Vexar C36EMW-RC, C36EMW-RBC, C36EMW-RPLC Owners & Installation Manual

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SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning replace or for use with a vented gas log approved to
ANS Z21.60, Z21.84 or RGA 2-72 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. A vent-free log can only be installed in an af­termarket (completion of sale, not for purpose of resale from the manufacturer), permanently located, manu­factured (mobile) home, where not prohibited by local codes. Approved hood must be installed when using a vent-free gas log heater (see Accessories, page 18).
This rebox meets the construction and safety stan­dards of H.U.D. for application in mobile homes when installed according to these instructions.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
36" CIRCULATING LOUVERED FIREBOX
OWNER’S INSTALLATION MANUAL
C36EMW-RC with Brushed
Brass Finish Bi-fold Doors
C36EMW-RBC with Black
Finish Bi-fold Doors
C36EMW-RPLC with Platinum
Finish Bi-fold Doors
Includes Manual
Control Fan System
and Combustion
Air Kit
O-TL REPORT # 114-F-20-4
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124558-01A2
TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Fireplace Installation............................................ 3
Venting Installation .............................................. 6
Optional Gas Line Installation............................ 13
Finishing Fireplace ............................................ 15
Operation and Maintenance Guidelines ............ 15
Replacement Parts ............................................ 17
Technical Service............................................... 17
Accessories ....................................................... 18
SAFETY
CAUTION: The structural
integrity of the mobile home
oor and ceiling/roof must be
maintained.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state this replace has been tested for
use with the insert.
FOR YOUR SAFETY
• Do not store or use gasoline or any other ammable vapors
or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located
out of trafc and away from
furniture and draperies.
• Do not place clothing or other ammable materials on or near
the appliance.
• Never leave children unat­tended when a re is burning in the replace.
This replace is not intended to
be used as a substitute for a fur­nace to heat an entire home. Use for supplemental heat only.
This wood burning fireplace complies with the UL 127 stan­dard as a FACTORY BUILT FIRE­PLACE and is listed and tested by OMNI Test Laboratories.
WARNING: Improper instal­lation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional in-
formation. Consult a qualied
installer or local distributor.
IMPORTANT: Check HUD re­quirements before installing this
replace.
The C36EMW Series is specically designed for use in manufactured mobile homes. These replaces include a manual control fan sys­tem, combustion air kit and bi-fold doors.
Before beginning the installation of the fireplace, read these instructions through completely.
This Style Crest replace and its compo­nents are safe when installed according to this installation manual. Unless you use Style Crest approved components, which have been designed and tested for the replace system, you may cause a re hazard.
The Style Crest warranty will be voided by and Style Crest disclaims any responsibil­ity for the following actions.
a. Modication of the replace, compo-
nents, doors, blower, fans, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by Style Crest in combination with a Style Crest
replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replac­es. Although grounding may not be required by code, the manufacturer recommends it.
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124558-01A 3
SPECIFICATIONS
42"
36
1
/4"
33
1
/4"
22
1
/8"
6
3
/4"
7
3
/4"
9
3
/8"
3"
36"
41"
1"
J-Box Access
RH SIDE VIEW
LH SIDE VIEW
Gas Line Conduit Sleeve (Both Sides)
1/2" Air Space
Back and Sides
0" To T o p
Spacer
Round To p T e rmination
Storm Collar
Flashing
Firestop
1" Airspace
To Combustible
Materials
Combustible Wall Board
No Combustible Material On Face
Not Less Than 14" To Perpendicular Sidewall
Hearth Extension 52" x 16"
0" To Bottom
8" Each Side
221/16"
5/8"
13"
Rear View of Fireplace
Opening for Outside Air
Firestop Thimble
91/2"
14"
14"
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efcient location for the replace, you must take into consideration the following guidelines:
1. The location must allow for proper clear-
ances (see Figures 1 and 2, page 4).
2. Consider a location where the heat output
will not be affected by drafts, air condition­ing ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this replace (see Outside Air Kit on page 6).
WARNING: Do not install this
appliance in a bedroom.
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124558-01A4
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 1/2" minimum* Floor** 0" minimum Wall to front of replace 36" minimum Perpendicular wall to opening 14" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 15 Chimney outer pipe surfaces 1" minimum
* Not required at nailing anges ** See step 2 of Framing, page 5
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height
Minimum height ofthe chimney, measured from base of replace to ue gas outlet of termination, is 14 feet* for straight ue or a ue with one elbow set. Maximum distance between elbows is 2 feet.
13" Min.
Maintain 1/2" Air Space Between Framing and Fireplace
43
5
/8"
Min.
41 3/4" Min.
61
11/16" Min.
Figure 2 - Corner Installation
FIREPLACE INSTALLATION
Continued
Maximum height of any system is 40 feet.* This measurement includes replace, chim­ney sections and height of termination assem­bly at level of ue gas outlet (see Figure 3).
*For manufactured home application, minimum height is 11' for straight ue or ue with one elbow
set. Maximum height of any system is 20'.
Figure 3 - Standard and Alternate
Venting Installation
Effective Height of T e rmination Cap
Effective Height of Termination Cap
Effective Height of T e rmination Cap
RT-8DM
RT-8DM
RT-8DM
14' Min.
Height
2' Max
Pipe Length
30E-8DM
11 ' for
Manufactured
Home
Application
14' Min.
Height
11 ' for
Manufactured
Home
Application
40' Max.
Height
20' for
Manufactured
Home
Application
Effective Height of Te rmination Cap
RT-8DM
30E-8DM
40' Max.
Height
20' for
Manufactured
Home
Application
Standard
Installation
Alternate
Installation
Alternate
Installation
42 1/4"
41
3
/4"
22
5
/8"
10"
Figure 1 - Framing Dimensions
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124558-01A 5
Figure 4 - Nailing Flanges
Screw or Nail
Nailing Flange
FIREPLACE INSTALLATION
Continued
Figure 5 - Hearth Extension
Seal Gap
Fireplace
Front
Ember Protector
Ember Protector
Seal Gap
Hearth Extension
FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 1 and 2.
2. If replace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed on a metal or wood panel extending full width and depth of replace. (It is acceptable to cover two outside ends or columns of top louver panel leaving four center columns open).
3. Set replace directly in front of this open­ing and slide unit back until nailing anges touch side framing.
4. Check level of replace and shim with sheet metal if necessary.
5. Before securing replace to prepared fram­ing, metal ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember pro­tector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1
1
/2". The ember protector
should be made of metal material.
6. Using screws or nails, secure replace to framing through anges located on sides of replace (see Figure 4).
HEARTH EXTENSION
A hearth extension projecting a minimum of 16" in front of and a minimum of 8" beyond each side of the replace opening is required to protect combustible oor construction in front of the replace. Use an equal material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be obtained from the manufacturer or supplier of the noncombustible material. If the hearth ex­tension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 5).
WARNING: Hearth extension
is to be installed only as shown in Figure 5.
Fireplace Front Elevated
Raised Hearth
DO NOT Block Louvers
NO
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124558-01A6
Figure 7 - Fan Kit Wiring Diagram
OF FIREPLACE
OUTER WRAPPER
TO
POWER SOURCE
ELECTRICAL
COVER PLATE
AND STRAIN RELIEF
POWER SOURCE
WIRING (NOT SUPPLIED)
FIREPLACE
(NOT SUPPLIED)
WIRE NUT (3x)
HOUSING
PRE-WIRED
RECEPTACLE
AND GROUND
CHASSIS
GROUND
FIREPLACE INSTALLATION
Continued
Electrical Cover Plate
Rocker Switch
Strain
Relief
Figure 6 - Fan Kit BK2 Electrical Cover
FAN KIT ASSEMBLY (BK2)
A fan kit assembly is preinstalled in this replace. Use of blowers or fans other than model BK2 voids warranty. Fan is operated by pressing rocker switch located at lower right hand corner of replace face. Fan kit electri­cal connections are made through electrical cover plate located on side of replace as shown in Figure 6.
Screws
Fan Kit Wiring Instructions
1. Loosen strain relief by turning plastic screw
counterclockwise.
2. Remove electrical cover plate (with strain
relief) from replace by removing two sheet metal screws .
3. Slide power source wiring through strain
relief opening and electrical cover plate and make all necessary connections
4. Place all wiring connections into electric
housing as shown in Figure 7.
5. Secure electrical cover plate with screws previously removed.
6. Tighten strain relief plastic screw
Note: Electrical housing and cover plate have sharp edges. Wear protective gloves.
VENTING INSTALLATION
OUTSIDE AIR KIT
Installation of an outside air kit should be completed during the rough framing of replace due to nature of its location. The supplied ex duct measures approximately 10" compressed and up to approximately 36" extended. Outside combustion air is accessed through mobile home oor using air kit model AK6E or a side wall using air kit model AK6­WE (see Accessories on page 18).
Installer may choose either left or right side mounting to allow for proper wall/rafter clearances.
For AK6-WE Only: Construct a 4.5" x 4.5" framing or opening on exterior wall (see Figure 8, page 7).
For AK6E Only: The outside air vent is in­stalled through a ventilated crawl space (see Figure 9, page 7).
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