VESTEL 11 MB 33 Service Manual

11 AK-33
Service Manual
1. INTRODUCTION ________________________________________________4
2. SMALL SIGNAL PART WITH TDA8885 _____________________________4
2.1. Vision IF amplifier _________________________________________________ 4
2.2. Video Switches_____________________________________________________ 5
2.3. Sound Circuit______________________________________________________ 5
2.4. Synchronisation circuit______________________________________________5
2.5. Chroma and Luminance processing ___________________________________ 6
2.6. Colour Decoder ____________________________________________________ 6
2.7. PICTURE IMPROVEMENT FEATURES______________________________ 7
2.8. RGB output circuit and black-current stabilisation_______________________ 7
2.9. EAST – WEST OUTPUT STAGE_____________________________________ 8
3. TUNER_________________________________________________________8
4. VIDEO SWITCH TEA6415C _______________________________________9
5. MULTI STANDARD SOUND PROCESSOR___________________________9
6. SOUND OUTPUT STAGE WITH TDA 7265___________________________9
7. VERTICAL OUTPUT STAGE WITH STV 9379 _______________________10
8. VIDEO OUTPUT AMPLIFIER TDA6108____________________________10
9. COMBFILTER TDA 9181_________________________________________10
10. POWER SUPPLY (SMPS) _______________________________________10
11. POWER FACTOR CORRECTION ________________________________10
12. MICROCONTROLLER SDA555X ________________________________10
12.1. General Features ________________________________________________ 10
12.2. External Crystal and Programmable clock speed______________________ 10
12.3. Microcontroller Features _________________________________________10
12.4. Memory _______________________________________________________ 11
12.5. Display Features ________________________________________________ 11
12.6. ROM Characters ________________________________________________ 11
12.7. Acquisition Features _____________________________________________ 11
12.8. Ports __________________________________________________________ 11
13. SERIAL ACCESS CMOS 8K (1024*8) EEPROM ST24C08 ____________12
14. CLASS AB STEREO HEADPHONE DRIVER TDA1308 ______________12
15. SAW FILTERS________________________________________________12
16. IC DESCRIPTIONS AND INTERNAL BLOCK DIAGRAM____________12
16.1. TDA8885:______________________________________________________ 12
16.1.1. GENERAL DESCRIPTION _____________________________________________12
16.1.2. FEATURES__________________________________________________________12
16.1.3. Pin Description _______________________________________________________13
16.2. UV1315, UV1316 ________________________________________________ 15
16.2.1. General description of UV1315: __________________________________________15
16.2.2. Features of UV1315:___________________________________________________15
16.2.3. General description of UV1316: __________________________________________15
16.2.4. Features of UV1316:___________________________________________________15
16.3. TEA6415C:_____________________________________________________ 16
16.3.1. General Description: ___________________________________________________16
16.3.2. Features: ____________________________________________________________16
16.4. TDA7265:______________________________________________________ 17
16.4.1. Features: ____________________________________________________________17
16.4.2. Pinning:_____________________________________________________________17
16.5. TDA6108Q: ____________________________________________________ 17
16.5.1. Features: ____________________________________________________________17
16.6. 74 HCT 32 _____________________________________________________ 18
16.6.1. PINNING ___________________________________________________________18
16.7. MC44608 ______________________________________________________ 18
16.7.1. General description:____________________________________________________18
16.7.2. General Features ______________________________________________________18
16.8. SDA5555: ______________________________________________________ 19
16.8.1. General description:____________________________________________________19
16.9. TDA9181:______________________________________________________ 20
16.9.1. General Features:______________________________________________________20
16.9.2. Limits:______________________________________________________________20
16.10. TCD1102:______________________________________________________ 21
16.10.1. Description ________________________________________________________21
16.10.2. Applications _______________________________________________________21
16.10.3. General features: ____________________________________________________21
16.11. ST24C08: ______________________________________________________ 21
16.11.1. General description:__________________________________________________21
16.11.2. Features: __________________________________________________________21
16.12. TDA1308:______________________________________________________ 22
16.12.1. Features: __________________________________________________________22
16.13. PCF8583: ______________________________________________________ 22
16.13.1. FEATURES________________________________________________________22
16.13.2. GENERAL DESCRIPTION ___________________________________________23
16.14. MC33260:______________________________________________________ 23
16.14.1. General Features:____________________________________________________23
16.14.2. Safety Features:_____________________________________________________23
16.14.3. LIMITS:___________________________________________________________23
16.14.4. PINNING _________________________________________________________23
16.15. STV9379: ______________________________________________________ 24
16.15.1. DESCRIPTION_____________________________________________________24
16.15.2. PINNING _________________________________________________________24
16.16. MSP34XX :_____________________________________________________24
MSP3410D ________________________________________________________24
16.17. LM358N: ______________________________________________________ 26
16.17.1. General Description__________________________________________________26
16.17.2. Unique Characteristics________________________________________________26
16.17.3. Advantages ________________________________________________________26
16.17.4. Features___________________________________________________________26
17. AK33 CHASSIS MANUAL ADJUSTMENTS PROCEDURE ___________26
1. INTRODUCTION
2. SMALL SIGNAL PART WITH TDA8885
The TDA8885 combine all small signal functions required for a colour TV receiver.
2.1. Vision IF amplifier
The IF-amplifier contains 3 ac-coupled control stages with a total gain control range, which is higher then 66 dB. The sensitivity of the circuit is comparable. The video signal is demodulated by means of an alignment-free PLL carrier regenerator with an internal VCO. This VCO is calibrated by means of a digital control circuit, which uses the clock frequency of the m-Controller/Teletext decoder as a reference. The frequency setting for the various standards (33.4, 33.9, 38, 38.9, 45.75 and 58.75 MHz) is realised via the I 2 C-bus. To get a good performance for phase modulated carrier signals the control speed of the PLL can be increased by means of the FFI bit. The AFC output is generated by the digital control circuit of the IF-PLL demodulator and can be read via the I 2 C bus. For fast search tuning systems the window of the AFC can be increased with a factor 3. The setting is realised with the AFW bit. The AGC-detector operates on top sync and top white-level. The demodulation polarity is switched via the I 2 C-bus. The AGC detector capacitor is integrated. The time-constant can be chosen via the I 2 C-bus. The time-constant of the AGC system during positive modulation is rather long to avoid visible variations of the signal amplitude. To improve the speed of the AGC system a circuit has been included which detects whether the AGC detector is activated every frame period. When during 3 field periods no action is detected the speed of the system is increased. For signals without peak white information
the system switches automatically to a gated black level AGC. Because a black level clamp pulse is required for this way of operation the circuit will only switch to black level AGC in the internal mode. The circuit contains a video identification circuit, which is independent of the synchronisation circuit. Therefore search tuning is possible when the display section of the receiver is used as a monitor. However, this Ident circuit cannot be made as sensitive as the slower sync Ident circuit (SL) and we use both Ident outputs to obtain a reliable search system. The Ident output is supplied to the tuning system via the I 2 C-bus. The input of the identification circuit is connected to pin 24, the internal CVBS input. This has the advantage that the Ident circuit can also be made operative when a scrambled signal is received (descrambler connected between the IF video output (pin 16) and pin 24). A second advantage is that the Ident circuit can be used when the IF amplifier is not used The video Ident circuit can also be used to identify the selected CBVS or Y/C signal. The switching between the 2 modes can be realised with the VIM bit. The IC contains a group delay correction circuit, which can be switched between the BG and a flat group delay response characteristic. This has the advantage that in multi-standard receivers no compromise has to be made for the choice of the SAW filter. Also the sound trap is integrated within the IC .The centre frequency of the trap can be switched via the I 2 C-bus. For mono­FM versions it is possible to obtain a demodulated IF video signal which has not passed the sound trap so that an external stereo decoder can be driven. This function is selected by means of the ICO bit (sub­address 28H). The signal is available on pin 27 (audio output pin when ICO = 0). The S/N ratio of the selected video signal can be read via the bits SN1/SN0 in sub-address 03H.
2.2. Video Switches
The circuit has an input for the internal CVBS signal and 2 inputs for external CVBS or Y signals. The circuit has only 1 chroma input so that it is not possible to apply 2 separate Y/C inputs. The switch configuration is given in Fig. A. The selection of the various sources is made via the I 2 C-bus. The QFP-64 version has 2 independently switchable outputs. The CVBS1O output is identical to the selected signal that is supplied to the internal video processing circuit and can therefore be used as source signal for a teletext decoder. Both CVBS outputs have an amplitude of 2.0 VP-P . The CVBS2O output can for instance be used as drive signal for a PIP decoder. If the Y/C-3 signal is selected for one of the outputs the luminance and chrominance signals are added so that a CVBS signal is obtained again.
2.3. Sound Circuit
The sound IF amplifier is similar to the vision IF amplifier and has a gain control range of about 66 dB. The AGC circuit is related to the SIF carrier levels (average level of AM or FM carriers) and ensures a constant signal amplitude of the AM demodulator and the QSS mixer. A multiplier realises the single reference QSS mixer. In this multiplier the SIF signal is converted to the intercarrier frequency by mixing it with the regenerated picture carrier from the VCO. The mixer output signal is supplied to the output via a high-pass filter for attenuation of the residual video signals. With this system a high performance hi-fi stereo sound processing can be achieved. To optimise the performance of the demodulator the offset can be compensated by means of an I 2 C-bus setting. The AM sound demodulator is realised by a multiplier. The modulated sound IF signal is multiplied in phase with the limited SIF signal. The demodulator output signal is supplied to the output via a low-pass filter for attenuation of the carrier harmonics. The AM signal is supplied to the output (pin 27) via the volume control. It is possible to get the AM output signal (not controlled on amplitude) on the QSS intercarrier output. The selection is made by means of the AM bit in sub-address 29H. Another possibility is that pin 11 can be used as external audio input pin and pin 49 can be used as (non-controlled) AM output pin. This can be realised by means of the setting the control bits CMB0 and CMB1 in sub-address 22H.
2.4. Synchronisation circuit
The sync separator is preceded by a controlled amplifier, which adjusts the sync pulse amplitude to a fixed level. These pulses are fed to the slicing stage, which is operating at 50% of the amplitude. The separated sync pulses are fed to the first phase detector and to the coincidence detector. This coincidence detector is used to detect whether the line oscillator is synchronised with the incoming signal and can also be used for transmitter identification. This circuit can be made less sensitive by means of the STM bit. This mode can be used during search tuning to avoid that the tuning system will stop at very weak input signals. The first PLL has a very high statically steepness so that the phase of the picture is independent of the line frequency. The horizontal drive signal is generated by an internal VCO, which is running at a frequency of 25 MHz. This oscillator is stabilised to that frequency by using the 12 MHz frequency of the crystal oscillator as a reference. The time-constant of the first loop
can be forced by the I 2 C-bus (fast or slow). If required the IC can select the time-constant depending on the noise content of the incoming video signal. The horizontal output signal is generated by means of a second loop, which compares the phase of the internal oscillator signal with the phase of the incoming flyback pulse. The time-constant of this loop is connected externally and can be used as input for a dynamic horizontal phase correction. To obtain a smooth switch-on and switch-off behaviour of the horizontal output stage the horizontal drive signal is switched-on and off via the soft-start/soft-stop procedure. This function is realised by means of a variation of the TON of the horizontal drive pulse. When the soft-start procedure is completed the horizontal output is gated with the flyback pulse so that the horizontal output transistor cannot be switched-on during the flyback time. An additional function of the IC is the ‘low-power start-up’ feature. For this function a supply voltage with a value between 3 and 5 V must be available at the start-up pin (required current 5 mA typical). When all sub-address bytes have been sent and the POR and XPR flags have been cleared, the horizontal output can be switched-on via the STB-bit (sub-address 24H). In this condition the horizontal drive signal has the nominal TOFF and the TON grows gradually from zero to the nominal value as indicated in the soft­start behaviour. As soon as the 8 V supply is present the switch-on procedure (e.g. closing of the second loop) is continued. The presence of the 8 V supply voltage is indicated by the SUP bit in the I 2 C-bus output byte 02. The circuit generates a vertical sync pulse. This pulse can be selected on pin 49 via the bits CMB1 and CMB0. In the 100 Hz input processor versions the vertical sync pulse is available on pin 63 and the horizontal pulse on pin 56. Via the I C-bus adjustments can be made of the horizontal and vertical geometry. The vertical sawtooth generator drives the vertical output drive circuit, which has a differential output current. For the E-W drive a single ended current output is available. A special feature is the zoom function for both the horizontal and vertical deflection and the vertical scroll function. When the horizontal scan is reduced to display 4 : 3 pictures on a 16 : 9 picture tube an accurate video blanking can be switched on to obtain well-defined edges on the screen. Overvoltage conditions (X-ray protection) can be detected via the EHT tracking pin. When an overvoltage condition is detected the horizontal output drive signal will be switched-off via the slow stop procedure but it is also possible that the drive is not switched-off and that just a protection indication is given in the I 2 C-bus output bytes. The choice is made via the input bit PRD. When PRD = 1 and an overvoltage is detected the drive is switched-off and the STB bit is set to 0. Switching on of the drive is only possible when the XPR flag is cleared. The IC has a second protection input on the j2 filter capacitor pin. When this input is activated the drive signal is switched-off immediately and switched-on again via the slow start procedure. For this reason this protection input can be used as ‘flash protection’. The drive pulses for the vertical sawtooth generator is obtained from a vertical countdown circuit. This countdown circuit has various windows depending on the incoming signal (50 Hz or 60 Hz and standard or non-standard). The countdown circuit can be forced in various modes by means of the I 2 C-bus. During the insertion of RGB signals the maximum vertical frequency is increased to 72 Hz so that the circuit can also synchronise on signals with a higher vertical frequency like VGA. To obtain short switching times of the countdown circuit during a channel change the divider can be forced in the search window by means of the NCIN bit. The vertical deflection can be set in the de-interlace mode via the I 2 C bus.
2.5. Chroma and Luminance processing
The circuit contains a chroma bandpass and trap circuit. The filters are realised by means of gyrator circuits and they are automatically calibrated by comparing the tuning frequency with the reference frequency of the decoder. The luminance delay line and the delay for the peaking circuit are also realised by means of gyrator circuits. The centre frequency of the chroma bandpass filter is switchable via the I 2 C-bus so that the performance can be optimised for ‘front-end’ signals and external CVBS signals. During SECAM reception the centre frequency of the chroma trap is reduced to get a better suppression of the SECAM carrier frequencies.
2.6. Colour Decoder
The colour decoder can decode PAL, NTSC and SECAM signals. The internal clock signals for the various colour standards are generated by means of an internal VCO, which uses the 12 MHz crystal frequency as a reference. Under bad-signal conditions (e.g. VCR-playback in feature mode), it may occur that the colour killer is activated although the colour PLL is still in lock. When this killing action is not wanted it is possible to overrule the colour killer by forcing the colour decoder to the required standard and to activate the FCO-bit (Forced Colour On) in subaddress 21H. The IC contains an
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