Vestil CART-1100-SS User Manual

INSTRUCTION MANUAL
HYDRAULIC ELEVATING CART
MODELS: CART-550-SS & CART-1100-SS
VESTIL MANUFACTURING CORP.
2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703
TELEPHONE: (260) 665-7586 -OR- TOLL FREE (800) 348-0868
FAX: (260) 665-1339
URL: WWW.VESTILMFG.COM EMAIL: SALES@VESTIL.COM
We produce two models of stainless steel hydraulic elevating cart: CART-550-SS & CART-1100-SS. Both models are equipped with a two speed hydraulic pump. Each unit conforms to the generalized specifications disclosed in this manual and fulfills our demanding standards for quality, safety and durability.
SAFETY PRINCIPLES
Vestil Manufacturing Corp. recognizes the critical importance of workplace safety. Each person who might participate in the assembly, use, operation, or maintenance of the product must read this manual. Read the entire manual and fully understand the directions
BEFORE using or maintaining the cart. If you do not understand an instruction, contact Vestil for clarification. Failure to adhere to the directions in this manual might lead to serious personal injury or even death.
Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the safe operation and maintenance procedures explained in this manual or that appear on labels affixed to the product. Failure to exercise good judgment and common sense may result in property damage, serious personal injury, or death, and also are not the responsibility of Vestil.
This manual applies the hazard identification methods suggested for instruction manuals by the American National Standards Institute (ANSI) in ANSI standard Z535.6-2006. In accordance with ANSI guidelines for hazard warning language, this manual identifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. These signal words announce an associated safety message. The reader must understand that the signal word chosen to identify a particular safety hazard categorizes the seriousness of that hazard according to the following convention:
These symbols identify hazards that may result in personal injury
Identifies a hazardous situation which, if not
avoided, WILL this signal word is limited to the most extreme situations.
avoided, COULD result in DEATH or SERIOUS INJURY.
avoided, COULD result in MINOR or MODERATE injury.
Although Z535.6-2006 approves the use of “CAUTION” without an accompanying safety alert symbol (black equilateral triangle with yellow exclamation point) as an alternative to “NOTICE”, this manual differentiates between hazards that pose a risk of personal injury and those that create mere property damage situations. In this manual, “CAUTION” appears exclusively in
conjunction with the safety alert symbol to identify injury risks.
such as operation that could damage the cart. No safety alert symbol (equilateral triangle enclosing an exclamation point) accompanies this signal word.
result in DEATH or SERIOUS INJURY. Use of
Identifies a hazardous situation which, if not
Indicates a hazardous situation which, if not
Identifies practices not related to personal injury,
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TABLE OF CONTENTS PAGE
Safety Principles 2
Product Introduction 4
Safety Guidelines 4
Parts List 6, 8
Use Instructions 10-12
Loading 10
Lift Table Operation 11
Hydraulic System Operation 11-12
Maintenance & Inspections 13
Troubleshooting 14
TABLE OF FIGURES
FIG. 1: CART-550-SS Exploded Parts Diagram 5
FIG. 2: CART-110-SS Exploded Parts Diagram 7
FIG. 3: Hydraulics Diagram 9
FIG. 4: Spline and Pin Connection 9
FIG. 5: Handle Insertion 9
FIG. 6: Pedal Attachment 9
FIG. 7A & 7B: Proper Load Positioning (Top View & Side View) 10
FIG. 8: Caster Brake Lever 11
FIG. 9: Hydraulic Control Pedal Positions 12
FIG. 10: Maintenance Prop Installation 12
FIG. 11: Label Placement 15
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PRODUCT INTRODUCTION
Specifications for the two stainless steel cart models appear in the table below:
Platform Size Vertical Range Net Wt. (lbs.)
CART-550-SS 160 19 -½“ x 31-½” 9-¾“ to 33-½“ 550 CART-1100-SS 240 23-½ “ x 35-½“ 13” to 38½ “ 1,100
Vestil Manufacturing Corp. created this manual to acquaint owners and users of our stainless steel carts
with safe use and maintenance procedures. Employers are responsible for instructing employees to use the
product properly. Employees and any other persons, who might foreseeably use, repair, or perform maintenance on the cart must read and understand every instruction before using the device. Cart operators should have access to the manual at all times and should review the directions before each use. Contact Vestil for answers to any question you have after reading the entire manual.
Although Vestil strives to identify foreseeable hazardous situations, this manual cannot address every
conceivable danger. The end-user is ultimately responsible for exercising sound judgment at all times.
Thank you for purchasing a hydraulic elevating cart (“cart,” “scissor lift cart,” “product,” “unit,” or simply referenced by model number) made by Vestil Manufacturing Corporation (“Vestil”). Our carts are durable, high-quality products that combine safety features and low-maintenance stainless steel mechanisms. Despite the product’s relatively simple mechanics, all personnel must familiarize themselves with the safe operation instructions provided in this manual.
(W x L) in inches of Motion (in.) Capacity (lbs.)
SAFETY GUIDELINES
Failure to read and understand the instructions included in this manual before using or servicing the cart constitutes misuse of the product.
Study the entire manual before you use the cart for the first time and before each subsequent use. Read the manual to refresh your understanding of the safe use and maintenance procedures that appear on p. 10-13. If questions remain after you finish reading the manual, contact Vestil for answers. DO NOT attempt to resolve any problems with the cart unless you are certain
Electrocution Risk: DO NOT contact live electrical wires with the cart or the load!
that it will be safe to use afterwards.
Safe operation is the responsibility of the operator! To minimize the possibility of serious bodily
injury:
DO NOT attempt to service a loaded cart. Unload the cart and install maintenance props according to the directions on p. 13 BEFORE working on the cart. DO NOT work under the lift without using the maintenance devices.
DO NOT attempt to lift or transport loads that exceed the capacity of the cart.
DO NOT stand, sit or ride on the cart.
DO NOT put hands or feet under the deck at any time UNLESS the maintenance props are in place.
Stand clear of the cart while the lift table is moving.
Keep clear of pinch points! As the deck rises and lowers, pinch points occur between the leg weldments (see
Fig. 11, p. 15). NEVER reach into or put any part of your body inside the scissors mechanism.
DO NOT use the scissors lift cart UNLESS all safety labels are in place and readable.
DO NOT use the cart if you hear unusual sounds while raising or lowering the deck.
Always watch the load carefully while raising or lowering the deck.
ONLY use the cart on compacted, improved surfaces.
DO NOT leave a loaded cart unattended. ALWAYS unload the cart, and return it to the designated storage
location BEFORE you leave the cart unattended.
DO NOT store the cart outdoors or in corrosive environments.
DO NOT modify the cart without the express, written approval from Vestil. Unauthorized
modifications could render the cart unsafe to use. Additionally, unauthorized modification(s) automatically voids the warranty.
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FIG. 1: CART-550-SS EXPLODED PARTS DIAGRAM
Relief Valve Assembly
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