When performing any checks with the engine running
in an enclosed space such as a garage, be sure there is proper
ventilation. Never inhale exhaust gases; they contain carbon
monoxide, a colorless, odorless extremely dangerous gas which
can cause unconsciousness or death.
CAUTION:
!
To help avoid personal injury always set the parking brake
securely and block the drive wheels before performing any
checks or repairs on the vehicle.
DISCLAIMER
The Mastertech, Tech 1A and Tech 1 are designed for use by trained service
personnel only. They have been developed for the sole purpose of diagnosing and repairing automotive electronic systems. Every attempt has been
made to provide complete and accurate technical information based on
factory service information available at the time of publication. However, the
right is reserved to make changes at any time without notice.
FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
This document provides a basic description of the Global OBD II Software.
This software is contained on the Application Cartridge and performs the
basic functions required by the California Air Resource Board (CARB) as
part of the On-Board Diagnostics Phase II (OBD II).
OBD II IMPLEMENTATION
The OBD II system was implemented on some production vehicles in early
1994, even though automobile manufacturers were required to meet the
OBD II regulation for all vehicles sold in California by 1996. Because of their
early adaptation, 1994-95 vehicles equipped with the OBD II system (pre-
1996) were given exemptions by the California Air Resources Board. These
exemptions gave automobile manufacturers the opportunity to implement
certain OBD II modes for 1994-95.
When performing diagnostics on 1994-95 vehicles and communication
problems occur when using the Global OBD II Software, the communication
problem may be a vehicle software problem. If communication problems
occur, refer to the service manual or Technical Service Bulletin information
published by the manufacturer for the vehicle being tested. Communication
problems between the tester and vehicle will not cause incorrect electronic
powertrain operation.
i
GLOBAL OBD II WITH TOOLPAK
GLOBAL OBD II WITH TOOLPAK SOFTWARE FUNCTIONS
The Global OBD II with Toolpak Software performs the following functions:
• Automatic determination of the communication protocol.
• Display of the Readiness Tests status.
• Display of the vehicle’s Current Data parameters.
• Display of Freeze Frame Data saved by the controller.
• Display of Diagnostic Trouble Codes saved by the controller.
• Clearing Emission-Related Diagnostic Information (DTCs, Freeze Data,
and Readiness Test Status).
• Display of O2 Sensor Test Results.
• Display of Pending Diagnostic Trouble Codes (DTCs) saved by the
controller.
• Display of test results for non-continuously monitored systems.
• Display of Vehicle Identification Number (VIN) stored by the vehicle
controller.
• Display of software calibration identification number contained within the
vehicle ECU.
• Display of software verification number within the vehicle ECU software.
• Enable conditions required to conduct an evaporation system leak test.
• Provides useful information to help diagnose and troubleshoot OBD II
compliant vehicles.
ii
GLOBAL OBD II WITH TOOLPAK
OBD II SYSTEM AND VEHICLE INFORMATION
MONITOR OPERATION
The OBD II system is capable of identifying the likely area of a malfunction
within the electronic powertrain control system. Observe the following
before beginning diagnostic service:
• MIL OPERATION. When excessive tailpipe emissions or powertrain
component failure are detected by the OBD II
Indicator Lamp (MIL) will illuminate.
• LOW FUEL TANK LEVEL. Automobile manufacturers may disable OBD
II monitors which can be affected by running the vehicle out of fuel
(example: a monitor may become disabled when fuel tank volume is
below 15% of maximum fuel tank capacity).
• ALTITUDE. Automobile manufacturers may disable OBD II monitors
which can be affected by altitude (example: a monitor may become
disabled when vehicle is operated above 8,000 feet elevation).
• AMBIENT TEMPERATURE. Automobile manufacturers may disable
OBD II monitors which can be affected by ambient temperature (example: a monitor may become disabled when a vehicle is started below
20°F ambient).
system, the Malfunction
• POWER TAKE-OFF UNIT. Automobile manufacturers may disable
OBD II monitors which can be affected by power take-off unit operation
(example: a monitor may become disabled when a vehicle power takeoff is engaged or active).
All of the above are part of the California Air Resources Board
OBD II regulation and are options available to the automobile manufacturer
for vehicle Powertrain Control Module (PCM) development. In the case of
some monitors, per the above, a manufacturer may have determined that
a monitor is unreliable or not complete when certain conditions exist,
therefore not enabling proper operation.
The following section defines available test modes, hardware requirements,
and operating instructions for all OBD II compliant vehicles. All OBD II
functions except OBD II Toolpak require communication with the vehicle
ECU(s). Once the necessary hardware has been installed, communication
between the tester and vehicle ECU(s) can be initialized.
1.0 TEST MODES AVAILABLE
The following test modes are available when testing vehicles that are OBD
II compliant.
F0: Datalist
F0: Display Data
F1: Data Setup
F1: Readiness
F2: DTCs
F0: Read DTCs
F1: Freeze Data
F2: Clear Info
F3: Pending DTCs
F3: Snapshot
F4: OBD Controls
F0: Evap Leak
F5: System Tests
F0: O2S Results
F1: Other Results
F8: Information
F0: VIN
F1: S/W Calibration ID
F2: S/W Verification ID
F9: OBD II Toolpak
✳
✳
✳
NOTE: Not all models support OBD Controls or Information
test modes. The tester will automatically determine whether
the vehicle under test supports the test mode when the mode
is selected by the user.
1-1
GLOBAL OBD II WITH TOOLPAK
MASTERTECH
SETUP
mastertech
MASTERTECH
TESTER
Y
E
S
N
O
E
N
T
E
R
F
1
F
2
H
E
L
RS232
V
etro
DATA LINK
P
R
C
V
F
7
S
E
N
D
7
E
X
IT
O
F
F
n
ix
I/P
123
F
4
F
5
4
56
F
8
89
F
0
O
N
0#
F
3
F
6
F
9
APPLICATION
CARTRIDGE
DLC
CABLE
1-2
16/14 PIN
OBD II ADAPTER (TYPE 3) CABLE
GLOBAL OBD II WITH TOOLPAK
2.0 HARDWARE REQUIRED
In order to be fully functional, the Global OBD II with Toolpak Application
cartridge requires that special OBD II Interface Circuitry be used with the
Mastertech and Tech 1/1A testers. This circuitry can be installed in the
following configurations:
Mastertech
The following procedure describes how to setup the Mastertech tester to test
OBD II compliant vehicles.
SETUP PROCEDURE
1. Make sure the tester is OFF. Insert the Global OBD II with Toolpak
application cartridge into the cartridge slot at the top of the OBD II
compliant Mastertech.
2. Be sure the vehicle ignition switch is off.
3. Remove any adapters installed on the Data Link Connector (DLC)
cable.
4. Connect the DLC cable to the tester and tighten the screws.
5. Connect the 16/14 Pin OBD II Adapter Cable to the DLC cable.
6. Connect the OBD II Adapter Cable to the vehicle DLC.
7. Turn the tester ON. Power and ground are provided through the DLC
connector, so connecting the 12V power cable to the vehicle is not
required.
8. Turn the vehicle ignition switch ON to begin diagnostics.
9. Refer to this manual and the application cartridge operator's manual for
software operating instructions.
2-1
GLOBAL OBD II WITH TOOLPAK
TECH 1A
SETUP
OBD II Interface Cartridge
(P/N 02002178)
TECH 1A
Application
Cartridge
tech 1A
↓
YES
N
O
↓
↓
0
F
0
4
F
4
8
9
F
8
F
9
↓
1
F
2
1
3
F
2
5
F
3
F
5
6
F
7
6
F
7
E
X
IT
ENTER
DLC Cable
16/14 Pin OBD II
Adapter Cable
(P/N 02001969)
2-2
GLOBAL OBD II WITH TOOLPAK
TECH 1A
The following procedure describes how to setup the TECH 1A tester to test
OBD II compliant vehicles.
SETUP PROCEDURE
1. Insert the OBD II Interface Cartridge into the Auxiliary cartridge slot at
the top, rear of the tester.
2. Insert the Global OBD II with Toolpak application cartridge into the
Master cartridge slot at the bottom, rear of the tester.
3. Be sure the vehicle ignition switch is off.
4. Remove any adapters installed on the Data Link Connector (DLC)
cable.
5. Connect the DLC cable to the tester and tighten the screws.
6. Connect the 16/14 Pin OBD II Adapter Cable to the DLC cable.
7. Connect the OBD II Adapter Cable to the vehicle DLC.
8. Power and ground are provided through the DLC connector, so connecting the 12V power cable to the vehicle is not required.
9. Turn the vehicle ignition switch ON to begin diagnostics.
10. Refer to this manual and the application cartridge operator's manual for
software operating instructions.
2-3
GLOBAL OBD II WITH TOOLPAK
TECH 1
SETUP
tech 1
TECH 1
YES
NO
↓
↓
1
2
F
1
3
F
2
F
3
6
F
5
7
F
6
F
7
EXIT
ENTER
DC
Power
Cable
8
Application
Cartridge
0
F
0
4
5
F
4
9
F
8
F
9
DLC Cable
T
EC
H
1
A
U
S
E
W
ITH
D
O
N
O
T
V
I
M
A
D
A
P
T
E
R
C
H
1
1
4
/1
2
P
I
N
TECH 1 14/12 Pin
T
E
VIM Adapter
(P/N 02001198)
V
E
H
I
C
M
L
E
O
D
I
N
U
T
L
E
E
R
F
A
C
E
TECH 1 OBD II
Vehicle Interface
Module (VIM)
(P/N 02001808)
VIM 16/24 Pin
Adapter Cable
(P/N 02001744)
2-4
GLOBAL OBD II WITH TOOLPAK
TECH 1
The following procedure describes how to setup the TECH 1 tester to test
OBD II compliant vehicles.
SETUP PROCEDURE
1. Insert the Global OBD II with OBD II Toolpak application cartridge into
the Master cartridge slot at the bottom, rear of the tester.
2. Be sure the vehicle ignition switch is off.
3. Remove any adapters installed on the Data Link Connector (DLC)
cable.
4. Connect the DLC cable to the tester and tighten the screws.
5. Connect the TECH 1 14/12 Pin VIM Adapter to the DLC cable.
6. Connect the TECH 1 OBD II Vehicle Interface Module (VIM) to the
TECH 1 14/12 Pin VIM Adapter.
7. Connect the 16/24 Pin OBD II Adapter Cable to the VIM.
8. Connect the OBD II Adapter Cable to the vehicle DLC.
9. Connect the 12V power cable to the vehicle cigarette lighter.
10. Turn the vehicle ignition switch ON to begin diagnostics.
11. Refer to this manual and the application cartridge operator's manual for
software operating instructions.
2-5
GLOBAL OBD II WITH TOOLPAK
PRINTING CAPABILITIES
The Global OBD II with Toolpak software supports printing data via a TECH
1 printer, VP411 printer, or other compatible serial printer, connected to the
tester. If you are using a TECH 1 tester, refer to the RS232 Operator's
Manual for setup and printing instructions. If you are using a TECH 1A or
MASTERTECH tester, refer to the tester Operator's Manual for setup and
printing instructions.
Two types of printing are supported by the OBD II software:
• Pressing the • key in a DATA DISPLAY mode (e.g., DATA
READINESS TEST) causes the tester to print a list of data appropriate
LIST or
to
the mode ( a list of diagnostic data parameters or Readiness Test Status ).
• The tester can be setup to print an image of the tester’s screen (referred
to as SCREEN PRINT).
For information on the VP411 serial printer, contact your sales representative.
2-6
GLOBAL OBD II WITH TOOLPAK
3.0 GETTING STARTED
POWERING THE MASTERTECH, TECH 1A OR TECH 1
The tester must be provided with an external power source (e.g. vehicle
power or an AC/DC power supply). OBD II compliant vehicles provide power
at the Data Link Connector (DLC), so when using a MASTERTECH or
TECH 1A, the tester only needs to be connected to the vehicle DLC. With
the TECH 1, you must connect the DC Power Cable to the vehicle cigarette
lighter or to an AC/DC power supply.
ESTABLISHING COMMUNICATION
Main Menu
F0: Powertrain
F1: Replay Data
F9: OBD II Toolpak
By selecting Global OBD II with Toolpak, you are
now at the Main Menu from which you can
initialize communications by selecting F0:
Powertrain, replay snapshot without vehicle communication by selecting F1: Replay Data, or
view useful diagnostic information by selecting
F9: OBD II Toolpak.
SELECT MODE
F0: Datalist
F1: Readiness
F2: DTCs
After selecting F0: Powertrain and initializing
communication with the vehicle, the SELECT
MODE menu will be displayed. All selections
from the SELECT MODE menu require vehicle
communications except F9: OBD II Toolpak.
2 ECUs RESPONDED
$10 ENGINE
$18 TRANS
If the vehicle you are testing contains more than
one OBD II ECU, the tester will display a list of all
ECUs which have responded during the initialization process. Refer to the DISPLAYING DATA
FOR MULTIPLE ECUs section.
COMMUNICATION FAILURE
If the tester fails to get a response from the vehicle, it will display a retry count
and one of two error messages. At that point, it will continue to retry
communication approximately every 3 seconds. If the communication
problem is resolved (e.g. the ignition is switched to ON) and communication
begins, the tester will automatically proceed to the next phase. If communication cannot be established, see APPENDIX D , IF YOU’RE HAVING A
PROBLEM.
3-1
GLOBAL OBD II WITH TOOLPAK
THIS PAGE LEFT INTENTIONALLY BLANK
GLOBAL OBD II WITH TOOLPAK
4.0 TEST MODES
Once communication with the vehicle has been established, a select mode
menu is displayed. (In some cases, a readiness tests warning message is
displayed prior to the menu. See READINESS TESTS section.)
SELECT MODE MENU
SELECT MODE
F0: Datalist
F1: Readiness
F2: DTCs
This menu allows you to perform basic testing
on the vehicle. You can select the desired function by pressing the key indicated to the left of the
function. The menu automatically scrolls every 3
seconds until you press U or D, at which time
SELECT MODE
F3: Snapshot
F4: OBD Controls
F5: System Tests
SELECT MODE
F8: Information
F9: OBD II Toolpak
scrolling stops.
Pressing U or D will then cause the menu to
manually scroll.
If the vehicle you are testing contains more than one ECU, the tester will
display a list of all ECUs which have responded during the initialization
process. Refer to DISPLAY DATA FOR MULTIPLE ECUs section.
4-1
GLOBAL OBD II WITH TOOLPAK
MODE F0 DATA LIST
SUBMODE F0 DISPLAY DATA
F0: DATALIST
The DATA LIST mode allows you to view the current state of diagnostic data
parameters as reported by the vehicle’s ECUs.
DATA LIST MENU
When you select DATA LIST from the OBD II
DATA LIST MENU
F0: Display Data
F1: Data Setup
F0: DISPLAY DATA
OPERATING PROCEDURE:
FUNCTIONS menu, the tester will display the
DATALIST MENU. This menu allows you to
either go directly to displaying data or to the
DATA LIST SETUP mode to select the data you
want to display.
F0: DATA LIST
SELECT ECU
F0: DISPLAY DATA
Engine Speed
756 RPM
ECT (˚)
185˚F
1. Select F0: DATA LIST from the SELECT MODE menu.
2. Select F0: DISPLAY DATA from the DATA LIST menu. The tester will
display either ALL PARAMETERS or USER DATA LIST PARAMETERS,
depending on which selection was last made since the tester was
powered up.
4-2
GLOBAL OBD II WITH TOOLPAK
DATA LIST MODE F0
DATA SETUP SUBMODE F1
F1: DATA SETUP
The DATA SETUP mode allows you to select the data you want to display.
You can select either ALL PARAMETERS or USER LIST PARAMETERS
which allows you to monitor any combination of parameters (from 1
parameter to all parameters). The update rate for the parameters depends
on the number of parameters selected. A single parameter can be sampled
as fast as 8 times per second. The more parameters that are selected, the
slower the update rate will be.
OPERATING PROCEDURE:
F0: DATA LIST
SELECT ECU
F1: DATA SETUP
F0: ALL PARMS
F1: USER LIST PARAMETERS
Engine Speed
756 RPM
ECT (˚)
185˚F
1. Select F0: DATA LIST from the SELECT MODE menu.
2. Select F1: DATA SETUP from the DATA LIST menu.
3.
Select F0: ALL PARMS. or F1: USER LIST PARAMETERS
from the DATA
LIST SETUP menu. The message “WAITING FOR DATA” will be
displayed. The tester will display either ALL PARAMETERS or CUSTOM
LIST PARAMETERS depending on which selection was made.
4-3
GLOBAL OBD II WITH TOOLPAK
MODE F0 DATA LIST
SUBMODE F1 DATA SETUP
F0: ALL PARAMETERS
The selection of F0: ALL PARMS will monitor all of the information available
from the ECU. Depending on the number of diagnostic data parameters in
the data list, the update rate can be 3 seconds or longer.
F1: USER LIST PARAMETERS
Engine Speed
***Selected***
YES: Select 3
NO: De-Select
SELECT ECU
F0: ALL ECUs
F1: $10 ENGINE
F2: $18 TRANS
DATA LIST SETUP
F0: Select ECU
F1: Select D.L.
Parameters
The selection of F1: USER LIST PARAMETERS
will display a list of parameters from which to
select. F1:USER LIST PARAMETERS allows
you to select any combination to monitor (from 1
parameter to all parameters). Parameters are
selected by scrolling through the list using the
u and d keys and then pressing Y and
n to select and deselect the listed parameter.
When the parameters have been selected, press
e to go to the display mode. The tester
will remember the selected parameters ( until
the tester is turned OFF) so you won’t have to reselect them every time.
If there are multiple OBD II ECUs, and the DATA
SETUP mode is selected, an additional DATA
LIST SETUP menu is available. The F0: SELECT ECU menu allows you to select which
ECU(s) will contribute to the DATA LIST. Once
the ECU(s) that will contribute data
are selected, press F1: DATA SETUP to choose
all parameters available or a custom list of
parameters from the chosen ECU(s).
4-4
GLOBAL OBD II WITH TOOLPAK
DATA LIST MODE F0
MULTIPLE ECUs
MULTIPLE ECUs
Diagnostic parameter data can be selected from all ECUs or individual
ECUs that the tester has identified. This mode should be set up before
display data is selected to ensure your desired ECU data is being displayed.
For further information on multiple ECU data list display, refer to DISPLAYING DATA FOR MULTIPLE ECUs section.
F0: DATA LIST
F1: DATA SETUP
SELECT ECU
F0: SELECT ECU
F0: ALL ECUs
Fn: $XX
n= User selected
XX = ECU description
OPERATING PROCEDURE (vehicles with multiple ECUs only):
1. Select F0: DATA LIST from the SELECT MODE menu.
2. Select F1: DATA SETUP from the DATA LIST menu.
3. Select F0: SELECT ECU from the DATA LIST SETUP menu.
4. Select F0: ALL ECUs or Fn:XX where n=user selected and
XX= a description of the ECU from which you desire information.
5. After selecting the desired ECU, the user is returned to the DATA LIST
SETUP menu, where the displayed diagnostic data parameters can be
selected, or the user can exit the menu to the DATA LIST MENU, where
the selected data list will be displayed.
4-5
GLOBAL OBD II WITH TOOLPAK
THIS PAGE LEFT INTENTIONALLY BLANK
4-6
GLOBAL OBD II WITH TOOLPAK
READINESSMODE F1
F1: READINESS
The READINESS test mode allows you to display the status of the vehicle’s
on-board monitors, which monitor the operation of the emissions-related
components. These READINESS tests must run in order for the DTC and
test result displays to accurately reflect the conditions of the vehicle’s
emissions-related components.
If the vehicle you are testing contains more than one OBD II ECU, you will
be asked to select which ECU information you would like displayed.
If the tester determines that the ECU has not
Not All Vehicle
System Readiness
Tests Have Been
Completed
F1: READINESS
SELECT ECU
SELECT ECU ✶
completed all of the readiness tests, it will display
a warning message. You can then select the
READINESS tests menu item from the SELECT
MODE menu to examine the status of these
tests. For information on how to complete any of
the readiness tests, refer to service information
from the vehicle manufacturer.
READINESS TEST
Misfire
Monitoring
SUPPORTED
✶ For vehicles with multiple ECUs only.
OPERATING PROCEDURE:
1. Select F1: READINESS from the SELECT MODE menu.
2. Select the ECU from which you choose to monitor data (for vehicles with
multiple ECUs only). The message “WAITING FOR DATA” is displayed,
followed by the READINESS TEST information.
3. The first three items on the display indicate the vehicle's monitoring
capability for continuously monitored systems:
• Misfire monitoring.
• Fuel system monitoring.
• Comprehensive component monitoring.
4-7
GLOBAL OBD II WITH TOOLPAK
MODE F1 READINESS
These are indicated as either being SUPPORTED or NOT SUPPORTED
(N/A), depending on the vehicle's ECU.
The other 8 display items indicate the status of the tests which
are performed at least “once per trip.”
• Catalyst monitoring.
• Heated catalyst monitoring.
• Evaporative system monitoring.
• Secondary air system monitoring.
• A/C system refrigerant monitoring.
• Oxygen sensor monitoring.
• Oxygen sensor heater monitoring.
• EGR system monitoring.
These tests can be COMPLETED, NOT COMPLETED, or NOT SUPPORTED.
4-8
GLOBAL OBD II WITH TOOLPAK
READINESS MODE F1
READINESS TEST OPERATION
OBD II SYSTEM AND VEHICLE INFORMATION
The OBD II system is capable of identifying the likely area of a malfunction
within the electronic engine control system. Observe the following before
beginning diagnostic service:
• LOW FUEL TANK LEVEL. Automobile manufacturers may disable
READINESS tests which can be affected by running the vehicle out of
fuel (example: a monitor may become disabled when fuel tank volume is
below 15% of maximum fuel tank capacity).
• ALTITUDE. Automobile manufacturers may disable READINESS tests
which can be affected by altitude (example: a READINESS test may
become disabled when vehicle is operated above 8,000 feet elevation).
• AMBIENT TEMPERATURE. Automobile manufacturers may disable
READINESS tests which can be affected by ambient temperature
(example: a READINESS test may become disabled when a vehicle is
started below 20°F ambient).
• POWER TAKE-OFF UNIT. Automobile manufacturers may disable
READINESS tests which can be affected by power take-off unit operation
(example: a READINESS test may become disabled when a vehicle
power take-off is engaged or active).
All of the above are part of the California Air Resources Board
OBD II regulation and are options available to the automobile manufacturer
for vehicle Powertrain Control Module (PCM) development. In the case of
some READINESS tests, per the above, a manufacturer may have determined that a READINESS test is unreliable or not complete when certain
conditions exist, therefore not enabling proper operation.
ACTIVE KEYS
uMove marker.
dFreeze menu scroll.
•Print readiness test results.
xReturn to SELECT MODE menu.
4-9
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