Vestil TCD-U-60-DC, TCD-U-72-DC, TCD-U-48-DC, TCD-U-72-AC, TCD-U-60-AC User Manual

...

Rev. 12.1.2017 TCD, MANUAL

Limited Warranty…

………...……………

………………………………………………………………………………

TCD

-U

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Web: www.vestilmfg.com Email: info@vestil.com

Vestil Manufacturing Corp.

Fax: (260) 665-1339

TCD -Series Trash Can Dumpers

Instruction Manual

Receiving instructions: After delivery, inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, installation, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Table of Contents TCD-M Specifications.………..…………….………………………………………………………………………..…. 2 TCD-U Specifications…………………………………………………………………………………………………… 3

Signal Words………….……................................................................................................................................ 4

Hazards of Improper Use……………………………………………………………………………………………….. 4 Exploded Parts Diagrams and Bills of Materials…..……………………………………………………………...5 – 8

Power Unit Operation…………………………………………………………………………………………….......... . 9

Cleaning the Lowering Solenoid Valve……………..…………………………………………………………….9 – 10 Bleeding Air from the Hydraulic System……………………………………………………………………………… 10 Hydraulic Circuit Diagram……………………………………………………………………………………………… 10 Electric Circuit Diagrams………………………………………………………………………………………….11 – 12 DC Modular Power Unit Exploded Parts Diagram and Bill of Materials………………………………………….. 13 AC Modular Power Unit Exploded Parts Diagram and Bill of Materials………………………………………….. 14 Using the Trash Can Dumper…………………………………………………………………………………………. 15

Inspections…………..................................................................................................................................16 – 18

Troubleshooting…………………………………………………………………………………………………………. 18

Labeling Diagram………...…............................................................................................................................. 19

Rev. 12.1.2017 TCD, MANUAL

TCD-M Specifications:

Dimensions and other specifications for each standard LAD-TRS series ladder stand appear in the

following diagrams and table.

Model A B C D E F Capacity Net Weight

/2”

6411/16” 165 cm

197 cm

228 cm

TCD-M-48-AC

TCD-M-48-DC

TCD-M-60-AC

TCD-M-60-DC

TCD-M-72-AC

TCD-M-72-DC

101 cm

41”

105 cm

41”

105 cm

53”

135 cm

53”

135 cm

/16”

11313/16”

289 cm

11313/16”

289 cm

13411/16”

343 cm

13411/16”

343 cm

1555/16” 395 cm

/8”

137 cm

/8”

137 cm

/16”

167 cm

/16”

167 cm

7711/16”

198 cm

7711/16”

198 cm

483/4”

124 cm

483/4”

124 cm

603/8”

154 cm

603/8”

154 cm

723/8”

184 cm

723/8”

184 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

875/8”

223 cm

875/8”

223 cm

400 lb. 182 kg

554 lb. 252 kg

583 lb. 265 kg

641 lb. 292 kg

Rev. 12.1.2017 TCD, MANUAL

Net Weight

TCD-U Specifications:

Dimensions and other specifications for each standard LAD-TRS series ladder stand appear in the

following diagrams and table.

Model A B C D E F G Capacity

/2”

1193/8”

304 cm

1193/8”

304 cm

140

357 cm

140

357 cm

160

409 cm

160

409 cm

TCD-U-48-AC

TCD-U-48-DC

TCD-U-60-AC

TCD-U-60-DC

TCD-U-72-AC

TCD-U-72-DC

101 cm

41”

105 cm

41”

105 cm

53”

135 cm

53”

135 cm

/4”

/16”

643/4”

165 cm

643/4”

165 cm

781/8”

199 cm

781/8”

199 cm

/16”

229 cm

/16”

229 cm

489/16”

124 cm

489/16”

124 cm

5913/16”

152 cm

5913/16”

152 cm

7115/16”

183 cm

7115/16”

183 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

875/8”

223 cm

875/8”

223 cm

54”

138 cm

54”

138 cm

6513/16”

168 cm

6513/16”

168 cm

7713/16”

198 cm

7713/16”

198 cm

64”

163 cm

64”

163 cm

775/8”

198 cm

775/8”

198 cm

895/8”

228 cm

895/8”

228 cm

400 lb. 182 kg

709 lb. 322 kg

801 lb. 364 kg

801 lb.

364 kg

875 lb. 398 kg

Rev. 12.1.2017 TCD, MANUAL

Signal Words:

This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. These signal words announce an associated safety message. The reader must understand that the signal word chosen indicates the seriousness of the described hazard.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or

Identifies practices likely to result in product/property damage, such as operation that might

SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.

SERIOUS INJURY.

MODERATE injury.

damage the crane.

Hazards of Improper Use:

Vestil strives to identify all foreseeable hazards associated with the use of its products. However, no manual can address every possible risk. The most effective means for avoiding injury is to read all of the instructions prior to putting the dumper into service and to apply sound judgment whenever using this device.

If this product is used improperly or carelessly, the user and/or bystanders might sustain serious personal

injuries or could even be killed. ALWAYS use the product properly:

 Read and understand the entire manual before assembling, using or servicing the device.  ONLY use the dumper to empty trash bins. ALWAYS load the dumper consistently with the directions on p. 15. TCD-

M model dumpers must ONLY be used with Vestil Manufacturing Co. trash bins models TH-32, TH-64, TH-95, and 95-GLT.

 Inspect the dumper before each use according to the inspection instructions on p. 16-18. DO NOT use the TCD

unless it passes every element of the inspection. DO NOT use a damaged dumper. Examples of damage include broken/missing retaining arms, cracked welds, cracked cylinder mounting brackets, and severe rust/corrosion.

 Apply both floor locks BEFORE operating the dumping function. Floor locks should be applied whenever the dumper

is not in use.

 DO NOT move the dumper up or down slopes unless you can easily control the unit. If you must cross sloped ground,

always control the unit from the uphill side.

 DO NOT stand beneath or travel under the dumper chute while it is elevated.  DO NOT stand in the dumping path while the chute is operating. ALWAYS stand to the side of the dumper whenever

the chute is moving or elevated.

 DO NOT use this dumper UNLESS every label shown in the “Labeling diagram” on p. 19 is present, undamaged, and

easily readable.

 DO NOT exceed the capacity of the dumper. The capacity of each model appears in the tables on pages 2 & 3 as well

as on label 287 (see “Labeling diagram” on p. 19). The weight of the trash bin plus the weight of its contents must not exceed the capacity.

 DO NOT modify the dumper in any way UNLESS you first obtain written approval from Vestil. Unapproved

modifications automatically void the limited warranty and might make the dumper unsafe to use.

 DO NOT use the dumper on sloped surfaces. ONLY use it on level, even surfaces  Before using the dumper, make sure that the dumper chute will not contact overhead objects during use.

This product must be properly maintained to function properly. (See “Inspections”, p. 16-18).

 At least once per month, check the ladder frame. The ladder should be solid, square, and free of rust and corrosion.  Lubricate pivot points whenever necessary for the chute to rotate as noiselessly as possible.  The dumper is designed for both indoor and outdoor use. However, it must be stored indoors when not in use and

must not be used in the rain.

Rev. 12.1.2017 TCD, MANUAL

TCD-M-48-AC & -DC Exploded Parts Diagram and Bill of Materials

NOTE: AC power unit on page 14; DC power unit on page 13.

Item Part no. Description Qty. Item Part no. Description Qty.

1 34-514-025 Weldment, frame 1 17 99-024-003 Guard/cover/endcap/plug 2

2 34-538-008 Weldment, carriage, wheel cradle 1 18 21-024-038

99-021-909-

001

Cylinder, hydraulic, 2

/2” x 18” 1 19 15-025-006 Grip, handle 2

4 16-132-233 Caster, rigid, GFN-8/2-R 2 20 32416

5 16-132-181 Stem caster, PH-F-8/2-S-STM 2 21 99-612-001 Caster receiver bolt & nut combo. 1 6 32-112-034 Clevis pin, zinc plated, 3/4” x 33/4” 2 22 65077 Cotter pin, zinc plated, 1/8” x 11/4” 2

7 34-612-004 Weldment, pin retainer 2 23 11103

8 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2 24 09-025-005 Handle, formed 2

9 33456

10 16-001-190 Floor lock, adjustable height 2 26 34-516-009

11 68021

12 33006 Flat washer, zinc plated, USS, 5/16” 16 28 34-016-046 Bracket, formed 2

13 33620 Lock washer, medium split, 5/16” 8 29 11105

14 11057

15 36104 Hex bolt, gr. A, zinc plated, 5/16”-18 8 31 37024 Nylon insert lock nut, 3/8” -16 16 16 37275 3/4”-10 top lock nut, zinc plated 2

Machinery bushing, plain finish,

/8” x 10ga.

External retaining ring, phosphate finish, 1

Hex bolt, gr. A, zinc plated, x 1

/4”

/8”

/16”-18

6 25 34-516-008

2 27 34-045-013

8 30 33008

Handle grip, flexible vinyl round cap

Thread cutting screw, slotted, type F, zinc plated,

Hex bolt, gr. A, zinc plated,

/4”

/16”-18 x 3/4”

/8”-16

Weldment, bracket, wheel cradle, left Weldment, bracket, wheel cradle, right

Chute, formed 1

Hex bolt, gr. A, zinc plated, x 1” Flat washer, low carbon, USS, zinc plated,

/8”

/8”-16

Rev. 12.1.2017 TCD, MANUAL

TCD-M-60-AC & -DC and TCD-M-72-AC & -DC Exploded Parts Diagram & Bill of Materials

AC power unit on page 14; DC power unit on page 13.

Item Part no. Description Qty. Item Part no. Description Qty.

1 34-514-030

34-514-036

2 34-538-011

34-538-010 3 16-132-233 Caster, rigid, GFN-8/2-R 2 4 16-132-181 Stem caster, PH-F-8/2-S-STM 2 21 09-025-005 Handle, formed 2 5 34-612-004 Weldment, pin retainer 2 6 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2

7 33456

8 16-001-190 Floor lock, adjustable height 2 24 34-045-032 Chute, formed 1

9 68021

10 33006 Flat washer, zinc plated, USS, 5/16” 16

11 33620 Lock washer, medium split, 5/16” 8

12 11057

Weldment, frame TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Weldment, carriage, wheel cradle TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Machinery bushing, plain finish,

/8” x 10ga.

External retaining ring, phosphate finish, 1

Hex bolt, gr. A, zinc plated, x 1

/8”

/4”

/16”-18

13 36104 Hex bolt, gr. A, zinc plated, 5/16”-18 8 28 37024

14 37275 3/4”-10 top lock nut, zinc plated 2 29 24-612-003 Weldment, cylinder pin 1

15 99-024-003 Guard/cover/endcap/plug 2 30

16 21-024-038

17 15-025-006 Grip, handle 2

18 32416

19 99-612-001 Caster receiver bolt & nut combo. 1

20 11103

22 34-516-008

6 23 34-516-009

2 25 34-016-046

26 11105

8 27 33008

99-021-

909-0011

Handle grip, flexible vinyl round cap 2

Thread cutting screw, slotted, type F, zinc plated,

Hex bolt, gr. A, zinc plated,

/4”

Weldment, bracket, wheel cradle, left 1

Weldment, bracket, wheel cradle, right

Bracket, formed 2

Hex bolt, gr. A, zinc plated, TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Flat washer, low carbon, USS, zinc plated,

Nylon insert lock nut, TDC-M-60-AC & -DC TCD-M-72-AC & -DC

Cylinder, hydraulic, 2

/8”

/16”-18 x 3/4”

/8” -16

/2” x 18” 1

/8”-16 x

/8”-16x1”

18 20

36 40

18 20

+ 14 hidden pages