Vestil FTLP-5454, FTLP-5454-HR User Manual

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10/21/2010 rev. 10/22/2010 FTLP manual, operation instructions.doc

FTLP-SERIES EQUIPMENT PLATFORMS

INSTRUCTION MANUAL

MODEL: FTLP-5454 FTLP-5454-HR MAXIMUM RATED LOAD: 2,000LBS (~909KG) 2,000LBS (~909KG)

VESTIL MANUFACTURING CORP.

2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703

TELEPHONE: (260) 665-7586 -OR- TOLL FREE (800) 348-0868

FAX: (260) 665-1339

URL: WWW.VESTILMFG.COM EMAIL: SALES@VESTIL.COM

NOTE: Compliance with regulatio ns, codes, and/or statu tory (non-voluntary) standards enf orced in the

location where the platform is used is exclusively the responsibility of the end-user.

Table of Contents Table of Figures

Product Introduction………………………... 2 Fig. 1 “FTLP-series Exploded Parts Diagram & Parts List”….. 4

Safety Principles……………………............. 2 Fig. 2A “FTLP-5454 Center of Gravity Diagram”…………….. 5

Safety Guidelines…………………............... 3 Fig. 2B “FTLP-5454-HR Center of Gravity Diagram”…..…….. 5

Inspections & Maintenance………………… 3 - 4 Fig. 3 “Mast Guard Hinge”……………..………………...……… 6 Loading and Using the Platform…………… 6 - 7 Fig. 4 “Proper Attachment of Safety Strap to Carriage”……… 6

Fig. 5 “Safety Strap Attachment to Platform”…………...…....... 6

Fig. 6 “Anchorage Points”……………………………………….. 7 Fig. 7 “Ramp Closure Mechanism”……………………………. 7 Fig. 8 “Product Markings and Labels”…………………………. 8

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PRODUCT INTRODUCTION

Standard design features i nclude: fork pocket s that rece ive the tines (forks) of a fo rk lift; loading ramp; t oeboards; textured flo or plate fo r improved tractions; and a safety chain to secure the work platform to the fork carriage to prevent the platform from sliding off of the forks if the lift operator accidentally tilts the m ast forward during use. Optional features include: mast guard; gu ard rails; and e ntryway-spanning chains. Dimensions and other p roduct sp ecifications appear in the following table:

Model

FTLP-5454 54 x 54 (137 x 137)cm 7½ x 2½ (19 x 6.4)cm 2,000 (909kg) 300 (136kg) FTLP-5454-HR* 54 x 54 (137 x 137)cm 7½ x 2 ½ (19 x 6.4)cm 2,000 (909kg) 410 (186kg)

*Includes removable handrails (2), entryway chains (2), and expanded metal mast guard.

: To ca lculate the weight of a “ful ly loaded platform,” select the sp ecific model you own/use, find the net weight of

NOTE

your model in the table above, and then add 2,000 pounds (909kg).

Platform dimensions

width x length in

Thank you f or p urchasing a fork-mou ntable e quipment loadi ng platform (“platform” or

“loading pl atform”) m ade

by Vestil Ma nufacturing Corporation (“Vestil”). Our platform s a re durable, high-quality products that combine safety-features and reliable mechanics. Altho ugh use and m aintenance p rocedures are relatively intuitive, all person s who might use o r maintain this product must familiarize themselves with the instructions provided in this manual.

inches (~cm)

Fork pocket dimensions

width x height in inches

(~cm)

Uniform maximum

rated load in pounds

(kg)

Net weight in pounds (~kg)

Safety Principles

Vestil Manufacturing Corp. recognizes the critical im portance of workplace safety. Howeve r, although Vestil diligently strives to ide ntify foreseeable hazardous situations, this manual cannot a ddress every conceivable danger. The end-user is ultimately responsible for exercising sound judgment at all times.

This m anual will acquai nt person s au thorized to u se a nd/or maintain this equipment pla tform with sa fe use a nd

maintenance pro cedures. Each person, who might use or perform maintenance on the equipment platform, must read and understand every instruction BEFORE using the device or performing maintenance. Users sh ould have

access to the manual at all times and should routinely review the directions.

Employers are responsible for training employees to use the product properly. If you do not understand an instruction, ask yo ur su pervisor or emp loyer for assistance, be cause fa ilure to follo w th e directio ns i n this m anual might result in serious personal injury or even death.

Vestil is not liable for a ny injury o r property damage that occu rs as a consequence of faili ng to ap ply e ither: 1) th e

instructions that appear in this manual; or 2) the information provided on labels affixed to the product. Furthermore, failure to exercise good judgment and comm on sense might result in property damage, serious personal injury or death. Such failure is solely the fault of the person(s) using the equipment platform.

This manual uses SIGNAL WORDS to classify personal injury risks and situations that might lead to property damage, as well a s to draw attenti on to safety messag e(s). The reader must und erstand that eac h signal word indicate s the seriousness of the described hazard.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE

Identifies practices likely to result in product/property damage, such as operation that might damage the

INJURY. Use of this signal word is limited to the most extreme situations.

INJURY.

injury.

equipment platform.

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SAFETY GUIDELINES

Study the entire manual before you use the product for the first time and before each subsequent use

Failure to read and understand the instructions included in this manual before using or servicing the work platform constitutes misuse of the product.

. Read the

manual to re fresh you r u nderstanding of the safe use, in spection an d mai ntenance procedures explai ned o n p. 5. If questions re main about the product after you fini sh rea ding the manual, contact Vestil for answers. DO NOT attem pt to

resolve any problems with the work platform unless you are authorized to do so and are certain

afterwards.

that it will be safe to use

Electrocution might result if the platform contacts electrified wires. Reduce the likelihood of electrocution by

applying common sense:

 DO NOT contact electrified wires with any part of the platform;

 DO NOT use the platform in an area where contact with electrified wires is likely;

 DO NOT use the platform close to electrified wires or other sources of electricity;

 Before using the platform, always inspect the usage area for unusual conditions that require special precautions.

Material ha ndling i s dangerous. Improper or carel ess ope ration might result in se rious pe rsonal inju ries sustained by the fork truck ope rator, platform occupant, and/or bystanders. Apply to the foll owing suggestions to reduce the likelihood of injury (unless law compels different action(s)):  Contact the manufacturer of your lift truck to verify that the truck is ca pable of safely handling the fully loaded platfo rm.

To calculate t he weight of a “fully loa ded platform,” select the specific model y ou own/use, find the net weight of you r model in th e table above, and then add 2,000 pounds (9 09kg). The width of your pl atform must be equal to or le ss than the width of your fork truck plus 10 inches (250mm).

 ONLY use the platform as a means for lifting and transporting equipment NOT people.  DO NOT use a structurally compromised platform. Examples of structural damage includes: broken/severely damaged

railings, mast guard, or fork pockets, and holes produced by rust or corrosion in the platform floor. Inspect the platform

before ea ch use according to the inspection instructions on p. 3-4. DO NOT use the platform unle ss it passes every

part of the inspection.

 DO NOT use the platform if the safe ty strap i s d amaged or missing; DO NOT lift the platform u ntil it is se curely

connected to the carriage of the fork truck with the safety strap (see Step 1 & 2 on p. 6).

 DO NOT attempt to lift a load that wei ghs more than the maximum load rating of the platform. The net wei ght, i.e. the

combined weight of everything supported by the platform including any person supported by the platform while loading or unloading equipment, cannot exceed the maximum rated load of the platform.

 DO NOT stand beneath or travel under the platform while it is elevated.  DO NOT use the chains, mast guard, or guardrails as a step.  DO NOT use the platform to transport people! A person should only stand o r walk on the p latform to load and unload

equipment.

 DO NOT use the platform UNLESS each l abel shown i n Fi g. 8 on p. 8 is affixed to the platform, undamaged and

readable.

Inspections & Maintenance

Before each use inspect the listed components:

1. Snap hook (attached to th e free en d of the nylon sa fety strap): confirm that

the sp ring latch a utomatically closes securely against the tip of the hoo k as shown in the diag ram to the rig ht. If the h ook, n ylon strap, o r latch i s

spring latch

damaged, th en do not use the platfo rm until a complete, ne w safety strap i s obtained an d attach ed to the platfo rm. Refer to steps 1 & 2 o n p. 6 fo r attachment procedures.

2. [FTLP-54 54-HR] Handrails: che

ck the rails, rail wel ds, and poi nts of conta ct between the rails and t he sl eeves welded to th e platform f or be nding, warping and cracking.

hook

Nylon safety strap (item no. 1

on p. 4)

3. [FTLP-54 54-HR] Lanyard attachment points: check the anchorage weldment (see FIG. 6 on p. 7) and points of attachment to the mast guard for bending, warping, or cracking.

4. Product labels: all labels should be readable and located as shown in the diagram on p. 8. If a label(s) is unreadable or missing, contact Vestil to order a replacement.

At least 1 time per month, inspect:

1. Fasteners (hardware):

 Mast guard hinge - bolts, nuts, washers. Replace all damaged fasteners.  Gate – chains, sn ap hooks, welded D-rings (attachment point s for each chain ). DO NOT use the platform

until all damaged hooks and chains are replaced and damaged D-rings are restored to original condition.

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2. Fork pockets: confirm that each pocket is structurally sound, not corroded or rusted. DO NOT use the platform if the fork pockets are structurally compromised or dangerously rusted or corroded.

3. Welds: confirm that all welds are intact . DO NOT u se the platform if authorized mainten ance p ersonnel determine that a damaged weld compromises the soundness of the platform.

4. Barriers: inspect handrails, mast guard, and entryway chains for obvious damage or deformation.

5. (Overall con dition of) Pla tform: the structure should be clean, squ are and rigid, and fre e of ru st an d co rrosion. Remove dirt and debris. DO NOT use the platform if the base is rusted or corroded.

FIG. 1: FTLP-SERIES EXPLODED PARTS DIAGRAM AND PARTS LIST

Item no. 2

Item

* = Optional features usable with FTLP-5454-HR platform &

Description Part No. Quantity

No.

Nylon safety strap and hook

1 2 5/16in. quick link 45214 1

3 3/16in. x 9in. chain 08-145-007 1 *4 Mast guard 14-514-134 1 *5 ¼ in. spring hook 0500499 4 *6 ¼ in. x 60in. chain 99-145-036 2

Platform & ramp weldment:

*8 Handrail 14-524-001 2

ramp weldment.

FTLP-5454 FTLP-5454-HR

08-145-027

14-513-011 14-513-012

1 1

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FIG. 2A: FTLP-5454 Center of Gravity Diagram

Model

FTLP-5454 32in. (~81¼ cm) 0.8in. (~2cm)

A: Horizontal Center of Gravity

B: Vertical Center of Gravity

Horizontal center of gravity (B) measured f rom back of toe guard

Lanyard attachment points

Mast guard

Vertical cente r of gravity (A ) cal culated from bottom of platform floor

center of gravity

(C.O.G.)

WP-series

FIG. 2B: FTLP-5454-HR Center of Gravity Diagram

Model

A: Horizontal Center of Gravity

FTLP-5454-HR 25.3in. (~64.3cm) 11.3in. (~28.7cm)

B: Vertical Center of Gravity

Vertical cente r of gravity (A ) cal culated from bottom of platform floor

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Horizontal cente r of g ravity (B ) measured fr om back of mast guard

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Fig. 3: Mast Guard Hinge

Upper mast guard

Lower mast

guard

lower portio ns of the ma st guard are improperly fa stened, the g uard cannot adequately protect platform occupants. Therefore, make sure that hing e fasteners (circled i n the d rawings) are

tightened t o 35ft·lb of torque.

Retighten the connection to 35 ft·lb whenever:

1. The work pla tform is take n out of storage:

 Raise th e u pper po rtion of the mast guard, and then

Hex nut

Bol

 Tighten the bolts and nuts.

2. If the mast guard is b umped (or deflected from vertical):

 Immediately lower the pl atform to the ground; then  Straighten the mast guard (return

Close-up of con between to p and bott om

nection

it to the ve rtical orientation) a nd retighten the bolts and nuts.

portions of mast guard.

If the upper an d

Loading and using the platform:

Step 1: Mount the platform on the forks of your lift truck.

Drive the fork truck forwa rd until the toe guard (or mast guard for FTLP-5454-HR) contacts the back (vertical part) of the tines.

Step 2: Fasten the nylon safety strap to the fork carriage.

T he n ylon s trap is an es sential s afetyenhancing fe ature. If the forks a re accidentally tilted forward, the strap will not prevent the platfo rm from sliding off of the fork lift if it is improperly conn ected to either the platform or the fork

lift. Use the strap to connect the platform to the carriage of your fork truck. Wrap the strap around the carriage with no slack at

the point indicated by dotted arrows in Fig. 4.

When the platform is deliv ered to you, you will also receive a nyl on safety strap and a quick link. Atta ched to one end of the strap is a latching safety hook; at the other end is a small loop. Slide the small loop onto the quick link; then attach the quick link to the D-ring welded to the back of the platform (see Fig. 5 below) and close the link. Wrap the strap around the

carriage (see FIG. 4 above) and connect the hook to the D-ring with no slack. Increase the number of wraps around the

carriage, if necessary, to eliminate slack.

FIG. 5: Safety Strap Attachment to Platform

Tie-down rings

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FIG. 4: Proper Attachment of Safety Strap to Carriage

Mast

Carriage

Fork

(tine)

D-ring welded to platform

Latching hook

Quick link

Nylon safety strap

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Step 3: Load the platform

The fork truck operator and bystander(s) might sustain serious personal injuries or could be killed if the

platform is misused. Disre garding obvious ha zards con stitutes produ ct misuse. To red uce the likeli hood of harmful consequences:

 FTLP-se ries products are medium-duty rated platfo rms. Therefore,

ONLY use the platform wit h sit-down rider high lift fork trucks havi ng

a maximu m rated load of at least 3,000 p ounds a t a 24i n. loa d

FIG. 6: Anchorage Points (arrows)

Anchorage weldment

center.

 ALWAYS review the “Safety Guidelines” on p. 3 before each use.  Apply ANSI/ITSDF B56.1-2005, “Safety Standard f or Low Lift and

High Lift Trucks,” su ggestions reg arding the use of fork-mounted platforms. The p ublication i s freely downl oadable:

http://www.itsdf.org/pB56.asp

 When raised 4 feet (~1.2m) or higher, guard rail s are re quired if

any person must occupy the pla tform to load/unload equipme nt. Do not lea n a gainst the ha ndrails o r safety chai ns. NO pe rson should occupy the pl atform during load tran sport. Maximum occup ancy is 2 persons.

 If work s ite prac tice requires that any person wh o occupies a n

elevated pl atform m ust wear a safety h arness a nd l anyard, only 1 person should connect to a given anchorage point. Ancho rage

points a re prese nt at each end of the anch orage weldment (see arrows in FIG. 6). NO person should occupy the platform during load transport. Maximum occupancy is 2 persons.

FIG. 7: Ramp Closure Mechanism

 Only use the platform on smooth, level, finished surfaces capable of

supporting th e combin ed weight of th e pe rson(s) occupying th e platform an d all equipm ent and/or mate rial present o n the platform, the platform itself, the lift truck and operator.

 Avoid sudden stops or quick turns while transporting the platform.

 DO NOT drive the fork truck while the platform is occupied. If it

is ne cessary to repo sition the fork truck or to rel ocate the platform, fully lower the forks, require all persons to disconnect safety lanyards and dismount the platform.

 Set the parking brake before lifting the platform.  Before tran sporting the platform, se cure it to the (f ork truck )

Inspect the p latform for signs of dama ge, and ve rify that the ra mp closure mechanism functions properly as shown in FIG. 7.

mast.

Closure chain

Closure plate

Load equipment onto the platform:

1. Pull upwards on the free end of the closure chain (see Fig. 7 a bove) pull the chain through the opening in the closure

plate;

2. Lower the ramp;

3. Center the load/equipment on the platform;

4. Secure the lo ad to the plat form with tie -down strap s or eq uivalent means. Attach th e end s of the stra ps to the tie-

down D-rings (see FIG. 5 on p. 6). Make sure that the load is immobilized and secured to the platform.

5. Raise the ramp and secure it with the closure chain. Lift the platform only as high as necessary to avoid contact with

obstacles present along the path of travel. Transport the load to the desired location.

6. Adjust the elevation of the platform so that it rests on the surface that will receive t he load/equipment (the bed of a

truck, for exa mple). Make sure that the platform is l evel; adjust the tilt of the mast if ne cessary to level th e platform. Lower the ramp and release the tie-down straps. Transfer the equipment/load to the truck or other surface.

7. Raise the ramp and secure it with the closure chain; then return the platform to its storage location.

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FIG. 8: Product Markings and Labels

(Lab

#729)

B (Label #726)

C (Large Vestil logo) D (Label #287)

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LIMITED WARRANTY

Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship

during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.

Who may request service?

Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an

authorized distributor AND Vestil has been fully paid.

What is an “original part”?

An original part is a part used to make the product as shipped to the warrantee.

What is a “proper request”?

A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following methods:

Mail Fax Email Vestil Manufacturing Corporation (260) 665-1339 sales@vestil.com 2999 North Wayne Street, PO Box 507 Phone Angola, IN 46703 (260) 665-7586

In the written request, list the parts believed to be defective and include the address where replacements should be delivered.

What is covered under the warranty?

After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the

following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions (“wearing parts”): bearings, hoses, wheels,

seals, brushes, batteries, and the battery charger.

How long is the warranty period?

The warranty period for original components is 90 days. The warranty period begins on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the period begins when the distributor ships the product. Vestil may extend the warranty period for products shipped from authorized distributors

by up to 30 days to account for shipping time. If a defective part is covered by the warranty, what will Vestil do to correct the problem?

Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact

you to discuss your claim.

What is not covered by the warranty?

1. Labor;

2. Freight;

3. Occurrence of any of the following, which automatically voids the warranty:

 Product misuse;  Negligent operation or repair;  Corrosion or use in corrosive environments;  Inadequate or improper maintenance;  Damage sustained during shipping;  Collisions or other incidental contacts causing damage to the product;  Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written

authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear.

Do any other warranties apply to the product?

Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent

allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.