Vestil D-100-HD User Manual

Table of Contents Rev. 3/10/2020 D MANUAL
D-SERIES HOPPERS
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
Website: www.vestilmfg.com e-mail: info@vestil.com
Instruction Manual
Receiving instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service and Replacement Parts For answers to questions not addressed in these instructions and to order replacement parts, labels, and accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be contacted online at http://www.vestilmfg.com/parts_info.htm.
.
Table of Contents Table of Figures
Specifications……...………….…… 2, 3, 4 D-25 exploded parts diagram & bill of materials …...................... 4
Signal Words….……………..…….. 14 D-33 exploded parts diagram & bill of materials.......................... 5
Safety Instructions……….….…….. 14 D-50 exploded parts diagram & bill of materials………...……….. 6
Using the Hopper………..………... 15 D-75 exploded parts diagram & bill of materials……...……......... 7
Inspections & Maintenance…….… 16 D-100 exploded parts diagram & bill of materials…..………….... 8
Labeling Diagram………......……… 17 D-150 exploded parts diagram & bill of materials……………..... 9
Limited Warranty…………..………. 18 D-200 exploded parts diagram & bill of materials……………..…10
D-250 exploded parts diagram & bill of materials………………..11 D-300 exploded parts diagram & bill of materials……...………..
12
D-300-HD-NA, D-350-HD, D-400-HD, and D-500-HD exploded parts diagram & bill of materials…………….…...…..13
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 1 of 18
Table of Contents Rev. 3/10/2020 D MANUAL
Light duty fabricated from 12 gauge steel
Overall Dimensions
(W x L x H)
Distance between
Fork Pocket Centers
¼ yd3
(0.19 m3)
2,000 lb.
(909 kg)
26” x 517/8” x 38”
(66.0 x 131.8 x 96.5)cm
18“
(45.7cm)
341 lb. 155 kg
1
/3 yd3
(0.25 m3)
2,000 lb.
(909 kg)
26” x 517/8” x 38”
(66.0 x 131.8 x 96.5)cm
18”
(45.7cm)
341 lb. 155 kg
½ yd3
(0.38 m3)
2,000 lb.
(909 kg)
3311/16” x 513/4” x 38”
(85.6 x 131.4 x 96.5)cm
18”
(45.7cm)
364 lb.
165.5 kg
¾ yd3
(0.57 m3)
2,000 lb.
(909 kg)
3311/16”” x 611/8” x 4211/16”
(85.6 x 155.3 x 108.4)cm
18”
(45.7cm)
448 lb.
203.6 kg
1 yd3
(0.76 m3)
2,000 lb.
(909 kg)
4111/16”” x 611/8” x 4211/16”
(105.9 x 155.3 x 108.4)cm
18”
(45.7cm)
478 lb.
217.3 kg
1½ yd3
(1.15 m3)
2,000 lb.
(909 kg)
4311/16” x 685/16” x 5113/16”
(111.0 x 173.5 x 131.6)cm
28”
(71.1cm)
565 lb.
256.8 kg
2 yd3
(1.53 m3)
2,000 lb.
(909 kg)
5611/16” x 685/16” x 513/16”
(144.0 x 173.5 x 130.0)cm
28”
(71.1cm)
612 lb.
278.2 kg
2½ yd3
(1.91 m3)
2,000 lb.
(909 kg)
699/16” x 683/8” x 513/4”
(176.7 x 173.7 x 131.4)cm
28”
(71.1cm)
863 lb.
392.3 kg
3 yd3
(2.29 m3)
2,000 lb.
(909 kg)
813/4” x 685/8” x 513/16”
(207.6 x 174.3. x 130.0)cm
28”
(71.1cm)
940 lb.
427.3 kg
Medium fabricated from 10 gauge steel
¼ yd3
(0.19 m3)
4,000 lb.
(1,818 kg)
26” x 513/8” x 381/16”
(66.0 x 130.5 x 96.7)cm
18”
(45.7cm)
396 lb. 180 kg
1
/3 yd3
(0.25 m3)
4,000 lb.
(1,818 kg)
26” x 513/8” x 381/16”
(66.0 x 130.5 x 96.7)cm
18”
(45.7cm)
396 lb. 180 kg
½ yd3
(0.38 m3)
4,000 lb.
(1,818 kg)
339/16” x 517/8” x 381/16”
(85.2 x 131.8 x 96.7)cm
18”
(45.7cm)
435 lb.
197.7 kg
¾ yd3
(0.57 m3)
4,000 lb.
(1,818 kg)
319/16” x 611/8” x 423/4”
(80.2 x 155.3 x 108.6)cm
18”
(45.7cm)
542 lb.
246.4 kg
1 yd3
(0.76 m3)
4,000 lb.
(1,818 kg)
419/16” x 611/8” x 423/4”
(105.6 x 155.3 x 108.6)cm
18”
(45.7cm)
590 lb.
268.2 kg
1½ yd3
(1.15 m3)
4,000 lb.
(1,818 kg)
439/16” x 683/8” x 5113/16”
(110.6 x 173.7 x 131.6)cm
28”
(71.1cm)
714 lb.
324.5 kg
2 yd3
(1.53 m3)
4,000 lb.
(1,818 kg)
565/8” x 685/16” x 5113/16”
(1430. x 173.5 x 131.6)cm
28”
(71.1cm)
700 lb.
318.2 kg
2½ yd3
(1.91 m3)
4,000 lb.
(1,818 kg)
699/16” x 683/8” x 513/4”
(176.7 x 173.7 x 131.4)cm
28”
(71.1cm)
863 lb.
392.3 kg
3 yd3
(2.29 m3)
4,000 lb.
(1,818 kg)
813/4” x 685/8” x 5113/16”
(207.6 x 174.3 x 131.6)cm
28”
(71.1cm)
940 lb.
427.3 kg
Heavy duty fabricated from 8 gauge steel
¼ yd3
(0.19 m3)
6,000 lb.
(2,727.3 kg)
26” x 517/8” x 381/16”
(66.0 x 131.8 x 96.7)cm
18”
(45.7cm)
396 lb. 180 kg
1
/3 yd3
(0.25 m3)
6,000 lb.
(2,727.3 kg)
26” x 517/8” x 381/16”
(66.0 x 131.8 x 96.7)cm
18”
(45.7cm)
396 lb. 180 kg
½ yd3
(0.38 m3)
6,000 lb.
(2,727.3 kg)
329/16” x 517/8” x 381/16”
(82.7 x 131.8 x 96.7)cm
18”
(45.7cm)
435 lb.
197.7 kg
¾ yd3
(0.57 m3)
6,000 lb.
(2,727.3 kg)
319/16” x 611/8” x 423/4”
(80.2 x 155.3 x 108.6)cm
18”
(45.7cm)
542 lb.
246.4 kg
1 yd3
(0.76 m3)
6,000 lb.
(2,727.3 kg)
419/16” x 611/8” x 423/4”
(105.6 x 155.3 x 108.6)cm
18”
(45.7cm)
590 lb.
268.2 kg
1½ yd3
(1.15 m3)
6,000 lb.
(2,727.3 kg)
439/16” x 683/8” x 5113/16”
(110.6 x 173.7 x 131.6)cm
28”
(71.1cm)
714 lb.
324.5 kg
2 yd3
(1.53 m3)
6,000 lb.
(2,727.3 kg)
569/16” x 685/16” x 5113/16”
(143.7 x 173.5 x 131.6)cm
28”
(71.1cm)
788 lb.
358.2 kg
2½ yd3
(1.91 m3)
6,000 lb.
(2,727.3 kg)
699/16” x 683/8” x 513/4”
(176.7 x 173.7 x 131.4)cm
28”
(71.1cm)
863 lb.
392.3 kg
3 yd3
(2.29 m3)
6,000 lb.
(2,727.3 kg)
813/4” x 685/8” x 5113/16”
(207.6 x 174.3 x 131.6)cm
28”
(71.1cm)
940 lb.
427.3 kg

SPECIFICATIONS

Dimensions, net weight, and capacity figures are provided in the following tables.
Model
D-25-LD
D-33-LD
D-50-LD
D-75-LD
D-100-LD
D-150-LD
D-200-LD
D-250-LD
D-300-LD
D-25-MD
D-33-MD
D-50-MD
Volume Capacity
Net Weight
D-75-MD
D-100-MD
D-150-MD
D-200-MD
D-250-MD
D-300-MD
D-25-HD
D-33-HD
D-50-HD
D-75-HD
D-100-HD
D-150-HD
D-200-HD
D-250-HD
D-300-HD
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 2 of 18
Table of Contents Rev. 3/10/2020 D MANUAL
3 yd3
(2.29 m3)
6,000 lb.
(2,727.3 kg)
555/16” x 793/8” x 643/8”
(140.5 x 201.6 x 163.5)cm
28 in.
(71.1cm)
1115 lb.
506.8 kg
3½ yd3
(2.69 m3)
6,000 lb.
(2,727.3 kg)
64” x 793/8” x 643/8”
(162.6 x 201.6 x 163.5)cm
28 in.
(71.1cm)
1169 lb.
531.4 kg
4 yd3
(3.08 m3)
6,000 lb.
(2,727.3 kg)
7211/16” x 793/8” x 643/8”
(184.6 x 201.6 x 163.5)cm
28 in.
(71.1cm)
1224 lb.
556.4 kg
5 yd3
(3.85 m3)
6,000 lb.
(2,727.3 kg)
90” x 793/8” x 643/8”
(228.6 x 201.6 x 163.5)cm
28 in.
(71.1cm)
1332 lb.
605.5 kg
Options
Model
Description
Net Weight
5 lb.
(2.3kg)
2 lb.
(0.9kg)
2 lb.
(0.9kg)
23 lb.
(10.5kg)
130 lb.
(59.1kg)
Lid Model
Parts
Description
Fits Hopper Models
Net Weight
37-024-087-002
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-087-002
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-087-001
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-086-002
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-086-001
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-085-004
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-089
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-085-002
37-016-033
Plastic lid
Bracket, lid hinge, left
37-024-085-001
37-016-033
Plastic lid
Bracket, lid hinge, left
Model
Dimensions
Uniform Capacity
Caster Material
Quantity per Order
Net Weight
6” x 2”
(15¼ x 5.1)cm
4,800 lb.
(2,182 kg)
33 lb.
(15kg)
D-CK4-SC8-2
8” x 2”
4,800 lb.
Semi-steel
4
42 lb.
D-300-HD-NA
D-350-HD
D-400-HD
D-500-HD
LEKP
“Leak proof” welded hopper
D-DPLG-75 3/4in. drain plug option
D-DPLG-2 2in. drain plug option
LUG
D-TILT
4 welded lifting lugs (around perimeter of hopper mouth)
Sideways chute dumping configuration; D-75-LD and D-100-LD models only
Heavy-duty polyethylene lids
PLID-D-25
PLID-D-33
PLID-D-50
PLID-D-75
37-112-028 37-016-034
37-112-028 37-016-034
37-112-029 37-016-034
37-112-030 37-016-034
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
D-25-LD, D-25-MD, D-25-HD 16 lb. (7.3kg)
D-33-LD, D-33-MD, D-33-HD 16 lb. (7.3kg)
D-50-LD, D-50-MD, D-50-HD 21 lb. (9.5kg)
D-75-LD, D-75-MD, D-75-HD 22 lb. (10kg)
PLID-D-100
PLID-D-150
PLID-D-200
PLID-D-250
PLID-D-300
Caster kits
D-CK4-SC6-2
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 3 of 18
37-112-031 37-016-034
37-112-032 37-016-034
37-112-033 37-016-034
37-112-034 37-016-034
37-112-035 37-016-034
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
Prop rod / hinge pin Bracket, Lid hinge, right
D-100-LD, D-100-MD, D-100-HD 28 lb. (12.7kg)
D-150-LD, D-150-MD, D-150-HD 33 lb. (15kg)
D-200-LD, D-200-MD, D-200-HD 58 lb. (26.4kg)
D-250-LD, D-250-MD, D-250-HD 51 lb. (23.2kg)
D-300-LD, D-300-MD, D-300-HD 61 lb. (27.7kg)
Semi-steel 4
Table of Contents Rev. 3/10/2020 D MANUAL
(20.3 x 5.1)cm
(2,182 kg)
(19.1kg)
6” x 2”
(15¼ x 5.1)cm
2,400 lb.
(1,091 kg)
29 lb.
(13.2kg)
8” x 2”
(20.3 x 5.1)cm
2,400 lb.
(1,091 kg)
37 lb.
(16.8kg)
6” x 2
(15¼ x 5.1)cm
4,800 lb.
(2,182 kg)
Polyurethane on
steel
31 lb.
(14.1 kg)
8” x 2”
(20.3 x 5.1)cm
5,000 lb.
(2,273 kg)
Polyurethane on
steel
42 lb.
(19.1 kg)
6” x 2”
(15¼ x 5.1)cm
4,800 lb.
(2,182kg)
19 lb.
(8.6 kg)
8” x 2”
(20.3 x 5.1)cm
5,000 lb.
(2,273 kg)
22 lb.
(10 kg)
6” x 2”
(15¼ x 5.1)cm
8,000 lb.
(2,727 kg)
43 lb.
(19.5 kg)
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
37-545-011
Weldment, chute:
D-25-MD & D-25-HD
Weldment, lock, release, lever assembly
Subassembly, pin, main connection pin
Extended prong cotter pin, zinc finish, 1/8” x 2”
D-25 series hoppers
D-CK4-MR6-2
D-CK4-MR8-2
D-CK4-PU6-2
D-CK4-PU8-2
D-CK4-GFN6-2
D-CK4-GFN8-2
D-CK4-SC6-2HD
Mold-on rubber 4
Mold-on rubber 4
4
4
Glass-filled nylon 4
Glass-filled nylon 4
Ductile steel 4
NOTE: Select a caster kit whose capacity equals or exceeds the maximum rated load of your hopper!
exploded parts diagram & bill of materials
1 37-514-007 Frame, weldment, base 1 8 99-145-037 5/16” chain 36” long 1
2 37-545-041
3 37-037-040 Bumper release for D-hoppers 1 10 99-145-053 5/16” quick link 1
4 37-537-021
5 37-612-005
6 37-537-007 Release lever rod weldment 1 13 65080
7 37-112-006 Pin, bumper plate 1 14 99-145-084 Lap link 1
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 4 of 18
D-25-LD
1 1 9 37-146-005 Spring, torsion, hopper release 1
1 11 65127 Cotter pin, zinc-plated, 3/16” x 2” 3
1 12 28-112-043 Pin, 3/4” x 2” retaining clevis 1
1
Table of Contents Rev. 3/10/2020 D MANUAL
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
37-545-011
Weldment, chute:
D-25-MD & D-25-HD
Weldment, lock, release, lever assembly
Subassembly, pin, main connection pin
Extended prong cotter pin, zinc finish, 1/8” x 2”
D-33 series hoppers exploded parts diagram & bill of materials
1 37-514-007 Frame, weldment, base 1 8 99-145-037 5/16” chain 36” long 1
2 37-545-041
3 37-037-040 Bumper release for D-hoppers 1 10 99-145-053 5/16” quick link 1
4 37-537-021
5 37-612-005
6 37-537-007 Release lever rod weldment 1 13 65080
7 37-112-006 Pin, bumper plate 1 14 99-145-084 Lap link 1
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 5 of 18
D-25-LD
1 1 9 37-146-005 Spring, torsion, hopper release 1
1 11 65127 Cotter pin, zinc-plated, 3/16” x 2” 3
1 12 28-112-043 Pin, 3/4” x 2” retaining clevis 1
1
Table of Contents Rev. 3/10/2020 D MANUAL
Item
Part no.
Description
Qty.
Item
Part no.
Description
Qty.
37-545-012
Weldment, chute:
D-50-MD & D-50-HD
3
37-037-040
Bumper release for D-hoppers
1
10
99-145-053
5
/16” quick link
1
Weldment, lock, release, lever assembly
Subassembly, pin, main connection pin
6
37-537-007
Release lever rod weldment
1
13
28-112-043
Pin, 3/4” x 2” retaining clevis
1
Extended prong cotter pin, zinc finish, 1/8” x 2”
D-50 series hoppers exploded parts diagram & bill of materials
1 37-514-007 Frame, weldment, base 1 8 99-145-037 5/16” chain 36” long 1
2 37-545-043
4 37-537-021
5 37-612-005
7 37-112-006 Pin, bumper plate 1 14 65080
Table of Contents Copyright 2019 Vestil Manufacturing Corp. Page 6 of 18
D-50-LD
1 1 9 37-146-005 Spring, torsion, hopper release 1
1 11 99-145-084 Lap link 1
1 12 65127 Cotter pin, zinc-plated, 3/16” x 2” 3
1
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