate.
Such materials as pitch/wax laden logs, very dry mill end lumber, and large amounts of pa­per or cardboard boxes can create an exces-
sively hot re and should not be burned in this replace. Always keep re back from doors and never allow ames to contact glass.
WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or fully closed. Doors, if left partly open,
may draw gas and ame out of the replace opening creating risks of both re and smoke.
Note: HUD requirements may supersede
these minimum dimensions.
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124558-01A16
Door Removal
1. Fold doors (fully open) and press up on upper door spring clip until top pin is free of the spring clip (see Figure 28). Tip door toward middle of replace opening and lift door out of the lower pivot hole.
2. Repeat step 1 for remaining door.
OPERATION AND MAINTENANCE GUIDELINES
Continued
Figure 28 - Removing/Installing Bi-Fold
Doors
Spring Clip
Insert Pin into Spring Clip
Pivot Hole
Insert Bottom Pivot Pin into Hole
Fold Door and Slide Top Pins Into Track
Installing Glass Doors
1. With bi-fold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip (see Figure 28).
2. Repeat step 1 for remaining door.
If you nd the doors do not close properly or do not appear level or straight, proceed with section on door adjustment.
Door Adjustment
Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 29.
Figure 29 - Adjusting Bi-Fold Doors
CLEANING GLASS
Clean the glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from re and smoke.
DAMPER OPERATION
The damper handle, which opens and closes damper blade, is located inside rebox at cen­ter towards back wall. Pushing handle back in keyway slot will free damper blade to au­tomatically open. To close, reach in and push handle back into keyhole slot then pull down and forward to lock it in place (see Figure 30). Damper is not designed to be airtight. A small gap around damper blade is normal.
Figure 30 - Damper Operation
Damper
Weight
Damper
Handle
Open Damper
Closed Damper
GRATE
WARNING: Risk of re! Always
replace grate with a model num­ber 11116 grate only. This grate has been designed to keep the
operation of your replace safe and efcient.
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124558-01A 17
BI-FOLD GLASS DOORS
VDG36E - Brushed Finish DP36E - Platinum Finish VDBP36E - Black Finish
DUAL FAN KIT - BK2
EMBER PROTECTOR - 20093
GRATE - 11116
BRICK LINER
Rear - PN 20029 Left Side - PN 20030 Right Side - PN 20030 Front Bottom - PN 21242 Rear Bottom - PN 21241
OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION
90154 - Model AK6E
REPLACEMENT PARTS
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. If so, contact Style Crest at 1-800-231-4822 or write to: Style Crest Service, P. O. Box 19110, Wichita, KS. 67204. When calling or writing, please have your model and serial numbers of your heater ready.
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124558-01A18
STORM COLLAR - SC1-1
ACCESSORIES
DOUBLE WALL PIPE - 12-8DM,
18-8DM, 24-8DM, 36-8DM and 48-8DM
ROOF FLASHING
V6F-8DM - 0 to 6/12 Pitch V12F-8DM - 6/12 to 12/12 Pitch
ANTI-DRAFT SHIELD (ROUND TOP TERMINATION ONLY) ADS-8DM
CHIMNEY SUPPORT BRACKET KIT CSK-8DM
Support Bracket
Self Drilling Screws
Cable Ferrule
Eye Bolt Screw
Strand Wire (50 ft)
30° OFFSET AND RETURN - 30E-8DM
ADJUSTABLE HOOD
GA6053 - Antique Brass Finish GA6052 - Polished Brass Finish GA6050 - Black Painted Finish
This hood is required when installing a vent­free gas log heater in this rebox.
FIRESTOP SPACER - V3600FS-8DM
ADJUSTABLE FIRESTOP THIMBLE FST-A
Includes: Thimble - PN 22383 Adapter Plate - PN 22398 (For Flat or
12/96 Pitch Ceilings Only)
Firestop - PN 22377
ROUND TOP TERMINATION - RTL-8DM
12"/96" Pitch
30"/144" Pitch
7.13"
11 .77"
144"
96"
12"
30"
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124558-01A 19
SQUARE CHASE-TOP TERMINATION - ETL-8DM
ACCESSORIES
Continued
OPTIONAL OUTSIDE AIR KIT FOR SIDE WALL INSTALLATION - AK-6WE
HEARTH EXTENSION - 90192
THIMBLE EXTENSIONS
TXL-8DM - 43" - PN 20745 TX-8DM - 26" - PN 20746
VENT KIT* DESCRIPTION
MW8K
(8' Vent Kit)
MW9K
(9' Vent Kit)
36-8DM 36" Double Wall Pipe 2 2 24-8DM 24" Double Wall Pipe 1 0 18-8DM 18" Double Wall Pipe 0 2 FST-A Adjustable Firestop Thimble 1 1 V6F-8DM Roof Flashing 1 1 SC1-1 Storm Collar 1 1 RTL-8DM Round Cap Termination 1 1
*Use for Most Common Manufactured (Mobile) Home Installations
FACE EXTENSION - FE-36R
Front face extension would add 6” to the width and 6” to the height of the replace face.
FLEX DUCT 6" X 25" (3 PACK) - MP6-75
AIR INLET HOOD - AK6-WI
AIR INLET HOOD (6 PACK) - MK6-WI
DESA Heating, LLC 2701 Industrial Drive Bowling Green, KY 42101 www.desatech.com
NOT A UPC
124558-01
Rev. A 10/08
124558 01
This replace is manufactured for Stylecrest Inc. under the VEXAR brand name by
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