Vestil DCR-880-H User Manual
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
Vestil Manufacturing Corp.
Table of Contents
provided in separate MPU-AC/DC manuals.*
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
www.vestilmfg.com e-mail: info@vestil.com
DCR-880 Series Manually Propelled Drum Carriers
Instruction Manual
DCR-880-M DCR-880-H-HP DCR-880-H
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be
contacted online at http://www.vestilmfg.com/parts_info.htm.
Electronic copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Signal words……………………………………………………………………………….............................................. 2
Safety instructions……………...…………………………………………………………………………………..……… 2
DCR-880-M exploded view, bill of materials, and specifications…………………………………………....……….. 3 - 4
DCR-880-H exploded view, bill of materials, and specifications……………………………………..,,……………... 5 - 6
DCR-880-H-HP exploded view, bill of materials, and specifications…………….…………..…..…………………... 7 - 8
DCR-880-H-DC exploded view, bill of materials, and specifications………………….………….…………….……. 9 - 10
DCR-880-H-HP-DC exploded view, bill of materials, and specifications…………..…………….………....……….. 11 - 12
*DC modular power unit exploded view and bill of materials………………………………..……………….……….. 13 - 14
*12VDC modular power unit electrical circuit diagram…………………………………………………..…….………. 14
*12VDC modular power unit layout…………………………………………………………………………..….………. 15
Record of Satisfactory Condition………………………………………………………………………………………… 16
Using the drum lifter………………………………...…………………………………………………………………….. 16
Lifting drums……………………………………………………………………………………………………………….. 17
Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)……………..……………………………………..……… 18
Manual hydraulic system sequence of operation………...…………………………………………………………….. 18 - 19
*Hydraulic circuit diagram: DC-powered units……………………………………………………………..…………… 19
*Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)………………...………… 19 - 20
Bleeding air from the hydraulic circuit…………………………………………………………………………………… 20
Using the Battery Charger…………………………………………………………………………………….…….....…. 20 - 21
Inspections & Maintenance……………………………………………………………................................................ 21 - 22
Troubleshooting guide (DCR-880-H & DCR-880-H-HP)………………………………………………………………. 22
Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC)…………………………………………………….. 23 - 24
Labeling diagram……………………………………………………………………………………………..………..….. 24
Limited warranty…………………………………………………………………………………..……………………….. 25
*NOTE: Pages 13-15, 19-20 provide views of, and instructions about, the modular power unit. These diagrams only
apply to units manufactured before 12-01-2018. Units manufactured on or after 12-01-2018 receive the 2
generation modular power unit (MPU GEN2). Diagrams and operating instructions for GEN2 power units are
nd
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 1 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
SIGNAL WORDS
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to
uses of the product likely cause property damage. The signal words used appear below along with the meaning of
each word.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE
injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products. However, no manual can
address every conceivable risk. The most effective way to avoid injury is to exercise sound judgment when
assembling, using, inspecting, and maintaining this product. Keep a copy of this manual with the product at all
times. For example, put a copy inside a plastic pouch and attach the pouch to the frame. Anyone who uses this
product must be made aware that a copy of the manual is available and where to find it.
Serious personal injuries might result from improper or careless use of this product.
• Failure to read & understand the entire manual before using or servicing the product is a misuse of the
product. Read the manual to refresh your understanding of proper use and maintenance procedures.
• DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and certain that
it will be safe to use afterwards.
• DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved
modifications might make the lift unsafe to use and automatically void the Limited Warranty on p. 25.
• DO NOT exceed the capacity of the drum handler. The product is labeled with its capacity. See Label 287 in
Labeling diagram on p. 24.
• Inspect the product as directed in Inspections & Maintenance on p. 21-22. ONLY use the drum handler if it is in
normal condition. If repairs are necessary, only install manufacturer-approved replacement parts.
• DO NOT change the setting of the pressure relief valve.
• ALWAYS carefully watch the drum handler and drum during use.
• DO NOT use this device UNLESS all product labels are readable and undamaged as shown in the Labeling diagram
on p. 24 AND all machine guards are in place.
• DO NOT ride on the drum handler or use it to move people.
• ALWAYS lower the carriage until the drum is entirely supported by the ground before leaving the drum handler.
• If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures
skin which can cause injury, gangrene, or death.
• Unload the drum handler before performing any service work on it.
• The unit should always be labeled as shown in the Labeling Diagram on p. 24. Replace all labels that are damaged,
missing, or not easily readable.
• DO NOT use the drum handler if it cannot firmly and securely clamp the lip of the drum.
• Only use this product on compacted, improved surfaces.
Proper use, maintenance, and storage are essential for this product to function properly.
o Always use this product in accordance with the instructions in this manual.
o Relieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage.
o Keep the product clean & dry. Lubricate moving parts at least once per month.
o ONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result
from the use of unapproved replacement parts.
o DCR-880-H and DCR-880-H-HP: Do not use brake fluid or jack oils in the hydraulic system. If oil is needed, use an
anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
o Contact the manufacturer for MSDS information
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 2 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
DCR-880-M exploded view (bill of materials on following page)
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 3 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
Weldment, carriage, cylinder
bracket
2
21-527-003
Assembly, roller bearing
4
23
40-612-006
Weldment, pin, saddle retainer
1
3
40-537-001
Weldment, detent, leg position
4
24
40-516-006
Weldment, bracket, jack mount
1
Bolt, 1/4”-20x1”, HHCS #2, zincplated
5
40-514-029
Weldment, leg, left
1
26
40-514-028
Weldment, frame
1 6 40-514-030
Weldment, leg, right
1
27
99-024-003
Guard/cover/endcap/plug
4
Hex nut, grade A, zinc-plated,
/4”-20
Flat washer, USS, zinc-plated,
/4”
9
37039
Nylock nut, zinc-plated, 3/4”-10
4
30
40-536-001
Weldment, jack
1
Flat washer, USS, plain finish,
/2”
11
37030
Nylon insert lock nut, 1/2”-13
2
32
28-112-031
Clevis pin, 3/4” x 41/2”
2
Bolt, 1/2”-13x11/2” HHCS ASTM
A307 grade A, zinc-plated
Extended prong cotter pin, zincfinish, 1/8” x 11/2”
13
40-525-001
Weldment, handle
1
34
21-112-003
Pin, 1/2”-13x11/2”, retaining clevis
2
Hex bolt, grade A, zinc finish,
/8”-16x4”
Flat washer, low carbon, USS,
zinc-plated, 3/8”
Nylon insert lock nut, grade 2,
zinc finish, 3/8”-16
17
40-014-093
Frame, drum grip, casting
1
38
33354
Belleville spring washer, 1/2”ID
2
Flat washer, low carbon, zinc
finish, 1/2”
19
40-612-004
Pin, clevis
1
40
21-113-030
Spacer, 1/4” length
2
Strap with ratchet, 6’ long, 2
hooks
21
45286
#11 hitch pin clip, 1/8” x 25/8”
2
DCR-880-M Standard features
Maximum overall width = 6815/16” Hand ratchet operated
DCR-880-M bill of materials
1
40-538-006 Weldment, carriage 1
4
16-132-181 Stem caster, PH-F-8/2-S-STM 4
7
8
10
12
14
15
16
36102
33004
33011
1
1
1
11209
40-016-052 Bracket, casting 1
40-016-053 Bracket, casting, FMDL series 1
40-514-011 Weldment, frame 1
2
2
2
2
22
40-538-007
25
28
29
31
33
35
36
37
11005
40-112-016 Pin, upper casting mount 1
40-112-017 Pin, spring attach 1
40-146-001 Spring, tension 1
65078
11119
3
33008
37024
1
2
3
1
8
1
18
20
65073
65076
1
/8” x 5/8” cotter pin 1
1
/8” x 1” cotter pin, zinc-plated 1
39
41
33012
40-145-008
Capacity = 880 lb. (400kg) Minimum inside width = 283/8”
Minimum overall height = 45
Maximum overall height = 54
Minimum overall length = 43
Maximum overall length = 49
Minimum overall width = 35
1
/2” (115.6cm) Maximum inside width = 617/16”
3
/16” (137.6cm) Jaw lowered height = 31”
9
/16” (110.6cm) Jaw raised height = 47”
15
/16” (126.8cm) Casters = 8”x2” swiveling
7
/8” Net weight = 238 lb.
2
1
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 4 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
DCR-880-H exploded view (bill of materials on following page)
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 5 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
40-514-028
Weldment, frame
1
24
65076
1
/8” x 1” cotter pin, zinc-plated
2 2 40-538-006
Weldment, carriage
1
25
65073
1
/8” x 5/8” cotter pin
1 3 21-527-003
Assembly, roller bearing
4
26
40-112-016
Pin, upper casting mount
1 4 40-112-017
Pin, spring attach
1
27
40-112-015
Pin, cylinder mount
1 5 40-537-001
Weldment, detent, leg position
4
28
45286
#11 hitch pin clip, 1/8” x 25/8”
2
Weldment, carriage, cylinder
bracket
7
40-514-029
Weldment, leg, left
1
30
40-612-006
Weldment, pin, saddle retainer
1 8 40-514-030
Weldment, leg, right
1
31
40-017-037
Stiffener, upper tie bar
1
Hex nut, grade A, zinc-plated,
/4”-20
Hex bolt, 3/8”-16x1”,grade A,
zinc-plated
Hex bolt, grade A, zinc-plated,
/4”-20x2”
Flat washer, low carbon, USS,
zinc-plated, 3/8”
Flat washer, USS, zinc-plated,
/4”
Hex nut, grade A, zinc-plated,
/8”-16
12
37039
Nylock nut, zinc-plated, 3/4”-10
4
35
99-024-003
Guard/cover/endcap/plug
4
Flat washer, USS, plain finish,
/2”
Extended prong cotter pin, zincfinish, 1/8” x 11/2”
15
37030
Nylon insert lock nut, 1/2”-13
2
38
21-112-003
Pin, 1/2”x115/16”, retaining clevis
2
Bolt, 1/2”-13x11/2” HHCS ASTM
A307 grade A, zinc-plated
Hex bolt, grade A, zinc finish,
/8”-16x4”
Nylon insert lock nut, grade 2,
zinc finish, 3/8”-16
Flat washer, low carbon, zinc
finish, 1/2”
20
40-514-011
Weldment, frame
1
43
40-146-001
Spring, tension
1
21
40-014-093
Frame, drum grip, casting
1
44
21-113-030
Spacer, 1/4” length
2
Strap with ratchet, 6’ long, 2
hooks
Replacement seal kit for pump
(item 23)
DCR-880-H Standard features
DCR-880-H bill of materials
6
16-132-181 Stem caster, PH-F-8/2-S-STM 4
9
10
11
13
14
16
17
18
19
36102
11011
33004
33011
37030 Nylon insert lock nut,
1
1
1
1
1
/2”-13 2
11209
40-525-001 Weldment, handle 1
40-016-052 Bracket, casting 1
40-016-053 Bracket, casting, FMDL series 1
2
2
2
2
2
29
40-538-007
32
33
34
36
37
39
40
41
42
11105
33008
36106
3
21-112-003 Pin, 1/2”-13x11/2”, retaining clevis 2
65078
33354 Belleville spring washer, 1/2”ID 2
11119
3
37024
33012
1
2
10
2
3
1
1
2
22
40-612-004 Pin, clevis 1
23
01-640-030 Pump, manual 1 * 01-136-412
Capacity = 1,500 lb. Lowered jaw height = 31” Minimum inside width = 283/8”
Minimum overall height = 43
Maximum overall height = 53
Minimum overall length = 43” Maximum overall width = 68
Maximum overall length = 50
45
40-145-008
11
/16” Casters = 8”x2” swiveling Maximum inside width = 613/8”
1
/2” Raised jaw height = 49” Net weight = 272 lb.
1
/2” Minimum overall width = 357/8”
1
/2” Foot pump operated carriage
1
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 6 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
DCR-880-H-HP exploded view (bill of materials on following page)
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 7 of 25
Table of Contents Rev. 1/22/2020 DCR-880, MANUAL
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
1
40-514-034
Weldment, frame
1
24
40-612-004
Pin, clevis
1 2 40-538-006
Weldment, carriage
1
25
65076
1
/8” x 1” cotter pin, zinc-plated
1 3 21-527-003
Assembly, roller bearing
4
26
42034
U-bolt, zinc-plated, 5/16”-18x2”
1
Flat washer, zinc-plated, USS,
/16”
Nylon insert lock nut, grade 2,
zinc finish, 5/16”-18
6
16-132-181
Stem caster, PH-F-8/2-S-STM
4
29
40-112-016
Pin, upper casting mount
1 7 40-514-029
Weldment, leg, left
1
30
40-112-017
Pin, spring attach
1 8 40-514-030
Weldment, leg, right
1
31
45286
#11 hitch pin clip, 1/8” x 25/8”
2
Hex nut, grade A, zinc-plated,
/4”-20
Hex bolt, grade A, zinc-plated,
/4”-20x2”
Flat washer, USS, zinc-plated,
/4”
Hex nut, grade A, zinc-plated,
/8”-16
13
37039
Nylock nut, zinc-plated, 3/4”-10
4
36
28-112-031
Clevis pin, 3/4” x 41/2”
2
Flat washer, USS, plain finish,
/2”
Extended prong cotter pin, zincfinish, 1/8” x 11/2”
15
37030
Nylon insert lock nut, 1/2”-13
2
38
21-112-003
Pin, 1/2”x115/16”, retaining clevis
2
Bolt, 1/2”-13x11/2” HHCS ASTM
A307 grade A, zinc-plated
17
40-525-001
Weldment, handle
1
40
40-146-001
Spring, tension
1
Flat washer, low carbon, zinc
finish, 1/2”
19
40-016-053
Bracket, casting, FMDL series
1
42
21-113-030
Spacer, 1/4” length
2
20
40-514-011
Weldment, frame
1
43
33-542-003
Assembly, chain (not shown)
1
Strap with ratchet, 6’ long, 2
hooks
Hex bolt, 3/8”-16x1”,grade A,
zinc-plated
Flat washer, low carbon, USS,
zinc-plated, 3/8”
Replacement seal kit for pump
(item 4)
DCR-880-H-HP Standard features:
DCR-880-H-HP bill of materials
4
01-640-031 Pump, manual, 24” stroke FHJ 1
5
40-537-001 Weldment, detent, leg position 4
9
10
11
12
14
16
18
36102
11011
33004
1
1
1
99-024-003 Guard, cover, endcap, plug 4
33011
1
11209
40-016-052 Bracket, casting 1
2
2
2
2
2
27
28
32
33
34
35
37
39
41
33006
5
37021
40-612-006 Weldment, pin, saddle retainer 1
40-027-003 Assembly, pulley 1
40-017-037 Stiffener, upper tie bar 1
36106
3
65078
33354 Belleville spring washer, 1/2”ID 2
33012
2
2
2
3
2
21
40-014-093 Frame, drum grip, casting 1
22
23
11105
33008
Capacity = 880 lb. Minimum inside width = 283/8” Minimum overall width = 357/8”
Minimum overall height = 72
Maximum overall height = 82” Lowered jaw height = 31” Net weight = 302 lb.
Minimum overall length = 43
Maximum overall length = 50” Casters = 8”x2” swiveling
44
40-145-008
2
45
65073
1
/8” x 5/8” cotter pin 1
4 * 01-136-412
1
/4” Maximum inside width = 613/8” Maximum overall width = 687/8”
5
/8” Raised jaw height = 771/2” Foot pump operated carriage
1
Table of Contents Copyright 2020 Vestil Manufacturing Corp. Page 8 of 25
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