Vestil TCD-U-60-DC, TCD-U-72-DC, TCD-U-48-DC, TCD-U-72-AC, TCD-U-60-AC User Manual

Rev. 12.1.2017 TCD, MANUAL

Limited Warranty…

………...……………

………………………………………………………………………………

20

TCD

-

M

TCD

-U

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Web: www.vestilmfg.com Email: info@vestil.com

Vestil Manufacturing Corp.

Fax: (260) 665-1339

TCD -Series Trash Can Dumpers

Instruction Manual

Receiving instructions: After delivery, inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, installation, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Table of Contents TCD-M Specifications.………..…………….………………………………………………………………………..…. 2 TCD-U Specifications…………………………………………………………………………………………………… 3

Signal Words………….……................................................................................................................................ 4

Hazards of Improper Use……………………………………………………………………………………………….. 4 Exploded Parts Diagrams and Bills of Materials…..……………………………………………………………...5 – 8

Power Unit Operation…………………………………………………………………………………………….......... . 9

Cleaning the Lowering Solenoid Valve……………..…………………………………………………………….9 – 10 Bleeding Air from the Hydraulic System……………………………………………………………………………… 10 Hydraulic Circuit Diagram……………………………………………………………………………………………… 10 Electric Circuit Diagrams………………………………………………………………………………………….11 – 12 DC Modular Power Unit Exploded Parts Diagram and Bill of Materials………………………………………….. 13 AC Modular Power Unit Exploded Parts Diagram and Bill of Materials………………………………………….. 14 Using the Trash Can Dumper…………………………………………………………………………………………. 15

Inspections…………..................................................................................................................................16 – 18

Troubleshooting…………………………………………………………………………………………………………. 18

Labeling Diagram………...…............................................................................................................................. 19

Rev. 12.1.2017 TCD, MANUAL

TCD-M Specifications:

Dimensions and other specifications for each standard LAD-TRS series ladder stand appear in the

following diagrams and table.

Model A B C D E F Capacity Net Weight

1

39

/2”

6411/16” 165 cm

9

77

197 cm

9

77

197 cm

9

89

228 cm

9

89

228 cm

TCD-M-48-AC

TCD-M-48-DC

TCD-M-60-AC

TCD-M-60-DC

TCD-M-72-AC

TCD-M-72-DC

101 cm

1

39

101 cm

41”

105 cm

41”

105 cm

53”

135 cm

53”

135 cm

/16”

11313/16”

289 cm

11313/16”

289 cm

13411/16”

343 cm

13411/16”

343 cm

1555/16” 395 cm

7

/8”

53

137 cm

7

/8”

53

137 cm

11

/16”

65

167 cm

11

/16”

65

167 cm

7711/16”

198 cm

7711/16”

198 cm

483/4”

124 cm

483/4”

124 cm

603/8”

154 cm

603/8”

154 cm

723/8”

184 cm

723/8”

184 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

875/8”

223 cm

875/8”

223 cm

400 lb. 182 kg

554 lb. 252 kg

583 lb. 265 kg

641 lb. 292 kg

Rev. 12.1.2017 TCD, MANUAL

Net Weight

TCD-U Specifications:

Dimensions and other specifications for each standard LAD-TRS series ladder stand appear in the

following diagrams and table.

Model A B C D E F G Capacity

1

39

/2”

1193/8”

304 cm

1193/8”

304 cm

1

140

357 cm

1

140

357 cm

15

160

409 cm

15

160

409 cm

TCD-U-48-AC

TCD-U-48-DC

TCD-U-60-AC

TCD-U-60-DC

TCD-U-72-AC

TCD-U-72-DC

101 cm

1

39

101 cm

41”

105 cm

41”

105 cm

53”

135 cm

53”

135 cm

/4”

/16”

643/4”

165 cm

643/4”

165 cm

781/8”

199 cm

781/8”

199 cm

15

/16”

89

229 cm

15

/16”

89

229 cm

489/16”

124 cm

489/16”

124 cm

5913/16”

152 cm

5913/16”

152 cm

7115/16”

183 cm

7115/16”

183 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

755/8”

192 cm

875/8”

223 cm

875/8”

223 cm

54”

138 cm

54”

138 cm

6513/16”

168 cm

6513/16”

168 cm

7713/16”

198 cm

7713/16”

198 cm

64”

163 cm

64”

163 cm

775/8”

198 cm

775/8”

198 cm

895/8”

228 cm

895/8”

228 cm

400 lb. 182 kg

709 lb. 322 kg

801 lb. 364 kg

801 lb.

364 kg

875 lb. 398 kg

Rev. 12.1.2017 TCD, MANUAL

Signal Words:

This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. These signal words announce an associated safety message. The reader must understand that the signal word chosen indicates the seriousness of the described hazard.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or

Identifies practices likely to result in product/property damage, such as operation that might

SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.

SERIOUS INJURY.

MODERATE injury.

damage the crane.

Hazards of Improper Use:

Vestil strives to identify all foreseeable hazards associated with the use of its products. However, no manual can address every possible risk. The most effective means for avoiding injury is to read all of the instructions prior to putting the dumper into service and to apply sound judgment whenever using this device.

If this product is used improperly or carelessly, the user and/or bystanders might sustain serious personal

injuries or could even be killed. ALWAYS use the product properly:

 Read and understand the entire manual before assembling, using or servicing the device.  ONLY use the dumper to empty trash bins. ALWAYS load the dumper consistently with the directions on p. 15. TCD-

M model dumpers must ONLY be used with Vestil Manufacturing Co. trash bins models TH-32, TH-64, TH-95, and 95-GLT.

 Inspect the dumper before each use according to the inspection instructions on p. 16-18. DO NOT use the TCD

unless it passes every element of the inspection. DO NOT use a damaged dumper. Examples of damage include broken/missing retaining arms, cracked welds, cracked cylinder mounting brackets, and severe rust/corrosion.

 Apply both floor locks BEFORE operating the dumping function. Floor locks should be applied whenever the dumper

is not in use.

 DO NOT move the dumper up or down slopes unless you can easily control the unit. If you must cross sloped ground,

always control the unit from the uphill side.

 DO NOT stand beneath or travel under the dumper chute while it is elevated.  DO NOT stand in the dumping path while the chute is operating. ALWAYS stand to the side of the dumper whenever

the chute is moving or elevated.

 DO NOT use this dumper UNLESS every label shown in the “Labeling diagram” on p. 19 is present, undamaged, and

easily readable.

 DO NOT exceed the capacity of the dumper. The capacity of each model appears in the tables on pages 2 & 3 as well

as on label 287 (see “Labeling diagram” on p. 19). The weight of the trash bin plus the weight of its contents must not exceed the capacity.

 DO NOT modify the dumper in any way UNLESS you first obtain written approval from Vestil. Unapproved

modifications automatically void the limited warranty and might make the dumper unsafe to use.

 DO NOT use the dumper on sloped surfaces. ONLY use it on level, even surfaces  Before using the dumper, make sure that the dumper chute will not contact overhead objects during use.

This product must be properly maintained to function properly. (See “Inspections”, p. 16-18).

 At least once per month, check the ladder frame. The ladder should be solid, square, and free of rust and corrosion.  Lubricate pivot points whenever necessary for the chute to rotate as noiselessly as possible.  The dumper is designed for both indoor and outdoor use. However, it must be stored indoors when not in use and

must not be used in the rain.

Rev. 12.1.2017 TCD, MANUAL

3

5

TCD-M-48-AC & -DC Exploded Parts Diagram and Bill of Materials

NOTE: AC power unit on page 14; DC power unit on page 13.

Item Part no. Description Qty. Item Part no. Description Qty.

1 34-514-025 Weldment, frame 1 17 99-024-003 Guard/cover/endcap/plug 2

2 34-538-008 Weldment, carriage, wheel cradle 1 18 21-024-038

99-021-909-

3

001

Cylinder, hydraulic, 2

1

/2” x 18” 1 19 15-025-006 Grip, handle 2

4 16-132-233 Caster, rigid, GFN-8/2-R 2 20 32416

5 16-132-181 Stem caster, PH-F-8/2-S-STM 2 21 99-612-001 Caster receiver bolt & nut combo. 1 6 32-112-034 Clevis pin, zinc plated, 3/4” x 33/4” 2 22 65077 Cotter pin, zinc plated, 1/8” x 11/4” 2

7 34-612-004 Weldment, pin retainer 2 23 11103

8 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2 24 09-025-005 Handle, formed 2

9 33456

10 16-001-190 Floor lock, adjustable height 2 26 34-516-009

11 68021

12 33006 Flat washer, zinc plated, USS, 5/16” 16 28 34-016-046 Bracket, formed 2

13 33620 Lock washer, medium split, 5/16” 8 29 11105

14 11057

15 36104 Hex bolt, gr. A, zinc plated, 5/16”-18 8 31 37024 Nylon insert lock nut, 3/8” -16 16 16 37275 3/4”-10 top lock nut, zinc plated 2

Machinery bushing, plain finish,

1

/8” x 10ga.

External retaining ring, phosphate finish, 1

Hex bolt, gr. A, zinc plated, x 1

1

/4”

1

/8”

/16”-18

6 25 34-516-008

2 27 34-045-013

8 30 33008

Handle grip, flexible vinyl round cap

Thread cutting screw, slotted, type F, zinc plated,

Hex bolt, gr. A, zinc plated,

3

x

/4”

5

/16”-18 x 3/4”

/8”-16

Weldment, bracket, wheel cradle, left Weldment, bracket, wheel cradle, right

Chute, formed 1

Hex bolt, gr. A, zinc plated, x 1” Flat washer, low carbon, USS, zinc plated,

3

/8”

/8”-16

16

33

2

1

Rev. 12.1.2017 TCD, MANUAL

3

TCD-M-60-AC & -DC and TCD-M-72-AC & -DC Exploded Parts Diagram & Bill of Materials

AC power unit on page 14; DC power unit on page 13.

Item Part no. Description Qty. Item Part no. Description Qty.

1 34-514-030

34-514-036

2 34-538-011

34-538-010 3 16-132-233 Caster, rigid, GFN-8/2-R 2 4 16-132-181 Stem caster, PH-F-8/2-S-STM 2 21 09-025-005 Handle, formed 2 5 34-612-004 Weldment, pin retainer 2 6 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2

7 33456

8 16-001-190 Floor lock, adjustable height 2 24 34-045-032 Chute, formed 1

9 68021

10 33006 Flat washer, zinc plated, USS, 5/16” 16

11 33620 Lock washer, medium split, 5/16” 8

12 11057

Weldment, frame TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Weldment, carriage, wheel cradle TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Machinery bushing, plain finish,

1

/8” x 10ga.

External retaining ring, phosphate finish, 1

Hex bolt, gr. A, zinc plated, x 1

1

/8”

5

1

/4”

/16”-18

13 36104 Hex bolt, gr. A, zinc plated, 5/16”-18 8 28 37024

14 37275 3/4”-10 top lock nut, zinc plated 2 29 24-612-003 Weldment, cylinder pin 1

15 99-024-003 Guard/cover/endcap/plug 2 30

16 21-024-038

1

17 15-025-006 Grip, handle 2

18 32416

1

19 99-612-001 Caster receiver bolt & nut combo. 1

20 11103

22 34-516-008

6 23 34-516-009

2 25 34-016-046

26 11105

8 27 33008

99-021-

909-0011

Handle grip, flexible vinyl round cap 2

Thread cutting screw, slotted, type F, zinc plated,

Hex bolt, gr. A, zinc plated,

3

/4”

Weldment, bracket, wheel cradle, left 1

Weldment, bracket, wheel cradle, right

Bracket, formed 2

Hex bolt, gr. A, zinc plated, TCD-M-60-AC & -DC TCD-M-72-AC & -DC

Flat washer, low carbon, USS, zinc plated,

Nylon insert lock nut, TDC-M-60-AC & -DC TCD-M-72-AC & -DC

Cylinder, hydraulic, 2

3

5

/8”

/16”-18 x 3/4”

/8” -16

1

/2” x 18” 1

3

/8”-16 x

/8”-16x1”

3

2

1

18 20

36 40

18 20

Rev. 12.1.2017 TCD, MANUAL

5

3

TCD-U-48-AC & -DC Exploded Parts Diagram and Bill of Materials:

*NOTE: AC power unit on page 14; DC power unit on page 13.

Item Part no. Description Qty. Item Part no. Description Qty.

1 34-514-025 Weldment, frame 1 2 34-545-008 Weldment, chute 1

99-021-904-

3

4 16-132-233 Caster, rigid, GFN-8/2-R 2 17 09-145-020 Pipe cap, threaded 2 5 16-132-181 Stem caster, PH-F-8/2-S-STM 2 18 37275 3/4”-10 top lock nut zinc plated, gr. C 2 6 33-112-034 Clevis pin, zinc plated, 3/4” x 33/4” 2 19 99-024-003 Guard/cover/endcap/plug 2 7 34-612-004 Weldment, pin retainer 2 8 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2

9 33456

10 16-001-190 Floor lock 2

11 368021

12 33006 Flat washer, zinc plated, USS, 5/16” 16 13 33620 Lock washer, medium split, 5/16” 8

26 99-025-005 Handle, formed 2

001

Cylinder, hydraulic, 1

Machinery bushing, plain finish,

1

/8” x 10ga.

External retaining ring, phosphate finish, 1

1

/8”

1

/2” x 18”, ram 1

14 11057

15 36104 Hex nut, gr. A, zinc plated, 16 34-537-005 Subassembly, pipe clamp 2

20 21-024-038

21 15-025-006

6

22 32416

23 99-612-001

2

24 65077 Cotter pin, zinc plated, 1/8”x11/4” 2

25 11103

Hex bolt, gr. A, zinc plated,

1

/4”

Handle, grip, flexible vinyl round cap 2

Grip, handle 2 Thread cutting screw, slotted, type F,

zinc plated, Caster receiver bolt & nut combo. 1

Hex bolt, gr. A, zinc plated,

3

/4”

5

/16”-18 x 3/4”

/16”-18 x

/16”-18 8

/8”-16 x

8

2

Rev. 12.1.2017 TCD, MANUAL

3

5

TCD-U-60-AC & -DC, TCD-U-72-AC & -DC Exploded Parts Diagram & Bill of Materials

*NOTE: AC power unit on page 14; DC power unit on page 13.

Item

Part no. Description Qty. Item Part no. Description Qty.

1 34-514-030

34-514-036

Weldment, frame TCD-U-60-AC & -DC TCD-U-72-AC & -DC

1 1 14 34-537-005

Subassembly, pipe clamp 2

Weldment, chute:

2 34-545-015

34-545-016

TCD-U-60-AC & -DC TCD-U-72-AC & -DC

1 15 09-145-020

Pipe cap, threaded 2

3 16-132-233 Caster, rigid, GFN-8/2-R 2 16 37275 3/4”-10 top lock nut, z-plated, gr. C 2 4 16-132-181 Stem caster, PH-F-8/2-S-STM 2 17 99-024-003 Guard/cover/endcap/plug 2 5 34-612-004 Weldment, pin retainer 2 18 21-024-038 Handle, grip, flexible vinyl cap 2 6 01-111-023 Bushing, polygon, 11/8”ID x 19/16” 2 19 15-025-006 Grip, handle 2

7 33456

Machinery bushing, plain finish,

1

/8” x 10ga.

1

6 20 32416

Thread cutting screw, slotted, type F, zinc plated,

5

/16”-16 x 3/4”

3

8 16-001-190 Floor lock 2 21 99-612-001 Caster receiver bolt & nut combo. 1

9 68021

External retaining ring, phosphate finish, 1

1

/8”

2 22 11103

Hex bolt, gr. A, zinc plated,

3

/4”

x

/8”-16

2

10 33006 Flat washer, zinc plated, USS, 5/16” 16 23 09-025-005 Handle, formed 2 11 33620 Lock washer, medium split, 5/16” 8 24 24-612-003 Weldment, cylinder pin 1

12 11057

Hex bolt, gr. A, zinc plated,

1

/4”

x 1

/16”-18

8 25

99-021-

909-001

Cylinder, hydraulic, 2

1

/2” x 18” ram 1

13 36104 Hex nut, gr. A, zinc plated, 5/16”-18 8

Rev. 12.1.2017 TCD, MANUAL

Power unit operation

This trash can dumper uses modular electric-hydraulic power to extend and retract a cylinder, which causes the chute to raise (dump) and lower (return to home position). An electric motor directly coupled to a gear pump pressurizes the hydraulic system. The hydraulic control components are housed inside a manifold bolted to the gear pump. Each component is rated for 3,000psi working pressure. Noteworthy components of the power unit include:  Electric motor: the motor is either AC powered (wall socket) or DC powered (battery). AC-powered motors can be

wired for either single-phase or three-phase operation. Regardless of phase configuration, every motor is dual-

voltage capable.  Gear pump: the pump shaft is directly coupled to the shaft of the electric motor. Several displacements are

available to match the horsepower of the motor selected.  Check valve: prevents backflow of fluid through the pump and to the reservoir. Because fluid can only flow in

response to an electrical signal from the pendant controller, the chute can maintain any position between the

raised and lowered configurations.

 Pressure relief valve: opens a path for fluid to flow back to the reservoir if fluid pressure exceeds 3,000psi.  Lowering solenoid valve: electrically-operated cartridge valve with an integral screen to keep contaminants from

entering the valve.  Pressure compensated flow control spool: this device regulates the flow of hydraulic oil from the cylinder back to

the reservoir. It is located beneath the lowering valve. This component allows the table to lower at a

predetermined constant rate regardless of the weight of the dumper and contents. Several sizes are available.  Displacement style hydraulic cylinder: each cylinder includes a bleeder valve located at top end for removing air

from the hydraulic system.  Velocity fuse: a safety device installed in the hose port of each cylinder. If a hose is punctured while the unit is

operating, the velocity fuse closes automatically. The chute remains stationary until pressure is reapplied to the

system.  Hydraulic fluid: HO150 hydraulic fluid. To replenish the fluid, add anti-wear hydraulic fluid with a viscosity grade of

150 SUS at 100°F (ISO 32 @ 40°C) like AW-32 or Dexron transmission fluid.

Raising and Lowering the chute

To raise/tilt the chute, hold the hand control and press the UP button. In response, the motor turns and rotates the gear pump. As the pump rotates, oil is drawn from the reservoir, passes through the suction filter, and enters the pump.  The gear pump propels oil through the check valve to the lift cylinder.

UP

 Releasing the UP button during operation immediately halts chute movement.

Additionally, an electrical upper travel limit switch automatically turns off the motor

when the chute reaches a 45° angle to the ground (horizontal).

To lower the chute, press the DOWN button.  Lowering valve opens which bypasses the check valve and allows oil in the cylinder

to flow to the reservoir (through return hoses). Oil flow to the reservoir is regulated by

the pressure compensated flow control valve. By regulating the volume of oil that can

flow through the spool, the speed at which the chute lowers is kept constant.  Releasing the DOWN button during operation causes all chute movement to stop.

The chute will remain in the same position until you press either button on the

pendant controller.

HAND CONTROL

Cleaning lowering solenoid valve

If the chute slowly loses elevation without pressing the DOWN button, lower the chute completely. Then, remove, inspect, and clean the lowering cartridge valve in the following manner:

1. Lower the chute completely and turn off electrical power to the unit. If your dumper is AC powered, unplug the electrical cord from the wall socket. If your unit is DC powered (battery), turn the key switch to the OFF position.

2. Unload the dumper.

3. Remove the nut that fastens the solenoid coil to the valve stem; then remove the coil and unscrew the valve from the manifold.

4. Inspect the valve for blockage.

5. Inspect O-rings and back-up washers for cuts, tears, etc.

6. Submerge the valve in mineral spirits or kerosene.

7. Use a thin tool, such as a small screwdriver or a hex wrench, to push the poppet in and out several times from the bottom end of the valve. The valve should move freely, about 1/16” between the closed and open positions. If the poppet sticks, the valve stem might be bent. Replace the poppet if it doesn’t free up after cleaning.

8. Remove mineral oil from the valve with compressed air.

9. Move the poppet in and out.

10. Inspect the bottom of the valve cavity in the manifold for foreign matter.

DOWN

Rev. 12.1.2017 TCD, MANUAL

6 10 3 2 1 9 8 4 7 5

11. With the thin tool, press the middle of the flow control spool, which is located in the bottom of the cavity. It

should move down and up smoothly.

12. Reinstall the valve in the manifold and tighten it to 20 lb·ft of torque.

Bleeding air from hydraulic system

If the chute lowers extremely slowly or does not lower, air in the cylinders might be the culprit. Air in the hydraulic system causes the velocity fuse to close, which traps oil in the cylinder. To overcome this problem, air must be “bled” from the system.

 Completely lower the chute and unload it;  Locate the bleeder valve located at the top of the cylinder (it looks like a grease zerk). Hold a rag over the valve

and open it about a half turn with a 1/4” or 5/16” wrench. Oil and air will sputter from the valve. Jog the motor by

pressing the UP button for just a second. If air continues to escape from the bleeder valve, jog the motor several

more times. Wait at least 5 seconds between successive jogs.  Close the valve once air no longer is heard or seen bubbling out of the valve. At this point, just a clear stream of oil

is seen flowing from the bleeder valve. Close the valve.  Remove the cover from the modular power unit and check the oil level in the reservoir. If the surface of the oil is

lower than 1 to 1½ in. below the fill hole, then add oil until it is between 1 and 1½ inches of the fill hole. Add only

anti-wear hydraulic fluid with a viscosity grade of 150 SUS at 100°F (ISO 32 @ 40°C) like AW-32 or Dexron

transmission fluid.

Hydraulic circuit diagram:

Item Part no. Description Quantity

1 01-127-010 Manifold, aluminum, w/o valves 1

2 01-135-052 2HP, 3-phase, 1725 RPM motor 1

11

3 01-143-908 Gear pump, 0.153 displacement 1

4 99-021-909 Cylinder, 21/2” x 18” ram style 2

5 99-153-006 Relief valve, 210 bar, size 08 1

6 99-031-029 Inlet screen, 100 mesh 2” pancake

7 99-153-038 Flow control, PC, 7/16” - 20, 2gpm 1

8 01-531-001 Velocity fuse, adjustable, brass 2

9 99-153-015 Valve, cartridge, NC, no coil, w/ nut 1

10 99-153-011 Check valve, size 08 1

11 99-023-002

Reservoir, L-shaped, 1.16 gal., 1.0 gal. nominal

1

Rev. 12.1.2017 TCD, MANUAL

12VDC Electrical Circuit Diagram (99124026 Rev. D)

NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting,

lowered position

115VAC Electrical Circuit Diagram (99124026 Rev. D)

NOTE: In this diagram, all components are represented with the chute in lowered position. Overcurrent

and short-circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes.

Rev. 12.1.2017 TCD, MANUAL

208-230VAC, 1-phase, electrical circuit diagram (99124033)

NOTE: In this diagram, all components are represented with the chute in lowered position. Overcurrent

and short-circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes.

3-phase, electrical circuit diagram (99124032)

NOTE: In this diagram, all components are represented with the chute in lowered position. Overcurrent

and short-circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes.

Rev. 12.1.2017 TCD, MANUAL

5

3

DC Modular Power Unit Exploded Parts Diagram and Bill of Materials

Manifold assembly (24) exploded parts diagram and bill of materials

Item no. Part no. Description Quantity

31 568-015-BN70 O-ring, large 1 32 568-011-BN70 O-ring, small 1 33 99-153-058 Valve, solenoid, zero leak 1 34 99-034-010 Coil w/ weathertight plug 1 35 99-153-006 Valve, pressure relief 1 36 568-334-BN70 O-ring, 25/8”x3”x3/16” 1 37 99-031-029 Screen, inlet, 13/4” diameter 1

38 99-153-038

39 01-127-010 Manifold, LHL standard 1

40

41 99-153-011 3/8”–16x1” socket head bolt 1

6801-06-06-

NWO

Valve, pressure compensated flow control

Fitting, #6 JIC - #6 O-ring, 90 deg.

1

31

23305 33688 33008

Description

/8”–16x1” socket head bolt

3

/8” lock washer

3

/8” flat washer

Quantity Item Part no. Description Quantity

Operator, black, flush, nonilluminated

27

2 2 2

28 152400-03 Molded cord, charger connect

23255 33687

Bolt, socket head, Washer, lock, 5/16”

/16”-18x1”

2

4 4

1

Item Part no.

1 99-016-933 Base 1 16 Zb2bz009 Contact block base 2

2 21-034-008 Battery charger 1 17 Zb2be101 Contact block, N.O. 2

3 99-533-008 Adaptor, hand control 1 18 Zb2ba2c

4 37927 Tinnerman clip 4 21 99-024-010 Cover, plastic 1

5 99-023-001 Reservoir 1 22 HS52 Clamp, worm gear hose 1

6 99-034-013 Battery strap 1 23 01-143-906 Pump, hydraulic gear 1

7 99-139-003 Battery 1 *24 01-627-010 Manifold assembly 1

8 01-116-003 Breather, vent, brass fitting 1 25 29201 Screw, machine, 1/4”-20x13/4” 2

9 15-533-013 23” black #4 AWG battery cable 1 26 29185 Screw, machine, 1/4”-20x1” 2

10 15-533-014 23” black #4 AWG battery cable 1

11

12 99-135-011 Motor 1 29 21-034-025 Flanged inlet w/ locking ring 1 13 15-022-004 Relay, start solenoid 1 30 3MTST3540 1” hook & loop strip 10” 14 HS64 Clamp, worm gear hose 1 31 99-522-006 Hand control, 2-button 1 15 BG-12V Gauge, battery, charge indicator 1

Rev. 12.1.2017 TCD, MANUAL

3

5

1

AC modular power unit exploded parts diagram and bill of materials

Detail view of Manifold (12)

23

Detail view of Electric Box Assembly (2)

Item Part no. Description Qty. Item Part no. Description Qty.

1 99-016-933 MPU base bracket 1 11

2 Electric box assembly 1 12 01-627-010 LHL manifold assembly 1 3 21-034-005 Connector, flanged inlet plug 1 13 01-143-906 Hydraulic gear pump 1 4 37927 U nut 4 14 99-145-061 Worm gear hose clamp 1 5 99-023-001 Reservoir 1 15 99-024-029 Plastic cover (gray) 1 6 Motor brace 1 16 ZB2BZ009 Contact block base 2

7

8 01-116-003 Breather, vent, brass fitting 1 18 ZB2BA2C

9 29185

10 29201 1/4” – 20 x 13/4” machine screw 2 22

A 71616 10-32 x 5/8” truss head machine screw 4 F Tb-track 39” rail, din, aluminum 3”

B 01-129-001 Control transformer 1 G 01-029-006 Junction box with screw lid 1 C 132560 Contactor, motor, UL Listed 1 H Ab66jp Plate, enclosure 1 D 27531 10-32 x 1/4” z-plated machine screw 4 I C500 Connector, clamp, NM, Romex 4

E 32028 #8 – 18 x 1/2” self-tapping screw 4

23305 33688 33008

23255 33687

/16” – 18 x 1” socket head bolt

5

/16” lock washer

4

17 ZB2BE101 Contact block, n.o. 2

4

/4” – 20 x 1” Phillips head truss

machine screw

2 21 99-135-003 Motor, 3/4 HP 1

11005 33004 33618 36102

23 99-522-006 Hand control, 2-button 1

/8” – 16 x 1” socket head bolt

3

/8” lock washer

3

/8” flat washer

Operator, black, flush, nonilluminated

/4” – 20 - 1” hex head bolt

1

/4” flat washer

1

/4” lock washer

1

/4” – 20 hex nut

2 2 2

2

6 6 6 6

Rev. 12.1.2017 TCD, MANUAL

Handle

automatically stop when the chute is completely lowered.

Front view

Front

Back

Using the trash can dumper:

NOTE: Only use TCD-M dumpers with Vestil model TH-32, TH-64, TH-95, and 95-GLT trash bins.

Step 1: Move the trash can dumper (TCD) next to the dumpster or other large trash receptacle. Move the TCD by grasping the handles and pushing it in the intended direction. Position the TCD as shown in the diagram and apply both floor locks. Floor locks are surrounded by a red dotted square in the diagram.

Floor lock

Dumpster

Step 2: [TCD-M units] Configure the wheel cradles for the trash bin that will be used with the dumper. Attach the wheel cradles to the mounting plate as shown in the appropriate diagram.

Floor lock

Cradle mounting plate attachment diagram (trash bin

model appears to the left of the corresponding diagram)

TH-32

Press down to release lock

Press down to apply lock

Right wheel cradle

34-516-009

Left wheel cradle

34-516-008

TH-64

TH-95

Cradle bracket

95-GLT

Cradle mounting plate

Step 3 [TCD-U units only]: Push your trash bin into the chute. The front of the bin should rest against the back of the chute. Open the lid. Slide the bin retainers along the retainer rails into firm contact with the top of the bin. To slide a retainer down a rail, simply press on the retainer. To slide a retainer up a rail, release the clamp and then move the retainer.

Step 3 [TCD-M units only]: Push the trash bin between the wheel cradles. Wheels will fit between the cradle brackets and the bottom flanges of the cradles (see step 2).

Step 4: Stand to the side of the dumper. Raise/tilt the chute by pressing the UP button on the hand control (see p. 9). Press the button until the power unit stops. The power unit stops when the chute is fully tilted. When the trash bin is empty, lower the chute by pressing the DOWN button on the hand control. The power unit will

TCD-U

Retainer

Bottom flange

Chute

Press down to release clamp

Slide retainer up or down rail

Rev. 12.1.2017 TCD, MANUAL

brace

Inspections [TCD-M series dumpers]: (Refer to Exploded parts diagrams, p. 5-6)

After receiving the product and before putting it into service, visually inspect the entire structure. Make a written record that describes the condition and appearance of the Modular power unit, frame, chute, retainers and rails, handles, casters, safety guards, and fasteners (bolts, nuts, etc.). Cycle the chute all the way up and back down. Record observations about how the cylinder extends and retracts, how the chute rotates, and sounds heard. This record establishes “normal condition”. During future inspections, compare your observations to the written record to determine whether the dumper is in normal condition. Do not use the dumper unless it is in normal condition.

Before each use, inspect the listed components:

Chute

 Modular power unit, pendant controller, wiring: Remove the cover. Examine wires for frays, cuts, tears, etc. Inspect the oil reservoir, hoses, and fittings for leaks, kinks, punctures (DCpowered units) Check battery charge status. Recharge the battery, if necessary.

 Hydraulic system: Check the hoses for pinches, kinks,

Handle

punctures, and leaks. Check connections with the cylinder for leaks, etc.

 Wheel cradles: Examine the cradles and cradle brackets for damage such as bends and cracks. Each cradle should be solidly fastened to the chute frame. Tighten loose bolts and nuts.

 Frame: Check the welds and overall condition of the safety guards, pivot points, cylinder brackets (on the frame and the chute), handles, and chute. Look for cracks, damaged welds, severe wear, and corrosion.

 Cylinder and limit switches: Cycle the chute through a complete dumping sequence (fully rotated and back to the ground). When the chute reaches maximum dumping height,

Cradle bracket

Wheel cradle

Front caster (swiveling)

the power unit should stop running. Lower the chute. The piston should extend and retract smoothly without binding or jerking. Listen for unusual sounds that might indicate binding during operation. Watch for unusual movement. If you observe any

Safety guard

unusual sound or movement, do not use the dumper until it has been restored to normal operating condition.

At least once per month, inspect the dumper as follows:  Oil level: remove the cover from the modular power unit. Then, fully raise the chute (to the 45° “dumping position”) and observe the level of oil in the reservoir. The surface of the oil should be 1 to 1½ inches below the fill hole. If oil is needed, add oil as specified below in “Oil specifications”.

 Casters: confirm that all 4 casters roll smoothly. The front

Frame

casters should swivel freely through 360°. The rear casters are rigid, i.e. do not swivel. Confirm that the rear casters are secured in their respective receivers.

Frame

Rear caster (rigid)

Floor lock

Cylinder mounting bracket

 Fasteners: check each fastener connection (nuts, bolts, pins, etc.). Tighten loose connections. Replace all damaged hardware.

 Hydraulic hoses and electrical wires: check each wire and hose for damage (frays, kinks etc.).

Cylinder mounting bracket

Caster receiver

**Shown without MPU for clarity

 Floor locks: apply and disengage the floor locks (one on each side of the frame). Confirm normal operation.

 Labels: labels should be easily readable, undamaged, and located as shown in the “Labeling diagram” on p. 19.

Oil specifications: At least once per year change the hydraulic oil. Change the oil as soon as it becomes gritty or looks milky (indicating that water is present). With the chute in the fully lowered position, drain the oil and replace it with either Dexron transmission fluid or anti-wear hydraulic oil viscosity grade 150 SUS at 100°F (ISO 32 cSt at 40°C.

Rev. 12.1.2017 TCD, MANUAL

brace

Inspections [TCD-U series dumpers]: (Refer to Exploded parts diagrams, p. 7-8)

After receiving the product and before putting it into service, visually inspect the entire structure. Make a written record that describes the condition and appearance of the modular power unit, frame, floor locks, chute, retainers and rails, handles, casters, safety guards, and fasteners (bolts, nuts, etc.). Cycle the chute all the way up and back down. Record observations about how the cylinder extends and retracts, how the chute rotates, and sounds heard. Apply and release the floor locks. This record establishes “normal condition”. During future inspections, compare your observations to the written record to determine whether the dumper is in normal condition. Do not use the dumper

unless it is in normal condition.

Before each use, inspect the listed components:

 Modular power unit, pendant controller, wiring: Remove the cover. Examine wires for frays, cuts, tears, etc. Inspect the oil reservoir, hoses, and fittings for leaks, kinks, punctures (DCpowered units) Check battery charge status. Recharge the battery, if necessary.

 Hydraulic system: Check the hoses for pinches, kinks, punctures, and leaks. Check connections with the cylinder for leaks, etc.

 Bin retainers and clamp rails: Examine the retainers for damage such as bends, cracks, and looseness. Each clamp should maintain position along the rail (i.e. should not slide). Rails should be straight and rigidly welded to the chute

 Frame: Check the welds and overall condition of the safety guards, pivot points, cylinder brackets (on the frame and the chute), handles, and chute. Look for cracks, damaged welds, severe wear, and corrosion.

 Cylinder and limit switches: Cycle the chute through a complete dumping sequence (fully rotated and back to the ground). When the chute reaches maximum dumping height, the power unit should stop running. Lower the chute. The piston should extend and retract smoothly without binding or jerking. Listen for unusual sounds that might indicate binding during operation. Watch for unusual movement. If you observe any unusual sound or movement, do not use the dumper until it has been restored to normal operating condition.

At least once per month, inspect the dumper as follows:  Oil level: remove the cover from the modular power unit. Then, fully raise the chute (to the 45° “dumping position”) and observe the level of oil in the reservoir. The surface of the oil should be 1 to 1½ inches below the fill port. If oil is needed, add oil as specified below in “Oil specifications”.

 Casters: confirm that all 4 casters roll smoothly. The front casters should swivel freely through 360°. The rear casters are rigid, i.e. do not swivel. Confirm that the rear casters are secured in their respective receivers.

Retainer rail

Bin retainer

Chute

Frame

Rear caster (rigid)

Floor lock

Cylinder mounting bracket

Safety guard

Retainer rail

Handle

Front caster (swiveling)

Rail clamp

Frame

 Fasteners: check each fastener connection (nuts, bolts, pins, etc.). Tighten loose connections. Replace all damaged hardware.

 Hydraulic hoses and electrical wires: check each wire and hose for damage (frays, kinks etc.).

 Floor locks: verify that both floor locks operate normally (one on either side of the frame).

 Labels: labels should be easily readable, undamaged, and be located as shown in the “Labeling diagram” on p. 19.

Oil specifications: At least once per year change the hydraulic oil. Change the oil as soon as it becomes gritty or looks milky

Cylinder mounting bracket

**Shown without MPU for clarity

Caster receiver

Rev. 12.1.2017 TCD, MANUAL

binding of the rollers, etc.

(indicating that water is present). With the chute in the fully lowered position, drain the oil and replace it with either Dexron transmission fluid or anti-wear hydraulic oil viscosity grade 150 SUS at 100°F (ISO 32 cSt at 40°C.

Troubleshooting Guide

DO NOT attempt to resolve any issue discussed below UNTIL the chute is fully lowered and the

power supply is disconnected.

Issue: Possible cause(s): Solution:

1. Power unit doesn’t run when UP button is pressed.

2. Motor runs properly, but chute doesn’t move. Motor and pump are quiet.

3. Motor hums, chatters, or buzzes, or some type of squeal can be heard, but the chute either does not move or only moves very slowly.

4. Chute elevates, then drifts down. 4. See 3e above. 4. Same as 3e.

5. Chute lowers too slowly. 5a. Flow control spool is stuck.

6. Chute lowers too quickly. 6a. See 3e.

7. Spongy or jerky chute motion. 7. Air in the hydraulic cylinders. 7. Bleed air per procedure described

1a.Transformer fuse is blown. b. No supply voltage.

c. Upper-travel limit switch is engaged or bad. d. Faulty connection in control circuit. e. Bad control transformer. f. Open motor relay coil. g. (DC units) Low battery voltage.

1a. Test with meter; replace if bad. b. Test with meter. Check fuses, breakers, and overloads to determine the cause. c. Inspect and test switch. Replace if bad. d. Test all parts of circuit with meter.

e. Check for 24 VAC; replace if bad. f. Test with meter; replace if bad. g. Test with meter. Charge battery if low (is motor relay LED on?)

2a. Incorrect motor rotation.

b. Pump failure. c. Low hydraulic fluid level. 3a. See 2b above. b. Excess voltage drop to motor due to power wire size too small, wire run too long, or incoming voltage too low. c. (3-phase motors) Motor is “single-phasing”. d. Pressure relief opening at full

2a. Verify motor shaft rotates

counterclockwise. b. Consult factory for replacement. c. Ensure reservoir is filled. 3a. Same as 2b. b. Check power installation for adequacy. Check incoming voltage while motor is running. Correct problem(s). c. Determine cause of loss of voltage on one phase; correct. d. Check for structural damage or

pressure.

e. Contamination holding open the lowering valve or the check

Check for chute overload condition. e. Remove and inspect. Clean the valve with mineral spirits.

valve.

5a. Remove plug from FC port; push

b. Pinched hose.

c. Velocity fuse locking (chute only slowly creeps down).

down on the center of the flow spool to ensure it moves freely. b. Check pressure, supply, and return hoses for kinks. c. Same as 7 (below).

6a. Same as 3e.

b. Flow control spool is stuck.

b. Same as 5a.

on p. 10 of this manual.

Rev. 12.1.2017 TCD, MANUAL

A C

C

D B A D B C



Labeling diagram:

The ladder should be labeled as shown in the following diagram. Replace any label that is damaged, missing, or

not easily readable (e.g. faded). DO NOT use the ladder unless all labels are in place and in normal condition.

A: Label 725 (applied to both sides of chute)

B: Label 212 (on frame)

Modular Power Unit (MPU):

Label 206 (close to or on oil reservoir)

C: Label 220 (applied to both side guards)

D: Label 287 (on nosing of a step)

Label 295 (front and back of MPU)

[AC Units only] Label 248 , 249, 250, or 251 (electrical system specifications)

248 = 115VAC, 1-phae 249 = 208-230VAC, 3-phase 250 = 460VAC, 3-phase 251 = 208-230VAC, 1-phase

Rev. 12.1.2017 TCD, MANUAL

LIMITED WARRANTY

Vestil Manufacturing Corporation (“Vestil”) warrants this Semi-Automatic Strapping Machine, model S-2001 to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a

replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.

Who may request service?

Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.

What is an “original part”?

An original part is a part used to make the product as shipped to the warrantee.

What is a “proper request”?

A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following methods:

Mail Fax Email Vestil Manufacturing Corporation (260) 665-1339 info@vestil.com 2999 North Wayne Street, PO Box 507 Phone Angola, IN 46703 (260) 665-7586

In the written request, list the parts believed to be defective and include the address where replacements should be delivered.

What is covered under the warranty? After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and batteries.

How long is the warranty period? The warranty period for original dynamic components is 1 year. For wearing parts, the warranty period is 90 days. The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account for shipping time.

If a defective part is covered by the warranty, what will Vestil do to correct the problem? Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim.

What is not covered by the warranty?

1. Labor;

2. Freight;

3. Occurrence of any of the following, which automatically voids the warranty:

 Product misuse;  Negligent operation or repair;  Corrosion or use in corrosive conditions;  Inadequate or improper maintenance;  Damage sustained during shipping;  Accidents involving the product;  Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written

authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear.

Do any other warranties apply to the product?

Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.