1.1 ES680X Vibratto-II CL DVD Processor
DESCRIPTION
The ES6809 Vibratto™II CL processor is a single chip DVD system on chip with DivX®, MPEG-4,
and DVD video playback. The ES6809 integrates all front-end DVD servo control functions
including read channel, ECC, servo DSP, MCU for high performance disc read and a high quality
TV encoder for a brilliant 480p/576p progressive scan video output with Macrovision™ copy
protection. The ES6809 is an ideal solution for stand-alone DVD players, DVD receivers,
DVD/VCR combos and DVD A/V minicomponent systems.
The ES6809 is built on the ESS proprietary dual CPU Programmable Multimedia Processor
(PMP) core consisting of 32-bit RISC and 64-bit DSP processors that deliver the best DVD
feature set. This PMP core, common through out all generations of Vibratto DVD products,
allows for easy migration from previous ESS based designs. The processing units enable
simultaneous parallel execution of system commands and data processing to perform specialized
encoding and decoding tasks. The vector engine performs audio and video processing to support
MPEG, Dolby®, DTS™, JPEG and DivX standards.
The front-end servo control of the ES6809 supports all popular optical pick-up units (OPU). Its
high performance error handling allows for playback of scratched and fingerprinted media. The
ES6809 has a unified memory architecture for both the front-end servo control and backend
decoder to achieve the lowest possible system memory cost.
The ES6809 has unmatched audio features including an integrated high quality stereo audio
digital to analog converter (DAC) and an analog to digital converter (ADC).
Additionally, the ES6809 supports DVD-Audio, CD-DA, HDCD, MP3, WMA, AAC, Dolby
ProLogic™ II digital audio formats and Karaoke.
The ES6809 CL DVD processor with DTS support is offered with the ES6809D, which has the
same pinout as the standard ES6809. The ES6809 and ES6809D processors are in 208-pin
Plastic Quad Flat Pack (PQFP) device package.
FEATURES
• DVD SoC incorporating all front-end DVD servo control and back-end DVD decode.
• DivX Home Theater quality video at full screen (D1).
• MPEG-4 Advanced Simple Profile* video.
• DVD-Audio multi-channel playback including MLP and 24-bit LPCM decode, CPPM decryption
• High-performance focusing, sledding, tracking and CLV/CAV spindle servo control.
• Integrated stereo audio DAC and audio ADC.
• Integrated NTSC/PAL encoder with pixel-adaptive deinterlacer
• Five 54 MHz VDACs for simultaneous composite, Svideo and YUV video outputs.
• Macrovision NTSC/PAL interlaced and progressive scan (480p/576p) video output
• Direct interface of 16-bit DRAM with up to 128-Mb capacity
• Direct interface for up to 4 banks of 8-bit EPROM or Flash memory with up to 4 MB per bank
• CCIR656/601 YUV 4:2:2 input/output
• OSD controller supports 256 colors in 8 degrees of transparency
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• Sub-picture Unit (SPU) decoder supports karaoke lyric, subtitles and EIA-608 compliant Line 21
captioning.
• Dolby Digital, Dolby ProLogic, and Dolby ProLogic II
• DTS Surround (ES6809D only)
• SRS TruSurround®
• MPEG Multichannel, AAC, MP3 and WMA.
• SPDIF digital audio input and output
• JPEG digital photo support (Kodak Picture CD™ and Fujifilm FujiColor CD™)
1.2 MEMORY
1.2.1 System SRAM Interface
The system SRAM interface controls access to optional external SRAM, which can be
used for RISC code, stack, and data. The SRAM bus supports four independent address spaces,
each having programmable bus width and wait states. The interface can support not only SRAM,
ROM/EPROM and memory-mapped I/O ports for standalone applications are also supported.
1.2.2 DRAM Memory Interface
The Vibratto-II CL provides a glueless 16-bit interface to DRAM memory devices used as
video memory for a DVD player. The maximum amount of memory supported is 16 MB of
Synchronous DRAM (SDRAM). The memory interface is configurable in depth to support 128-Mb
addressing. The memory interface controls access to both external SDRAM or EDO memories,
which can be the sole unified external read/write memory acting as program and data memory as
well as various decoding and display buffers.
1.3 FRONT PANEL
The front panel is based around an VFD and a common NEC (or compatible) front panel
controller chip, (uPD16311). The ES6809/ES6908 controls the uPD16311 using several control
signals, (clock, data, chip select). The infrared remote control signal is passed directly to the
ES680X for decoding.
There are 5 Video DACs for the CVBS and RGB. These video signals are buffered by external
video filter IC. (FMS 6145 Five Channel 4th Order Standard Definition Video Filter Driver)
Six channel PWM audio output by the ES680X IC. These 5.1 audio output amplified by a class-d
amplifier.
1 Caoxial S/PDIF input (RCA) and 1 optik S/PDIF output.
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2. SYSTEM BLOCK DIAGRAM and ES6808/09PIN DESCRIPTION
2 I/O Host control 0.
3 I/O Auxiliary port 3.
4 I Reset (active-low).
5 I/O Host control 1.
6:9, 12:18, 21 O DRAM address bus.
10, 19, 27, 35, 44, 52, 62,
72, 79, 87, 96, 123, 133,
138, 183, 196, 201, 208
22, 23, 26 O DRAM row address strobes (active-low).
24, 25 O DRAM chip selects (active-low).
28, 73, 88, 134, 202 P Core power supply.
29 O DRAM column address strobe (active-low).
30 O DRAM output enable (active-low).
31 O DRAM write enable (active-low).
32 O Output clock to DRAM.
33 O Data input/output mask.
34, 37:43, 46:51, 54, 55 I/O DRAM data bus.
56:61, 64:67, 69:71, 74:78,
81:83, 101
68 O SRAM bus write enable (active-low).
84:86, 89 O SRAM bus chip select (active-low).
90:95, 98, 99 I/O SRAM data bus.
100 O RISC port output enable (active-low).
102 O S/PDIF output.
103 I S/PDIF input.
104 P Power for PLL blocks.
105 G Ground for PLL blocks.
106 I Internal voltage reference to video DAC.
107 I Compensation input.
108 I DAC current adjustment resistor input.
109 O Video DAC output.
110 O Video DAC output.
111 P Power for I/O power supply for VDAC.
112 G Ground for I/O power supply for VDAC.
113 O Video DAC output.
114 O Video DAC output.
115 O Video DAC output.
116 O Audio ADC bias voltage out.
117 I Audio ADC MIC 1.
118 O Audio ADC output capacitance.
119 O Audio transmit frame sync output.
120 O Audio transmit serial data port 0.
121 O Audio transmit serial data port 1.
P I/O power supply.
G Ground.
O SRAM address bus.
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TSD2
TSD3
TBCK
TXD0
RXD0
MCLK
TXD1
RXD1
AUX3[5]
AUX3[0]
TX
RX
LDCO
LG
IP2
SDEN
SDATA
SCLK
DFCT
MIRR
LDON
BSUM
FE
CE
TE
RFENV
VREFOUT
VREFIN
DMO
FOO
SLO
RPBC
TRO
NC
TEBC
REFD
IN_M
IN
AVDD3
AVSS
DVCC
IP1
IDSEL
AMPSTBY
FGIN
CLOSESW
HOMESW
CLOSE
124 O Audio transmit serial data port 2.
125 O Audio transmit serial data port 3.
126 O Audio transmit bit clock.
127 I/O Serial port 0 transmit.
128 I/O Serial port 0 receive.
129 I/O Audio master clock for audio DAC.
131 I/O Serial port 1 transmit.
132 I/O Serial port 1 receive.
135 I/O Aux3 data I/O 5.
136 I/O Aux3 data I/O 0.
137 I Zero crossing of TE.
139 I Zero crossing of RF envelope.
140 O CD/DVD laser diode select.
141 O DVD-RAM land/groove flag for next track.
142 I DVD-RAM header position index 2.
143 O RF chip serial data enable.
144 I/O Data signal to/from RF chip.
145 O Serial clock source to RF chip.
146 I Defect flag input signal.
147 I Mirror detect input.
148 O Laser diode on/off control.
149 I Photodiode subbeam addition input signal.
150 I Focus input error signal.
151 I Center error input signal.
152 I Tracking error input.
153 I RF ripple envelope input signal.
154 I
155 I Reference voltage for servo analog input signals.
159 O Spindle drive.
160 O Focus drive.
161 O Sled drive.
162 O RF envelope balance control.
163 O Track drive.
164 O No connect.
165 O Tracking error balance control.
166 I Flash reference decouple.
167 I Analog RF signal (minus).
168 I Analog RF signal (plus).
169 P 3.3V analog power for flash.
170 G Analog ground for flash.
171 P 1.8V power for flash.
172 I DVD-RAM header position index 1.
173 I/O DVD-RAM detected signal of ID area.
174 O Power amplifier standby.
175 I Spindle hall sensor input.
176 I Tray closed detector.
177 I Sled home switch position detector.
178 O Drive to close tray.
Reference voltage for servo analog output
signals.
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OPENSW
OPEN
MDET
AUX7
AUX3[7]
EAUX1
AUX3[6]
EAUX0
EAUX3
EAUX2
VSYNC#
HSYNC#
XI
XO
AUX3[4]
AUX3[1]
AUX3[3]
AUX3[2]
AUX6-4, 2
179 I Tray open detector.
180 O Drive to open tray.
181 I Spindle drive motor rotation direction detect.
184 I/O Auxiliary port 7.
185 I/O Aux3 data I/O 7.
186 I/O Extended auxiliary port 1.
187 I/O Aux3 data I/O 6.
188 I/O Extended auxiliary port 0.
189 I/O Extended auxiliary port 3.
190 I/O Extended auxiliary port 2.
191 I/O Vertical sync (active-low); (5V tolerant input).
192 I/O Horizontal sync (active-low); (5V tolerant input).
193 I Crystal clock in.
194 O Crystal clock out.
198 I/O Aux3 data I/O 4.
199 I/O Aux3 data I/O 1.
200 I/O Aux3 data I/O 3.
203 I/O Aux3 data I/O 2.
The audio interface is a bidirectional serial port that connects to an external audio ADC/DAC for
the transfer of PCM (pulse coded modulation) audio data in I2S format. It supports 16-, 24-, and
32-bit audio frames. No external master clock is required.
The ES680X offers three audio interface modes:
1. Stereo mode using TSD0 pin 120.
2. Dolby Digital (AC-3) 5.1 channel mode using TSD[3:0] pins 120, 121, 124, and 125.
3. Dolby Digital (AC-3) 5.1 channel mode using S/PDIF pins 102 and 103.
AV2500/2600 Has also 5.1 channel Class-D amplifier outputs 5 x 4 ohms satelites and 1 x 8
ohms subwoofer.
4. Audio Performance
Table 36 lists the audio performance characteristics of the digital audio processor of the ES6809
under normal operating conditions (AVCC = 3.3V ?10%, DVCC =2.5?10%, TAMB 0 to 70?C).
Parameter Typical Unit
ADC Resolution 16 Bit
ADC Data Sample Rate 192 KHz
ADC Dynamic Range 80 dB
ADC THD 1 %
DAC Resolution 24 Bit
DAC Sample Rate 192 KHz
DAC THD+Noise 75 dB
DAC Dynamic Range 88 dB
DAC Bandwidth 20 KHz
5 VIDEO INTERFACE
Video Display Output
The video output section controls the transfer of video frames stored in memory to the internal TV
encoder of the Vibratto. The output section consists of a programmable CRT controller capable of
operating either in Master or Slave mode.
The video output section features internal line buffers which allow the outgoing luminance and
chrominance data to match the internal clock rates with external pixel clock rates, easily
facilitating YUV4: 2:2 to YUV4: 2:0 component and sample conversion. A polyphase filter
achieves arbitrary horizontal decimation and interpolation.
Video Bus
The video bus has 8 YUV data pins that transfer luminance and chrominance (YUV) pixels in
CCIR601 pixel format (4:2:2). In this format, there are half as many chrominance (U or V) pixels
per line as luminance (Y) pixels; there are as many chrominance lines as luminance.
Video Post-Processing
The Vibratto video post-processing circuitry provides support for the color conversion, scaling,
and filtering functions through a combination of special hardware and software. Horizontal upsampling and filtering is done with a programmable, 7-tap polyphase filter bank for accurate
non-integer interpolations. Vertical scaling is achieved by repeating and dropping lines in
accordance with the applicable scaling ratio.
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Video Timing
The video bus can be clocked either by double pixel clock and clock qualifier or by a single pixel
clock. The double clock typically is used for TV displays, the single for computer displays.
6 SDRAM MEMORY
The ES680X provides a glueless 16-bit interface to DRAM memory devices used as video
memory for a DVD player. The maximum amount of memory supported is 16 MB of
Synchronous DRAM (DRAM). The memory interface is configurable in depth to support 128-Mb
addressing.
Typical SDRAM Configurations:
The memory interface
controls access to both external
SDRAM or EDO memories, which
can be the sole unified external
read/write memory acting as
program and data memory as well
as various decoding and display
buffers. At high clock speeds, the
Vibratto memory bus interface
has sufficient bandwidth to support
the decoding and displaying of
CCIR601 resolution images at full
frame rate.
7 FLASH MEMORY
The decoder board supports AMD class Flash memories. Currently 4 configurations are
supported:
The Vibratto permits both 8- and 16-bit common memory I/O accesses with a removable storage
card via the host interface.
8 SERIAL EEPROM MEMORY
An I2C serial EEPROM is used to store user configuration (i.e. language preferences,
speaker setup, etc.) and software configuration.. Industry standard EEPROM range in size from
1kbit to 256kbit and share the same IC footprint and pinout. The default device is 2kbit, 256kx 8,
SOIC8 SGS Thomson ST24C02M1 or equivalent.
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9 Digital Servo Controller
The digital servo includes an internal
DSP, on-chip RAM and ROM, control
logic, a loader interface, a serial
interface, and an on-chip ADC-DAC,
and interfaces with the MCU.
The MCU handles the high-level
functions of optical disk and front-end
system control. The interface between
the servo controller and the MCU is
illustrated in the Figure.
11 FRONT PANEL
VFD CONTROLLER
The VFD controller is a NEC uPD16311. This controller is not a processor, but does
include a simple state machine which scans the VFD and reads the front panel button matrix. The
16311 also includes RAM so it can store the current state of all the VFD icons and segments.
Therefore, the 16311 need only be accessed when the VFD status changes and when the button
status is read. The ES6808/ES6809 can control this chip directly using PIO pins or can allow the
front panel PIC to control the VFD.
12 RESET CIRCUITRY & VOLTAGE REGULATORS
Two different chips are supported to provide the power-on-reset DS1811 or AAT3520. (optional)
Voltage regulators:
U11: LM1117(1.8V) For 2V PLL power supply
U12: 7805 For 5V power supply
U13: LM1117(3.3V) For 3.3V power supply
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13 CONNECTORS
13.1 LOADER CONNECTORS:
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13.2 SCART CONNECTOR
Some cheaper SCART cables use unshielded wires, which is just about acceptable for
short cable lengths. For longer lengths, shielded co-ax cable become essential.
0.7Vpp ?2dB, 75R input and output impedance. Note that the Red connection (pin 20) can
alternatively carry the S-VHS Chrominance signal, which is 0.3V.
Composite Video / CSync
1Vpp including sync, ?2dB, 75R input and output impedance.Bandwidth = 25Hz to 4.8MHz for
normal TV Video de-emphasis to CCIR 405.1 (625-line TV)
Fast Blanking
75R input and output impedance. This control voltage allows devices to over-ride the composite
video input with RGB inputs, for example when inserting closed caption text. It is called fast
because this can be done at the same speeds as other video signals, which is why it requires the
same 75R impedances.
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0 to 0.4V: TV is driven by the composite video input signal (pin 19).
Left unconnected, it is pulled to 0V by its 75R termination.
1V to 3V: the TV is driven by the signals Red, Green, Blue and composite sync. The
latter is sent to the TV on pin 19. This signal is useful when using a TV to display the
RGB output of devices such as home computers with TV-compatible frame rates. Tying
the signal to 5V via 100R forms a potential divider with the 75R termination, holding the
signal at around 2V. Alternatively, if a TTL level (0 to 5V) negative sync pulse is
available, this will be high during the display periods, so this can drive the blanking signal
via a suitable resistor.
Control Voltage
0 to 2V = TV, Normal.
5 to 8V = TV wide screen
9.5 to 12V = AV mode
14. CIRCUIT DESCRIPTION
14.1 POWER SUPPLY:
o Socket PL1 is the 220VAC input.
o 3.5A fuse F1 is used to protect the device against short circuit and
unexpected overloads.
o Line filter (L1) and a capacitor (C32) are used to block the parasitic
coming from the mains. They also prevent the noise, produced in the
circuit, from being injected to the line.
o Voltage is rectified by using D1-D4 diodes. Us ing capacitor C1,C2 (47?f)
a DC voltage is produced. (310- 320VDC).
o The current in the primary side of the transformer TR1 comes to the
SMPS IC (IC3 TOP248). The SMPS IC has a 6-pin package and an
internal MOSFET with a heat-sink is mounted on it. It has a built-in
oscillator, overcurrent and overvoltage protection circuitry and runs at
~30kHz. It starts with the current from the primary side of the transformer
and follows the current from the feedback winding.
o Feedback current is deteceted by optocoupler IC2. Depending on the
control current coming from the secondary side, SMPS IC keeps the
output voltage constant by controlling the duty cycle of the ~30kHz signal
(PWM) at the primary side of the transformer.
o Voltages on the secondary side are as follows: +24 Volts at D11, +12
Volts at D17, +5V at D20, +3.3V D32, -5V D24, -22 Volts at D25.
o Using the output of the D20, a photo diode inside of the IC2 generates
feedback signal bu using optocoupler's photo transistor. This photo
transistor adjusts the control voltage at the IC3 pin5. The voltage at this
pin effects the pwm output frequency on the IC3 pin6 (Drain pin). And
finally output voltages reach their correct values by this way.
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o Standby mode controlled by standby control transistor Q5. Standby control
signal comes from PL805 connector and generated by ES680X IC.
o –22 Volts is used to feed the VFD (Vacuum Fluorescent Display) driver IC
on the front panel.
14.2 FRONT PANEL:
o All the functions on the front panel are controlled by ES6808/09) on the
mainboard. Key scanning and IR checking operations on the standby mode
are controlled by VFD driver IC (uPD16311).
o ES60X8 IC sends the commands to uPD16311 via socket J1 (pins 2,3 and 4).
o There are 16 keys scanning function, 2 LED outputs, 1 Stand-by output and
VFD drivers on the uPD16311 IC.
o Front panel LED is bright red in stand-by mode and green when the device is
turned on.
o IR remote control receiver module (TSOP1836) sends the commands from
the remote control directly to the ES6808/09.
14.3 I/Os and Back Panel:
o After processing and amplification of audio signals amplificated audio signals
comes to back panel with this order:
o Front Right, Rear Right, Subwoofer, Center, Rear Left, Front Left
o There are 2 SCART connectors on the back panel. An input scart (P4) and an
output (TV) scart (P5)
o (Scart1 is for input on Scart mode and Scart2 is for TV output), 2 pieces RCA
audio jacks (L,R) for audio output, 1 RCA connector for CVBS out, 1 RCA
Connector for coaxial S/PDIF input, 1 digital optical ouput connector for
S/PDIF output.
o U15 Op-amp IC is for RCA and scart audio outputs. ES6808/09 IC generates
PWM downmixed audio outputs for the scart and RCA connectors.
o Radio L,R, Scart connector input L,R, TV scart L,R input (TV mode) are
selected as analog audio source of the system by U24 MUX IC (74HC4052).
This selected analog audio source comes to the U23 (LM833 op-amp IC) for
amplification. By using ADC U14 (PCM1803) L and R signals becomes digital
audio signal and comes to ES6808/09 for audio proccessing operations.
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14.4 A/V SWITCHING SIGNALS:
Video Switching:
AUX36 HIGH ESS Video
AUX36 LOW Scart Video (&scart copy)
Audio Switching:
___________________________________________________________
I TV Scart X FM/DAB I
I___________________________________________________________I
I AUX12 0 1 0 1 I
I___________________________________________________________I
I AUX13 0 0 1 1 I
I___________________________________________________________I
DAB Module RS200 is
for FM and DAB (Digital
Audio Broadcasting)
receiption.
The RS200 dual-band
module implements the core
functions of both a DAB Band
III and an FM radio receiver,
and is based on the DRE200
DAB base-band digital signal
processor. The RF circuitry
uses a down- converter
/synthesizer chipset from a
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TV tuner for lowest cost, and supports both FM and DAB signal reception via a
single antenna connection. FM signals are down-converted and digitised in the
same manner as DAB signals, and additional software running on the DRE200
DSP is used to perform FM demodulation.
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CD Update Procedure of AV2500D
1. Download the update file from the convenient link according to your default language choice.
2. While there is no CD in the DVD (No Disc Mode) , press “Menu 1 3 5 7” buttons on the remote control in order to
reach the Service Menu of DVD Player:
2.1. Note the software version described as “b.xx “ to be able to compare the sw. Version after update process.
3. Copy the update file to the desktop and rename it according to the update file name in the hidden menu of the device.
For example If C2M1AS__ is written then rename it like C2M1AS__.rom
If P6M1AS__ is written then rename it like P6M1AS__.rom
(If you receive the update file already renamed (with addition of .rom) from the customer technical support department
by giving the SAP code of the product then burn the already renamed file with nero program as it is shown below.)
4. Burn the renamed files by Nero program with below set up.
5. After burning process is completed, place the update CD into the DVD tray and press play button.
6. Wait to see the update process steps as shown below. When the sw. Update is completed unit will switch itself to
standby mode.
7. Finally, press the eject button and take out the update CD while DVD Player remains at stand by Mode.
8. Updating process has been completed. To check whether it is updated correctly or not, repeat the first step for
comparing software version
9. If the previous and letter names are different, CD is update has completed successfully. If the name remains same than
go through the steps from the beginning.
IMPORTANT NOTE: If the AC source breaks down while the updating the unit (main board) will be totally out of
order. This kind of units/boards is out of Warranty.
Page 18
SD11RP4B. R OM
S: Sony KHM 310 D: w/ DivX
K: Sony KHM 313 _: w/o DivX
M: Samsung S75
Pay attention the left side. Select CD and CD_ROM (ISO) on the upper left side of screen
Select No Multisession
Page 20
Format is Mode 1
Leave the dates as it is
Page 21
Leave it as it is
Click the “New” on the upper right corner of the screen
Page 22
Select your file from file browser then you will see your file in the “Name” section on the right side and then copy the files
to under “Name” section on the left side.(this is just an example you will see your file name when you are doing this
process)
Click the “Burns the current compilation”
Page 23
Then you will see this screen and click the “Burn” on the right upper side of screen
You will see this screen and tray will open itself on computer ,then place the CD in CD-ROM
And it will start writing. At the end you will see “burn complited”