Vestil FTLP-5454 User Manual

10/21/2010 rev. 10/22/2010 FTLP manual, operation instructions.doc

FTLP-SERIES EQUIPMENT PLATFORMS

INSTRUCTION MANUAL

MODEL: FTLP-5454 FTLP-5454-HR
MAXIMUM RATED LOAD: 2,000LBS (~909KG) 2,000LBS (~909KG)

VESTIL MANUFACTURING CORP.

2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703

TELEPHONE: [phone] -OR- TOLL FREE [phone]

FAX: [phone]

URL: WWW.VESTILMFG.COM EMAIL: [e-mail]

NOTE: Compliance with regulations, codes, and/or statutory (non-voluntary) standards enforced in the

location where the platform is used is exclusively the responsibility of the end-user.

Table of Contents Table of Figures

Product Introduction………………………... 2 Fig. 1 “FTLP-series Exploded Parts Diagram & Parts List”….. 4

Safety Principles……………………............. 2 Fig. 2A “FTLP-5454 Center of Gravity Diagram”…………….. 5

Safety Guidelines…………………............... 3 Fig. 2B “FTLP-5454-HR Center of Gr avity Diagram”…..…….. 5

Inspections & Maintenance………………… 3 - 4 Fig. 3 “Mast Guard Hinge”……………..………………...……… 6
Loading and Using the Platform…………… 6 - 7 Fig. 4 “Proper Attachment of Safety Strap to Carriage”……… 6

Fig. 5 “Safety Strap Attachment to Platform”…………...…....... 6

Fig. 6 “Anchorage Points”……………………………………….. 7
Fig. 7 “Ramp Closure Mechanism”……………………………. 7
Fig. 8 “Product Markings and Labels”…………………………. 8

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PRODUCT INTRODUCTION

Standard design features include: fork pockets that receive the tines (forks) of a fork lift; loading ramp; toeboards;
textured floor plate for improved tractions; and a safety chain to secure the work platform to the fork carriage to prevent
the platform from sliding off of the forks if the lift operator accidentally tilts the mast forward during use. Optional features
include: mast guard; guard rails; and entryway-spanning chains. Dimensions and other product specifications appear in
the following table:

Model

FTLP-5454 54 x 54 (137 x 137)cm 7½ x 2½ (19 x 6.4)cm 2,000 (909kg) 300 (136kg)
FTLP-5454-HR* 54 x 54 (137 x 137)cm 7½ x 2 ½ (19 x 6.4)cm 2,000 (909kg) 410 (186kg)

*Includes removable handrails (2), entryway chains (2), and expanded metal mast guard.

: To calculate the weight of a “fully loaded platform,” select the specific model you own/use, find the net weight of

NOTE

your model in the table above, and then add 2,000 pounds (909kg).

Platform dimensions

width x length in

Thank you for purchasing a fork-mountable equipment loading platform (“platform” or

“loadi

ng platform”) made by Vestil Manufacturing Corporation (“Vestil”). Our platforms are
durable, high-quality products that combine safety-features and reliable mechanics. Although
use and maintenance procedures are relatively intuitive, all persons who might use or
maintain this product must familiarize themselves with the instructions provided in this manual.

inches (~cm)

Fork pocket dimensions

width x height in inches

(~cm)

Uniform maximum

rated load in pounds

(kg)

Net weight in
pounds (~kg)

Safety Principles

Vestil Manufacturing Corp. recognizes the critical importance of workplace safety. However, although Vestil diligently
strives to identify foreseeable hazardous situations, this manual cannot address every conceivable danger. The end-user
is ultimately responsible for exercising sound judgment at all times.

This manual will acquaint persons authorized to use and/or maintain this equipment platform with safe use and
maintenance procedures. Each person, who might use or perform maintenance on the equipment platform, must
read and understand every instruction BEFORE using the device or performing maintenance. Users should have
access to the manual at all times and should routinely review the directions.

Employers are responsible for training employees to use the product properly. If you do not understand an instruction,
ask your supervisor or employer for assistance, because failure to follow the directions in this manual might result in
serious personal injury or even death.

Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply either: 1) the
instructions that appear in this manual; or 2) the information provided on labels affixed to the product. Furthermore, failure
to exercise good judgment and common sense might result in property damage, serious personal injury or death. Such
failure is solely the fault of the person(s) using the equipment platform.

This manual uses SIGNAL WORDS to classify personal injury risks and situations that might lead to property damage,
as well as to draw attention to safety message(s). The reader must understand that each signal word indicates the
seriousness of the described hazard.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE

Identifies practices likely to result in product/property damage, such as operation that might damage the

INJURY. Use of this signal word is limited to the most extreme situations.

INJURY.

injury.

equipment platform.

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SAFETY GUIDELINES

Study the entire manual before you use the product for the first time and before each subsequent use

Failure to read and understand the instructions included in this manual before
using or servicing the work platform constitutes misuse of the product.

. Read the
manual to refresh your understanding of the safe use, inspection and maintenance procedures explained on p. 5. If
questions remain about the product after you finish reading the manual, contact Vestil for answers. DO NOT attempt to
resolve any problems with the work platform unless you are authorized to do so and are certain
afterwards.

that it will be safe to use

Electrocution might result if the platform contacts electrified wires. Reduce the likelihood of electrocution by

applying common sense:

 DO NOT contact electrified wires with any part of the platform;
 DO NOT use the platform in an area where contact with electrified wires is likely;
 DO NOT use the platform close to electrified wires or other sources of electricity;
 Before using the platform, always inspect the usage area for unusual conditions that require special precautions.

Material handling is dangerous. Improper or careless operation might result in serious personal injuries
sustained by the fork truck operator, platform occupant, and/or bystanders. Apply to the following suggestions to reduce
the likelihood of injury (unless law compels different action(s)):
 Contact the manufacturer of your lift truck to verify that the truck is capable of safely handling the fully loaded platform.

To calculate the weight of a “fully loaded platform,” select the specific model you own/use, find the net weight of your
model in the table above, and then add 2,000 pounds (909kg). The width of your platform must be equal to or less
than the width of your fork truck plus 10 inches (250mm).

 ONLY use the platform as a means for lifting and transporting equipment NOT people.
 DO NOT use a structurally compromised platform. Examples of structural damage includes: broken/severely damaged

railings, mast guard, or fork pockets, and holes produced by rust or corrosion in the platform floor. Inspect the platform
before each use according to the inspection instructions on p. 3-4. DO NOT use the platform unless it passes every
part of the inspection.

 DO NOT use the platform if the safety strap is damaged or missing; DO NOT lift the platform until it is securely

connected to the carriage of the fork truck with the safety strap (see Step 1 & 2 on p. 6).

 DO NOT attempt to lift a load that weighs more than the maximum load rating of the platform. The net weight, i.e. the

combined weight of everything supported by the platform including any person supported by the platform while loading
or unloading equipment, cannot exceed the maximum rated load of the platform.

 DO NOT stand beneath or travel under the platform while it is elevated.
 DO NOT use the chains, mast guard, or guardrails as a step.
 DO NOT use the platform to transport people! A person should only stand or walk on the platform to load and unload

equipment.

 DO NOT use the platform UNLESS each label shown in Fig. 8 on p. 8 is affixed to the platform, undamaged and

readable.

Inspections & Maintenance

Before each use inspect the listed components:

1. Snap hook (attached to the free end of the nylon safety strap): confirm that

the spring latch automatically closes securely against the tip of the hook as
shown in the diagram to the right. If the hook, nylon strap, or latch is

spring
latch

damaged, then do not use the platform until a complete, new safety strap is
obtained and attached to the platform. Refer to steps 1 & 2 on p. 6 for
attachment procedures.

2. [FTLP-54

54-HR] Handrails: check the rails, rail welds, and points of contact
between the rails and the sleeves welded to the platform for bending,
warping and cracking.

hook

Nylon safety strap (item no. 1

on p. 4)

3. [FTLP-5454-HR] Lanyard attachment points: check the anchorage weldment
(see FIG. 6 on p. 7) and points of attachment to the mast guard for bending,
warping, or cracking.

4. Product labels: all labels should be readable and located as shown in the diagram on p. 8. If a label(s) is unreadable
or missing, contact Vestil to order a replacement.

At least 1 time per month, inspect:

1. Fasteners (hardware):

 Mast guard hinge - bolts, nuts, washers. Replace all damaged fasteners.
 Gate – chains, snap hooks, welded D-rings (attachment points for each chain) . DO NOT use the platform

until all damaged hooks and chains are replaced and damaged D-rings are restored to original condition.

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